FUNAI TVD-A2104PT Service Manual
FUNAI TVD-A2104PT Service Manual

FUNAI TVD-A2104PT Service Manual

21" color tv/dvd/vcr combination

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SERVICE MANUAL
Sec. 1: Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA's
I Exploded views
I Parts List
21" COLOR TV/DVD/VCR COMBINATION
TVD-A2104PT
TVD-B2104PT
TVD-C2104PT
TVD-D2104PT
Sec. 2: Deck Mechanism Section
I Standard Maintenance
I Alignment for Mechanism
I Disassembly/Assembly of Mechanism
I Alignment Procedures of Mechanism
I Deck Exploded Views
I Deck Parts List
PAL
PAL
SECAM

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Table of Contents
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Summary of Contents for FUNAI TVD-A2104PT

  • Page 1 I Adjustment Procedures I Disassembly/Assembly of Mechanism I Schematic Diagrams I Alignment Procedures of Mechanism I CBA’s I Deck Exploded Views I Exploded views I Deck Parts List I Parts List 21" COLOR TV/DVD/VCR COMBINATION TVD-A2104PT TVD-B2104PT TVD-C2104PT TVD-D2104PT SECAM...
  • Page 2: Table Of Contents

    MAIN SECTION 21" COLOR TV/DVD/VCR COMBINATION TVD-A2104PT TVD-B2104PT TVD-C2104PT TVD-D2104PT Sec. 1: Main Section I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded Views I Parts List TABLE OF CONTENTS Specifications ............... . . 1-1-1 Laser Beam Safety Precautions .
  • Page 3: Specifications

    SPECIFICATIONS *ˆ M ode---------SP mode unless otherwise specified *Test input terminal <Except Tuner>-------------Video input (1 Vp-p) Audio input (-10 dB) <Tuner>-----------------------Ant. input (80 dBµV) Video: PAL 87.5% Audio: 30 kHz dev (1 kHz Sin) <DVD>------------------------Test Disc: MDVD-P111, PTD 1-NOR <DEFLECTION> Description Condition Unit...
  • Page 4 <VCR> Description Condition Unit Nominal Limit 1. Horizontal Resolution (R/P, SP) Line µs ≤ 0.2 2. Jitter (Low) (R/P, SP) ≥ 33 3. S/N Chroma AM(SP) (R/P, SP) ≥ 33 PM(SP) (R/P, SP) ≤ 0.5 4. Wow & Flutter (JIS, UNWTD) (R/P, SP) 0.25 <TUNER>...
  • Page 5 TV Norm Tuner Sensivity Receptive TV Channels E2 - E12, IA - IH, E21 - E69, NOM: VHF 46dBµV / UHF 47dBµV TVD-A2104PT PAL-B/G S01 - S03, Z+1, Z+2, MAX: VHF 53dBµV / UHF 56dBµV S1 - S41, gap2 IRA - IRJ, gapC, E21 - E69, NOM: VHF 46dBµV / UHF 47dBµV...
  • Page 6: Laser Beam Safety Precautions

    LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on.
  • Page 7: Important Safety Precautions

    IMPORTANT SAFETY PRECAUTIONS Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
  • Page 8 ing is performed that involves B+, horizontal de- earth ground. If a voltage reading in excess of 1.0V flection or high voltage. Correct operation of the is obtained, remove and reinsert the AC power X-radiation protection circuits also must be recon- plug in the opposite polarity and again measure firmed each time they are serviced.
  • Page 9 Precautions during Servicing H. When a power cord has been replaced, check that 5~6 kg of force in any direction will not loosen it. A. Parts identified by the ( ! ) symbol are critical for I. Also check areas surrounding repaired locations. safety.
  • Page 10 Safety Check after Servicing Examine the area surrounding the repaired location for Chassis or Secondary Conductor damage or deterioration. Observe that screws, parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the Primary Circuit Terminals specified values in order to verify compliance with safety standards.
  • Page 11: Standard Notes For Servicing

