Greenlee HPS513 Instruction Manual
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- Specifications and parts list (6 pages) ,
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99931036 REV 5
INSTRUCTION MANUAL
Chain Saws
HPS513 (49565)
HCS816 (49566)
HCS820 (49603)
Serial Codes FZH, FZJ, and GAM
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
© 2011 Greenlee Textron Inc.
7/11
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Table of Contents
Troubleshooting
Related Manuals for Greenlee HPS513
Summary of Contents for Greenlee HPS513
- Page 1 HCS820 (49603) Serial Codes FZH, FZJ, and GAM Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 99931036 REV 5 © 2011 Greenlee Textron Inc. 7/11...
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Page 2: Table Of Contents
“Accessories” in this manual. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for The Greenlee Greenlee Utility Super Spool™ allows these damages resulting from misapplication or misuse of its products. -
Page 3: Important Safety Information
HPS513 • HCS816 • HCS820 Chain Saws IMPORTANT SAFETY INFORMATION SAFETY ALERT Skin injection hazard: Oil under pressure easily punctures SYMBOL skin causing serious injury, gan- grene or death. If you are injured by escaping oil, seek medical attention This symbol is used to call your attention to hazards immediately. - Page 4 HPS513 • HCS816 • HCS820 Chain Saws IMPORTANT SAFETY INFORMATION Wear a hard hat when using this tool. • Do not change accessories, inspect, adjust or clean tool when it is connected to a power source. Failure to observe this warning could Accidental start-up can result in serious injury.
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Page 5: Important Safety Information
HPS513 • HCS816 • HCS820 Chain Saws IMPORTANT SAFETY INFORMATION Do not disconnect tool, hoses or fittings while the Vibration hazard: power source is running or if the hydraulic fluid is Apply just enough pressure to do the work. Applying hot. -
Page 6: Identification
HPS513 • HCS816 • HCS820 Chain Saws Identification Parts of the Chain Saws 1. Bar 8. Trigger Spool 2. Chain 9. Lower Handle 3. Shroud 10. Tank Port 4. Front Handle 11. Pressure Port 5. Control Handle 12. Hydraulic Motor with Serial Number 6. -
Page 7: Specifications
HPS513 • HCS816 • HCS820 Chain Saws Specifications Application Information Type of Hydraulic System ......Open-Center or Closed-Center Refer to “Accessories” in this manual. Flow Chain Saw Minimum ......... 15.1 l/min (4 gpm) Type of Hydraulic System ......Open-Center or Recommended ........ -
Page 8: Chain Saw Basics
HPS513 • HCS816 • HCS820 Chain Saws Chain Saw Basics Kickback This section introduces some basic principles of chain saw use (Hazard Prevention, Compression and Tension, Kickback is much more hazardous than pull-in or push- and Cutting Techniques). For more information on back. - Page 9 HPS513 • HCS816 • HCS820 Chain Saws Chain Saw Basics (cont’d) Preventing Pull-In, Push-Back and Kickback Cutting Procedure: The chain/bar combination and shroud are intended to • Hold the chain saw securely with both hands and prevent or reduce the likelihood and severity of kick- maintain a firm, secure grip.
