Ultra-Gen UF-51-940035 Owner's Manual & Operating Instructions

4000 starting watts / 3500 rated watts electric start portable generator

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4000 Starting Watts / 3500 Rated Watts

Electric Start

PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
UF-51-940035
MADE IN CHINA
REV UF-51-940035-20120629
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com

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Summary of Contents for Ultra-Gen UF-51-940035

  • Page 1: Electric Start

    4000 Starting Watts / 3500 Rated Watts Electric Start PORTABLE GENERATOR MODEL NUMBER UF-51-940035 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV UF-51-940035-20120629 www.championpowerequipment.com...
  • Page 2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –...
  • Page 3: Table Of Contents

    UF-51-940035 4000 Starting Watts / 3500 Rated Watts Electric Start PORTABLE GENERATOR TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 4: Introduction

    Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator . CPE designs and builds accessories designed to help you get the most from generators to strict specifications . With proper use and your purchase .
  • Page 5: Manual Conventions

    . Please call our help line at 1-877-338-0999. situation which, if not avoided, could result in death or serious injury . CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . REV UF-51-940035-20120629...
  • Page 6: Safety Rules

    Inform your electricity provider immediately if you or anyone in your household depends on electrical euipment to live . Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency . REV UF-51-940035-20120629...
  • Page 7 – Electrical output is lost – Equipment sparks, smokes or emits flames A spark arrestor may be required . The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements . REV UF-51-940035-20120629...
  • Page 8: Controls And Features

    . Power Panel – See “Power Panel” section . Air Filter – Protects the engine by filtering dust (10) Handle and debris from the intake air . Recoil Starter – Used to manually start the engine . REV UF-51-940035-20120629...
  • Page 9: Power Panel

    60 Hz electrical loads . (NEMA L5-30R) – May be used to supply electrical Ground Terminal – Consult an electrician for local power for the operation of 120 Volt AC, 30 Amp, grounding regulations . single phase 60 Hz electrical loads . REV UF-51-940035-20120629...
  • Page 10: Parts Included

    UF-51-940035 ENGLISH CONTROLS ANd FEATURES Parts Included Your UF-51-940035 Gasoline Powered Generator ships with the following parts: Wheel Kit – Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 11: Assembly

    2 . Slide the M10x115 wheel bolt through the washer, sleeve and wheel . 3 . Slide the bolt through the mount point on the frame . 4 . Fasten securely with the M10 nut . 5 . Repeat steps 2-4 to attach the second wheel . REV UF-51-940035-20120629...
  • Page 12: Install The Spark Arrester

    . Damage to the generator as the life of the bearing . a result of failure to follow these instructions will void your warranty . NOTE The recommended oil type is 10W-30 4-cycle automotive oil . REV UF-51-940035-20120629...
  • Page 13: Add Fuel

    DO NOT overfill the fuel tank . DO NOT light cigarettes or smoke when filling the fuel tank . WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling . REV UF-51-940035-20120629...
  • Page 14: Operation

    If the engine starts but does not run make certain that the generator is on a flat, level surface . The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold . REV UF-51-940035-20120629...
  • Page 15: Connecting Electrical Loads

    4 . Turn the Fuel Valve to the “OFF” position . Important: If the generator will be moved or stored turn the Fuel Valve to the “OFF“ position and ensure the Ignition Switch on the Power Panel is in the “OFF“ position . REV UF-51-940035-20120629...
  • Page 16: Operation At High Altitude

    . To alleviate high altitude issues other than the natural power loss, Champion Power Equipment can provide a high altitude carburetor main jet . The alternative main jet and installation instructions can be obtained by contacting Customer Support .
  • Page 17: Maintenance And Storage

    5 . Squeeze in a clean, absorbent cloth to remove all 6 . Dispose of used oil at an approved waste management facility . excess oil . 6 . Place the filter in the assembly . 7 . Reattach the air filter cover and snap in place . REV UF-51-940035-20120629...
  • Page 18: Spark Arrester

    Contact our helpline at 1-877-338-0999 to locate the 4 . Carefully remove the carbon deposits from the spark nearest Champion Power Equipment certified service arrester screen with a wire brush . dealer for your generator or engine maintenance needs .
  • Page 19: Generator Maintenance

    . Crank the engine slowly to distribute the oil and lubricate the cylinder . 8 . Reattach the spark plug . 9 . Store the unit in a clean, dry place out of direct sunlight . REV UF-51-940035-20120629...
  • Page 20: Specifications

    10% by volume . Use 4-Cycle automotive oil . Oil capacity is 0 .63 qt . (0 .6 L) . Please reference the following chart for recommended oil types for use in the generator . REV UF-51-940035-20120629...
  • Page 21: Wiring Diagram

    UF-51-940035 ENGLISH SPECIFICATIONS Wiring diagram REV UF-51-940035-20120629...
  • Page 22: Parts Diagram

    UF-51-940035 ENGLISH SPECIFICATIONS Parts diagram REV UF-51-940035-20120629...
  • Page 23: Parts List

    105 EC02 Charging Module 168 .070100 .01 Fuel Tank Cap 106 ST02FD-05202003 Control Box 168 .070014 .04 Pipe,Reversal Valve 107 ST188FD-1020001 Ring ST160F-1070007 Clamp 108 GB97 .1 5 Washer φ5 ST168FD-1070400- 109 GB818 M5×38 Screw M5×38 Reversal Valve CARB REV UF-51-940035-20120629...
  • Page 24: Engine Parts Diagram

    UF-51-940035 ENGLISH SPECIFICATIONS Engine Parts diagram REV UF-51-940035-20120629...
  • Page 25: Engine Parts List

    Flange bolt M5×16 ST168FD-1090005-G Cover,Air cleaner GB93-87-SW5 Lock washer φ5 ST168FD-1090004 Element 105 GB97 .1 6 Washerφ6 ST168FD-1090003 Separator ST168FD-2-1131000-17 Standard main jet ST168FD-1090002 Air cleaner seal – ST168F-2-1131000-17 Altitude Main Jet ST168FD-1091000- Base,Air cleaner CARB ST168Fd-1130004-CPE Gasket,carburetor ST168F-1130001 Insulator,Carburetor REV UF-51-940035-20120629...
  • Page 26: Troubleshooting

    Review load and adjust . See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires . Replace defective device For further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment .com REV UF-51-940035-20120629...
  • Page 27: Warranty

    . Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc .
  • Page 28 The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 29 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 30 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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