    STANDARD NOTES FOR SERVICING Circuit Board Indications How to Read the Values of the Rect- angular Type Chip Components 1. The output pin of the 3 pin Regulator ICs is indi- cated as shown: Example: (a) Resistor Top View Bottom View Input = 473 = 47 [kΩ] 2.
  • Page 12 1.2. Standard solder e. Soldering Iron Soldering Iron Use a pencil-type soldering iron (less than 30 Tweezers watts). Solder f. Solder Eutectic solder (Tin 63%, Lead 37%) is recom- mended. g. Soldering time Do not apply heat for more than 4 seconds. h.
  • Page 13 b. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. Desoldering Braid c. Pull up on the wire as the solder melts so as to lift Flat Pack-IC the IC leads from the CBA contact pads, while heating the pins using a fine tip soldering iron or hot air blower.
  • Page 14 <Correct> Presolder Grounding Band 1MΩ Flat Pack-IC 1MΩ Conductive Sheet or Copper Plate Fig. S-1-7 Instructions for Handling Semiconductors Electrostatic breakdown of the semiconductors may occur due to a potential difference caused by electro- static charge during unpacking or repair work. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is prop- erly grounded to remove any static electricity that may...
  • Page 15: Preparation For Servicing

    PREPARATION FOR SERVICING How to Enter the Service Mode Adjustment Mode No need to use. Caution: 1 No need to use. 1. Optical sensors system are used for Tape Start and H. Shift adjustment mode: See adjust- End Sensor on this equipment. Read this page ment instructions page 1-7-4.
  • Page 16: Cabinet Disassembly Instructions

    CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart REMOVAL This flowchart indicates the disassembly steps for the REMOVE/ LOC. PART cabinet parts, and the CBA in order to gain access to Fig. *UNHOOK/UNLOCK/ Note item(s) to be serviced. When reassembling, follow the RELEASE/UNPLUG/ steps in reverse order.
  • Page 17 Reference Notes in the Table 2-1. Remove two screws (S-7) and remove Loader Cover. Caution ! 2-2. Disconnect Connector (CN301) on the DVD Main When removing the CRT, be sure to discharge the CBA Unit. Anode Lead of the CRT with the CRT Ground Wire before removing the Anode Cap.
  • Page 18 [2] Tray Chassis Unit (S-6) (S-6) (S-6) [4] Power Unit (S-6) (S-5) [5] Sub CBA (S-5) (S-11) (S-10) (S-10) (S-10) (S-10) Top Cover Loader Cover (S-10) (S-7) (S-15) (S-8) (S-15) (S-8) (S-9) (S-15) [8] Deck [6] DVD Assembly (S-9) (S-16) Mechanism (S-16) Shield Box...
  • Page 19 Anode Cap (S-4) CRT CBA (S-4) (S-4) [3] CRT (S-4) Fig. 3 DVD Mechanism Short the three short lands by soldering. (Either of two places.) Connector View for A Fig. 4 1-6-4 T6100DC...
  • Page 20 Sub CBA CL501 ANODE CN601 CN501A CL504A CRT CBA To Speaker CN1801 CN571 CL501A DVD Main CBA Unit CN201 CN1401 CN301 CNB1 CNA1 Cylinder Assembly FE Head CN755 CL403 CN753 CN754 CL603A CL401 Text CBA CL402 CN604 CN901 CN902 CN301 ACE Head Assembly CN751...
  • Page 21: Electrical Adjustment Instructions

    It is important to perform these adjustments only after all repairs and replacements have been com- Model Option Code pleted. TVD-A2104PT 0146 Also, do not attempt these adjustments unless the TVD-B2104PT 0144 proper equipment is available.
  • Page 22 1. DC 114V (+B) Adjustment 2. H Adjustment Purpose: To obtain correct operation. Purpose: To get correct horizontal position and size of screen image. Symptom of Misadjustment: The picture is dark and unit does not operate correctly. Symptom of Misadjustment: Horizontal position and size of screen image may not be properly displayed.
  • Page 23 3. C-Trap Adjustment 4. SECAM Black Level Adjustment Purpose: To get minimum leakage of the color signal Purpose: To set Black Level of the SECAM signal R- carrier. Y/B-Y to Ref. level. Symptom of Misadjustment: If Black Level of the Symptom of Misadjustment: If C-Trap Adjustment is SECAM signal R-Y/B-Y is incorrect, the picture is blu- incorrect, stripes will appear on the screen.
  • Page 24 5. V. Size Adjustment 7. H. Shift Adjustment Purpose: To obtain correct vertical height of screen Purpose: To obtain correct horizontal position and image. size of screen image. Symptom of Misadjustment: If V. Size is incorrect, Symptom of Misadjustment: Horizontal position and vertical height of image on the screen may not be size of screen image may not be properly displayed.
  • Page 25 7. Press the [CH o/p] buttons until the horizontal line 9. White Balance Adjustment becomes white. Purpose: To mix red, green and blue beams correctly 8. To enter the CUT OFF (G) mode, press [2] button for pure white. on the remote control unit. Symptom of Misadjustment: White becomes bluish 9.
  • Page 26 10. Sub-Brightness Adjustment 11. Setting for CONTRAST, COLOR, TINT and SHARP Purpose: To get proper brightness. Data Values Symptom of Misadjustment: If Sub-Brightness is incorrect, proper brightness cannot be obtained by General adjusting the Brightness Control. 1. Enter the Service mode. (See page 1-7-1) 2.
  • Page 27 12. Focus Adjustment 13. Head Switching Position Adjustment Purpose: Set the optimum Focus. Purpose: Determine the Head Switching Position dur- ing Playback. Symptom of Misadjustment: If Focus Adjustment is incorrect, blurred images are shown on the display. Symptom of Misadjustment: May cause Head Switching Noise or Vertical Jitter in the picture.
  • Page 28: Firmware Renewal Mode

    FIRMWARE RENEWAL MODE 1. Turn the power on and press [SELECT] button on 5. After programming is finished, the tray opens auto- the remote control unit to put the DVD player into matically. Fig. e appears on the screen and the DVD mode.
  • Page 29: Block Diagrams

    BLOCK DIAGRAMS < TV/VCR Section > System Control / Servo Block Diagram T6100BLS 1-9-1...
  • Page 30 Video Block Diagram T6100BLV 1-9-2...
  • Page 31 Audio Block Diagram T6100BLA 1-9-3...
  • Page 32 Hi-Fi Audio Block Diagram T6100BLH 1-9-4...
  • Page 33 TV Process Block Diagram T6100BLT 1-9-5...
  • Page 34 CRT/H.V. Block Diagram T6100BLCRT 1-9-6...
  • Page 35 Power Supply Block Diagram T6100BLP 1-9-7...
  • Page 36 BLOCK DIAGRAMS < DVD Section > DVD System Control / Servo Block Diagram T6100BLSD 1-9-8...
  • Page 37 Digital Signal Process Block Diagram T6100BLD 1-9-9...
  • Page 38 DVD Audio Block Diagram T6100BLAD 1-9-10...
  • Page 39: Schematic Diagrams / Cba's And Test Points

    SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes Note: 1. Do not use the part number shown on these draw- Warning ings for ordering. The correct part number is shown in the parts list, and may be slightly different or Many electrical and mechanical parts in this chassis amended since these drawings were prepared.
  • Page 40 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. 2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F601) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 41 Main 1/7 Schematic Diagram < TV/VCR Section > Comparison Chart of Models and Marks MODEL MARK TVD-A2104PT TVD-B2104PT TVD-C2104PT TVD-D2104PT 1-10-3 1-10-4 T6100SCM1...
  • Page 42 Main 2/7 Schematic Diagram < TV/VCR Section > 1-10-5 1-10-6 T6100SCM2...
  • Page 43 Main 3/7 Schematic Diagram < TV/VCR Section > Comparison Chart of Models and Marks MODEL MARK TVD-A2104PT TVD-B2104PT TVD-C2104PT TVD-D2104PT 1-10-7 1-10-8 T6100SCM3...
  • Page 44 Main 4/7 Schematic Diagram < TV/VCR Section > Comparison Chart of Models and Marks MODEL MARK TVD-A2104PT TVD-B2104PT TVD-C2104PT TVD-D2104PT 1-10-9 1-10-10 T6100SCM4...
  • Page 45 Main 5/7 Schematic Diagram < TV/VCR Section > 1-10-11 1-10-12 T6100SCM5...
  • Page 46 Main 6/7 Schematic Diagram < TV/VCR Section > 1-10-13 1-10-14 T6100SCM6...
  • Page 47 Main 7/7 Schematic Diagram < TV/VCR Section > 1-10-15 1-10-16 T6100SCM7...
  • Page 48 Sub 1/3 Schematic Diagram < TV/VCR Section > Comparison Chart of Models and Marks MODEL MARK TVD-A2104PT TVD-B2104PT CAUTION ! CAUTION BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
  • Page 49 Sub 2/3 Schematic Diagram < TV/VCR Section > 1-10-19 1-10-20 T6100SCSUB2...
  • Page 50 Sub 3/3 Schematic Diagram < TV/VCR Section > 1-10-21 1-10-22 T6100SCSUB3...
  • Page 51 CRT Schematic Diagram < TV/VCR Section > T6100SCCRT Function Schematic Diagram < TV/VCR Section > T6100SCF 1-10-23 1-10-24...
  • Page 52 Text Schematic Diagram < TV/VCR Section > 1-10-25 1-10-26 T6100SCT...
  • Page 53 DVD Main 1/3 Schematic Diagram < DVD Section > 1-10-27 1-10-28 T6100SCD1...
  • Page 54 DVD Main 2/3 Schematic Diagram < DVD Section > 1-10-29 1-10-30 T6100SCD2...
  • Page 55 IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- -----...
  • Page 56 DVD Main 3/3 Schematic Diagram < DVD Section > 1-10-33 1-10-34 T6100SCD3...
  • Page 57 Junction-A CBA Bottom View Junction-D CBA Bottom View Junction-A CBA Top View Junction-D CBA Top View BT6100F01011 BT6100F01021 Junction-B CBA Bottom View Junction-E CBA Bottom View Junction-B CBA Top View Junction-E CBA Top View BT6100F01021 BT6100F01021 Junction-C CBA Top View Junction-C CBA Bottom View BT6100F01021 1-10-47...
  • Page 58: Waveforms

    WAVEFORMS 1-11-1 X5TPWF...
  • Page 59: Wiring Diagrams < Tv/Vcr Section

    WIRING DIAGRAM < TV/VCR Section > T6100WIT 1-12-1...
  • Page 60: Wiring Diagrams < Dvd Section

    WIRING DIAGRAM < DVD Section > T6100WID 1-12-2...
  • Page 61: System Control Timing Charts

    SYSTEM CONTROL TIMING CHARTS [ VCR SECTION ] Mode SW : LD-SW LD-SW Position detection A/D Input voltage Limit Symbol (Calculated voltage) 3.76V~4.50V (4.12V) 4.51V~5.00V (5.00V) 0.00V~0.25V (0.00V) 1.06V~1.50V (1.21V) 0.66V~1.05V (0.91V) 1.99V~2.60V (2.17V) 1.51V~1.98V (1.80V) 3.20V~3.75V (3.40V) 0.26V~0.65V (0.44V) 4.51V~5.00V (5.00V) 2.61V~3.19V...
  • Page 62 Chart 1 1) SP MODE 18 RF-SW The first rise of RF-SW after a rise in F-AD signal. F-AD ( Internal Signal ) "H" "H" "Z" C-DRIVE Stop Detection Acceleration Detection Slow Tracking Value PB CTL Reversal Limit Value 20ms 78 C-F/R ROLL COMPENSATION...
  • Page 63 Chart 2 2) LP/EP MODE 18 RF-SW The first rise of RF-SW after a rise in F-AD signal. F-AD ( Internal Signal ) "H" "H" "Z" C-DRIVE Stop Detection Acceleration Detection Slow Tracking Value PB CTL Reversal Limit Value 20ms 78 C-F/R ROLL COMPENSATION...
  • Page 64 Chart 3 EJECT ST-S/ END-S "OFF" CASS.LOAD LD-FWD 0.2S LD-REV SFT-SW STOP(B) POWER LD-FWD 0.4S 0.2S LD-REV 0.2S LD-FWD 0.5S LD-REV STOP(A) PLAY LD-FWD PLAY LD-FWD RS1(RS2) LD-REV 0.2S LD-FWD FS1(FS2) PLAY PLAY PAUSE (SLOW) LD-FWD STILL(SLOW) PLAY LD-REV 0.2S LD-FWD PLAY STOP...
  • Page 65 Chart 4 STOP(A) STOP LD-REV 0.2S LD-FWD 0.2S STOP /EJECT 1.0S LD-FWD 0.5S LD-REV STOP(A) LD-REV 0.2S LD-FWD 0.2S STOP /EJECT LD-REV 1.0S LD-FWD 0.5S LD-REV STOP(A) LD-FWD PAUSE LD-FWD 2.5S Short REV LD-REV 0.2S LD-FWD REC PAUSE REC or PAUSE STOP /EJECT...
  • Page 66 [ DVD SECTION ] Tray Close ~ Play / Play ~ Tray Open Tray Disc Disc Tray Play Close Rotation Stop Open 3.3V Tray IN (TL221) Sled Drive 1.65V (TP303) 1.65V Disc Drive (TP301) 1.65V Focus Drive (TP304) Tracking Drive 1.65V (TP302) 1-13-6...
  • Page 67: Ic Pin Function Descriptions

    IC PIN FUNCTION DESCRIPTIONS Comparison Chart of Models and Marks Signal Mark Function Name Model Mark TVD-A2104PT DVD- Remote Control REMOTE Signal to DVD TVD-B2104PT TVD-C2104PT X-RAY for X-Ray Protect TVD-D2104PT Recording LED OUT REC-LED Control Signal IC 201 (TV/VCR Micro Controller)
  • Page 68 Signal Signal Mark Function Mark Function Name Name OSD-GND OSD GND Not Used Take Up Reel Chip Select T-REEL Rotation Signal SCL2 Serial Clock Loading Motor LD-CONT SDA2 Serial Data Control Signal OSDVcc OSDVcc Teletext Control OUT TEXT-L Signal DVD Audio Mute OUT VIDEO-MUTE Video Mute DVD-A-MUTE Signal...
  • Page 69: Lead Identifications

    LEAD IDENTIFICATIONS AN15524A 2SD1913(R) 2SK3798(Q) KIA431-AT MID-32A22F 2SD400(E,F) PQ070XF01SZ LA78040A KTC2026Y PT204-6B-12 1: Vin 2: Vo R A K 3: GND S D G 1 2 3 4 E C B 4: Vc B C E 2SC5885000RF KA7805A 2SA1175(F) BA1F4M-T 2SA1015-GR(TPE2) TT2140LS-YB11 KIA7805API...
  • Page 70: Exploded Views

    EXPLODED VIEWS Cabinet Details for L551 [ TVD-B2104PT ] SHINWHA and surrounding parts TAPE SGT-730 (BLACK) V501-2 PB11 PB10 SHINWHA TAPE SGT-730 V501-1 (WHITE) L551 V501-3 Scotch L3-1 Tape #880 Junction-A CBA CLN551 CRT CBA Sub CBA Junction-E CBA TB18 Scotch TB14 Tape #880...
  • Page 71 Packing Comparison Chart of Models and Marks Model Mark TVD-A2104PT TVD-B2104PT TVD-C2104PT TVD-D2104PT [ A ] (for Europe) X2-1 X2-2 X2-3 X2-5 X2-6 X2-7 (for Italy) [ B ] [ C ] X2-3 X2-4 X2-5 Packing Tape [ B ]...
  • Page 72: Mechanical Parts List

    X5 SHIELD BOX T8020UA 0EM302034 TB10 RCA HOLDER T6100EA 1EM420410 Model Mark TB14 X5PAL LODER COVER T6100EA 1EM420187 TVD-A2104PT TB18 LABEL, LASER CAUTION (C) TD100UA ---------- TVD-B2104PT TB22 TE HOLDER T6720EA 0EM408837 TVD-C2104PT SCREW, P-TIGHT 3X16 BIND HEAD + GBMP3160...
  • Page 73 Ref. No. Mark Description Part No. X2-5! OWNER'S MANUAL TVD-C2104PTFR 1EMN20137 X2-6! OWNER'S MANUAL TVD-A2104PTDU 1EMN20134 (for Europe) X2-7! OWNER'S MANUAL TVD-A2104PTSW 1EMN20135 (for Europe) X2-8! OWNER'S MANUAL TVD-D2104PTRU 1EMN20141 X2-9! OWNER'S MANUAL TVD-D2104PTPL 1EMN20143 X2-10! OWNER'S MANUAL TVD-D2104PTHU 1EMN20145 X2-11! OWNER'S MANUAL TVD-D2104PTCZ 1EMN20144...
  • Page 74: Electrical Parts List

    Comparison Chart of Models and Marks ELECTROLYTIC CAP . 1µF/50V M CE1JMASTL1R0 Model Mark C007 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 TVD-A2104PT C008 ELECTROLYTIC CAP . 1µF/50V M or CE1JMASDL010 TVD-B2104PT ELECTROLYTIC CAP . 1µF/50V M or CE1JMASDL1R0 TVD-C2104PT ELECTROLYTIC CAP .
  • Page 75 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C236 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V CHD1JZ30F104 TF CAP . 0.22µF/50V J CT1J224MS045 C237 ELECTROLYTIC CAP . 47µF/6.3V M H7 CE0KMAVSL470 C334 ELECTROLYTIC CAP . 10µF/50V M or CE1JMASDL100 C238 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V...
  • Page 76 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C480 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 C806 CHIP CERAMIC CAP . F Z 1µF/10V CHD1AZ30F105 C481 ELECTROLYTIC CAP . 0.47µF/50V M H7 CE1JMAVSLR47 C807 ELECTROLYTIC CAP . 22µF/10V M H7 CE1AMAVSL220 C483 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V...
  • Page 77 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C897 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V CHD1JZ30F104 LED SIR-563ST3F Q or QPQQS1R563ST C900 ELECTROLYTIC CAP . 22µF/50V M or CE1JMASDL220 LED MIE-534A2 NPZZM1E534A2 ELECTROLYTIC CAP . 22µF/50V M CE1JMASTL220 D205 ZENER DIODE MTZJT-776.2B or...
  • Page 78 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. ZENER DIODE DZ-6.8BSBT265 NDTB0DZ6R8BS L153 INDUCTOR 2.2µH-K-5FT or LLARKBSTU2R2 D697 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133 INDUCTOR 2.2µH-K-5FT LLARKDSKA2R2 SWITCHING DIODE 1N4148 NDTZ001N4148 L154 INDUCTOR 2.2µH-K-5FT or LLARKBSTU2R2 D698 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133 INDUCTOR 2.2µH-K-5FT...
  • Page 79 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. TRANSISTOR 2SC2785(H) or QQSH02SC2785 TRANSISTOR KTC3199(GR) or NQS10KTC3199 TRANSISTOR 2SC2785(J) or QQSJ02SC2785 TRANSISTOR KTC3198(GR) NQS40KTC3198 TRANSISTOR KTC3199(GR) or NQS10KTC3199 Q709 TRANSISTOR 2SC2785(F) or QQSF02SC2785 TRANSISTOR KTC3198(GR) NQS40KTC3198 TRANSISTOR 2SC2785(H) or QQSH02SC2785 Q302 TRANSISTOR 2SC2785(F) or...
  • Page 80 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP RES.(1608) 1/10W F 2.2k Ω or CHIP RES.(1608) 1/10W J 10k Ω R211 RRXAFR5J2201 R267 RRXAJR5Z0103 CHIP RES.(1608) 1/10W F 2.2k Ω CHIP RES.(1608) 1/10W J 3.3k Ω RRXAFR5H2201 R268 RRXAJR5Z0332...
  • Page 81 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP RES.(1608) 1/10W J 1.2k Ω CHIP RES.(1608) 1/10W J 100 Ω R406 RRXAJR5Z0122 R731 RRXAJR5Z0101 CHIP RES.(1608) 1/10W J 390k Ω CARBON RES. 1/4W J 75 Ω R407 RRXAJR5Z0394 R732...
  • Page 82 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP RES.(1608) 1/10W 0 Ω R889 RRXAZR5Z0000 TACTILE SWITCH KSHG612BT SST0101HH027 CHIP RES.(1608) 1/10W J 6.8k Ω R890 RRXAJR5Z0682 SW206 TACT SWITCH SKQNAED010 or SST0101AL055 CHIP RES.(1608) 1/10W J 39k Ω R891 RRXAJR5Z0393 TACTILE SWITCH KSHG612BT...
  • Page 83 SENSOR CBA Ref. No. Mark Description Part No. ELECTROLYTIC CAP . 4.7µF/50V M CE1JMASTL4R7 Ref. No. Description Part No. C592! ELECTROLYTIC CAP . 10µF/50V M or CE1JMASDL100 SENSOR CBA 1ESA10277 ELECTROLYTIC CAP . 10µF/50V M CE1JMASTL100 Consists of the following C594! ELECTROLYTIC CAP .
  • Page 84 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C642 CERAMIC CAP .(AX) B J 1000pF/50V CCA1JJT0B102 DIODE 1N5409-BH NDL1001N5409 C643 ELECTROLYTIC CAP . 1000µF/6.3V M or CE0KMASDL102 D606! DIODE 1N5409-B/P or NDLZ001N5409 ELECTROLYTIC CAP . 1000µF/6.3V M CE0KMASTL102 DIODE 1N5409-BH NDL1001N5409...
  • Page 85 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. ZENER DIODE DZ-6.8BSAT265 NDTA0DZ6R8BS TRANSISTOR KTC3199(GR) or NQS10KTC3199 D664 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133 TRANSISTOR KTC3198(GR) or NQS40KTC3198 SWITCHING DIODE 1N4148 NDTZ001N4148 TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815 D1603 ZENER DIODE MTZJT-775.6C or QDTC0MTZJ5R6 Q609 TRANSISTOR 2SC2120-O-TPE2 or...
  • Page 86 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CARBON RES. 1/2W J 1.2k Ω or R579 PCB JUMPER D0.6-P5.0 JW5.0T R639 RCX2JZQZ0122 CARBON RES. 1/4W J 56 Ω CARBON RES. 1/2W J 1.2k Ω R580 RCX4JATZ0560 RCX2122KA013 CARBON RES.
  • Page 87 Ref. No. Mark Description Part No. Ref. No. Description Part No. BC605 BEAD INDUCTORS FBA04HA600VB-00 LLBF00STU026 SWITCHES BC606 BEAD INDUCTORS FBA04HA600VB-00 LLBF00STU026 SW1401 TACT SWITCH SKQNAED010 or SST0101AL055 BC1602 PCB JUMPER D0.6-P5.0 JW5.0T TACTILE SWITCH KSHG612BT SST0101HH027 BC1603 PCB JUMPER D0.6-P5.0 JW5.0T SW1402 TACT SWITCH SKQNAED010 or...
  • Page 88 TEXT CBA Ref. No. Description Part No. CARBON RES. 1/4W J 6.8k Ω R511 RCX4JATZ0682 Ref. No. Description Part No. CARBON RES. 1/4W J 6.8k Ω R512 RCX4JATZ0682 TEXT CBA 1ESA10316 CARBON RES. 1/4W J 560 Ω R513 RCX4JATZ0561 Consists of the following CARBON RES.
  • Page 89 Ref. No. Description Part No. TRANSISTOR KTC3198(GR) or NQS40KTC3198 TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815 RESISTORS CARBON RES. 1/4W J 1.2k Ω R901 RCX4JATZ0122 CARBON RES. 1/4W J 1k Ω R902 RCX4JATZ0102 CARBON RES. 1/4W J 24k Ω R903 RCX4JATZ0243 CARBON RES. 1/4W J 10k Ω R904 RCX4JATZ0103 CARBON RES.
  • Page 90 DECK MECHANISM SECTION 21" COLOR TV/DVD/VCR COMBINATION TVD-A2104PT TVD-B2104PT TVD-C2104PT TVD-D2104PT Sec. 2: Deck Mechanism Section I Standard Maintenance I Mechanism Alignment Procedures I Disassembly / Assembly of Mechanism I Deck Exploded Views I Deck Parts List TABLE OF CONTENTS Standard Maintenance .
  • Page 91: Standard Maintenance

    STANDARD MAINTENANCE Service Schedule of Components This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference. h: Hours : Cleaning I: Replace Deck Periodic Service Schedule...
  • Page 92 Cleaning Cleaning of ACE Head Clean the head with a cotton swab. Cleaning of Video Head Procedure Clean the head with a head cleaning stick or chamois 1.Remove the top cabinet. cloth. 2.Dip the cotton swab in 90% isopropyl alcohol and Procedure clean the ACE Head.
  • Page 93: Service Fixture And Tools

    SERVICE FIXTURE AND TOOLS J-1-1, J-1-2 Ref. No. Name Part No. Adjustment J-1-1 Alignment Tape FL6A Head Adjustment of ACE Head J-1-2 Alignment Tape FL6N8 Azimuth and X Value Adjustment of ACE Head / (2 Head model) Adjustment of Envelope Waveform FL6NS8 (4 Head model) Guide Roller Adj.
  • Page 94: Mechanical Alignment Procedures

    MECHANICAL ALIGNMENT PROCEDURES Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape- starts on the next page. Refer to the information below loaded position without a cassette tape on this page if a tape gets stuck, for example, in the 1.
  • Page 95 1. Tape Interchangeability Alignment Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the preset position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.) Equipment required: Dual Trace Oscilloscope VHS Alignment Tape (FL6NS8) Guide Roller Adj.
  • Page 96 1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6) Purpose: To make sure that the tape path is well stabilized. Azimuth Adj. Screw Symptom of Misalignment: If the tape path is unstable, the tape will be damaged.
  • Page 97 5. To shift the CTL waveform, press CH UP or CH 5. When Guide Rollers [2] and [3] (Refer to Fig. M3) DOWN button on the remote control unit. Then are aligned properly, there is no envelope drop make sure that the maximum output position of PB either at the beginning or end of track as shown in ±...
  • Page 98 1-D. Azimuth Alignment of Audio/Con- 2. When the tape has been curled up or bent, turn the trol/ Erase Head alignment screw to adjust the height of REV Post. (Refer to Fig. M11 and M13.) Purpose: To correct the Azimuth alignment so that the Audio/ Control/Erase Head meets tape tracks properly.
  • Page 99: Disassembly/Assembly Procedures Of Deck Mechanism

    DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS on page 1-5-1 of Main Section.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode;...
  • Page 100 REMOVAL INSTALLATION STEP START- REMOVE/*UNHOOK/ /LOC. PART ADJUSTMENT Fig. No. UNLOCK/RELEASE/ CONDITION UNPLUG/DESOLDER Loading Arm (SP) (+)Refer to Alignment [32] [25] DM2, DM14 Assembly Sec.Page 2-5-1 Loading Arm (TU) (+)Refer to Alignment [32] [33] DM2, DM14 Assembly Sec.Page 2-5-1 [34] [2],[25] M Brake (TU) Assembly DM1, DM15 *(P-7), Brake Belt...
  • Page 101 Top View [41] [42] [43] [46] [14] [13] [11] [15] [36] [10] [12] [35] [34] [40] [29] [30] [16] [39] [38] Fig. DM1 Bottom View [20] [33] [32] [24] [26] [27] [25] [23] [28] [22] [21] [31] Fig. DM2 2-4-3 Z13PDA...
  • Page 102 (S-1) (S-1) (L-1) (L-3) (L-2) (S-1A) (P-1) Installation of [3] and [6] First, insert [6] diagonally in [3] as shown below. Then, install [6] in [3] while pushing (L-1) in a direction of arrow. After installing [6] in [3], confirm that pin A of [3] enters hole A of [6] properly.
  • Page 103 [11] (S-4A) (L-4) [46] (P-3) [13] [47] Removal of [11] [12] (L-14) 1) Remove screw (S-4A). 2) Unhook spring (P-2). [10] Release (L-4) while (P-2) holding [12] with a finger. Loosen a finger holding [12] and remove [11]. (S-2) Pin of [12] Pin of [10] Groove of [28] When reassembling [10] and...
  • Page 104 Installation of [13] and [12] (S-5) [14] (S-6) [16] [13] [15] Hook spring (P-3) up to [12] and [13], then install then to (P-3) the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig. A.) [12] Fig.
  • Page 105 [22] (S-8) (C-2) (C-1) [23] (L-6) [21] (P-5) [20] Cap Belt (P-5) [28] Installation position of Cap Belt [21] Cap Belt When installing [23], install the spring (P-5) to [28] as shown in the left figure, and then install [23] while Pin on pressing the spring (P-5) to bottom...
  • Page 106 (P-6) [25] (C-4) [31] Refer to the Alignment Section, Page 2-5-1. (S-9) [29] [33] [30] (L-11) (L-10) [32] (L-8) (C-3) [27] [28] [24] [26] (L-9) Fig. DM14 Fig. DM13-1 [36] Break belt Installation of [25] (P-7) [34] Position of Mode Lever when installed [40] Pin of [35] Pin of [31]...
  • Page 107 [42] [41] [43] (L-13) Fig. DM16 (P-9) [44] [45] Slide Fig. DM17 2-4-9 Z13PDA...
  • Page 108: Alignment Procedures Of Mechanism

    ALIGNMENT PROCEDURES OF MECHANISM The following procedures describe how to align the Alignment 1 individual gears and levers that make up the tape load- Loading Arm (SP) and (TU) Assembly ing/unloading mechanism. Since information about the state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so Control Circuit only through the Mode Switch, it is that their triangle marks point to each other as...
  • Page 109: Deck Exploded Views

    DECK EXPLODED VIEWS Deck Mechanism View 1 Mark Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 B494 L1467 L1191 B553 B411 B567 L1053 B410 L1051 Chassis Assembly Top View (Lubricating Point) B501 B560 L1450 L1450 B426 L1466 B121 B126 B492...
  • Page 110 Deck Mechanism View 2 Mark Description Floil G-684G or Multemp MH-D (Blue grease) B587 B521 B487 SLIDUS OIL #150 B416 B591 SANKOUL FG84M (Yellow grease) B520 B590 B522 L1406 B148 B499 B508 B592 B573 B574 B558 B564 B557 B414 B565 B525 L1151 B417...
  • Page 111 Deck Mechanism View 3 Mark Description Floil G-684G or Multemp MH-D (Blue grease) L1321 SLIDUS OIL #150 B347 L1321 B355 B354 B483 L1341 B425 B482 B562 B300 B563 B313 L1474 B529 B360 B359 B361 B555 B561 B303 Some Ref. Numbers are not in sequence. B514 2-6-3 Z13P4HDEX...
  • Page 112: Deck Parts List

    DECK PARTS LIST Ref. No. Description Part No. B525 LDG BELT MK11 0VM412804 Ref. No. Description Part No. B529 CLEANER ASSEMBLY MK10 0VSA11161 CYLINDER ASSEMBLY MK12.5 PAL 6HD or N2367CYL B553 REV SPRING MK11 0VM412555 CYLINDER ASSEMBLY MK12.5 PAL 6HD(V) N2369CYL B555 RACK ASSEMBLY MK12...
  • Page 113 TVD-A2104PT/TVD-B2104PT/TVD-C2104PT/TVD-D2104PT T6100EA(T6104LE)/T6101BB/T6102FC/T6103RD 2004-09-28...

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