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Page 10: Compression And Tension
HPS513 • HCS816 • HCS820 Chain Saws Chain Saw Basics (cont’d) Site Preparation Tips COMPRESSION AND TENSION • Prepare the cutting area by clearing away brush, Any branch or log will have two forces acting on it branches, vines, etc. -
Page 11: Cutting Techniques
HPS513 • HCS816 • HCS820 Chain Saws Chain Saw Basics (cont’d) CUTTING TECHNIQUES Bucking Bucking refers to cutting the fallen tree into short Pruning sections. Make the first bucking cut on the compression Pruning is the process of cutting limbs or small side, and make the second cut on the tension side. -
Page 12: Handle Adjustment
HPS513 • HCS816 • HCS820 Chain Saws Handle Adjustment 4. Set the handle to the new handle orientation. • Position #1: Horizontal • Position #2: 30° Do not change accessories, inspect, adjust or clean tool when it is connected to a power source. -
Page 13: Setting The Super Spool
99910322, Low Pressure Quick Couplers, Adapters and Hoses. Hose Connections Tool Port Identification One of three methods is used to identify the pressure and tank ports of Greenlee Utility tools. Match your tool this table. Pressure Port Tank Port 9/16"–18 SAE O-ring Boss 3/4"–16 SAE O-ring Boss... -
Page 14: Operation
HPS513 • HCS816 • HCS820 Chain Saws Operation Before operating the saw, read and Electric shock hazard: understand the following explana- This tool is not insulated. When tions in this manual: using this unit near energized electri- • Pull-In cal lines, use only certified non-con-... - Page 15 HPS513 • HCS816 • HCS820 Chain Saws Operation (cont’d) • Check the operation of the automatic oiler fre- Wear eye protection when operating quently. Refer to “Checking and Setting the or servicing this tool. Automatic Chain Oiler” in this manual.
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Page 16: Schedule
HPS513 • HCS816 • HCS820 Chain Saws Maintenance Monthly 1. Perform a thorough inspection of the hydraulic hoses and fittings as described in publication Wear eye protection when operating 99930323, SAE J1273 (Hose and Hose Assemblies). or servicing this tool. -
Page 17: Saw Chain And Bar Maintenance
HPS513 • HCS816 • HCS820 Chain Saws Maintenance (cont’d) SAW CHAIN AND BAR MAINTENANCE Adjusting Chain Tension 1. Loosen the two bar flange nuts. New Chain Break-In 2. Turn the saw chain tension adjusting screw until the 1. Run the saw at low chain speed without cutting proper tension is achieved, as follows: wood for 2 to 3 minutes. - Page 18 HPS513 • HCS816 • HCS820 Chain Saws Maintenance (cont’d) 5. Inspect the rim sprocket and sprocket adapter. Replace if worn or damaged. Refer to Figure 20. Figure 20 – Rim Sprocket and Sprocket Adapter Sprocket Adapter Rim Sprocket 6. Use the mark made in Step 1 to install the bar Figure 21 –...
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Page 19: Sharpening The Saw Chain
HPS513 • HCS816 • HCS820 Chain Saws Maintenance (cont’d) SHARPENING THE SAW CHAIN The saw chain must be sharpened to the manufacturer’s If using a filing guide or hand-held grinder, refer to the specifications. If the saw chain is not properly sharp- manufacturer’s instructions provided with the unit. - Page 20 HPS513 • HCS816 • HCS820 Chain Saws Maintenance (cont’d) Filing Depth Gauges 2. Refer to Figure 25. Guide the file at a 10° angle to the cutters. 1. If the cutters are sharpened with a file holder, check and lower the depth gauges before sharpening the Figure 25 –...
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Page 21: Troubleshooting
HPS513 • HCS816 • HCS820 Chain Saws Troubleshooting Before troubleshooting, determine whether the problem is in the tool, the hoses, or the power source. Substitute a tool, hoses, or power source known to be in good working order to eliminate the item that is not operating. -
Page 22: Troubleshooting
HPS513 • HCS816 • HCS820 Chain Saws Troubleshooting (cont’d) Problem Probable Cause Probable Remedy Chain does not cut. Chain dull. Remove chain and sharpen to chain manufacturer’s specifications or replace with a sharp chain. Too much tension on the chain. -
Page 23: Illustration And Parts List
HPS513 • HCS816 • HCS820 Chain Saws Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 24: Parts List
HPS513 • HCS816 • HCS820 Chain Saws Parts List UPC No. Key 78-3310- Part No. Description 49453 50494538 Head, saw .................. 1 49757 50497570 Handle, lower (includes #57) ............1 Screw, cap, 1/4–20 x 1.50", button head socket ....... 1... -
Page 25: Accessories
Description 55099 90550994 Knob, knurled, 1/4–20 x 1.00" ........... 2 43370 50433709 Chain, 13" x .058" Ga., .325" pitch (HPS513) ......1 41960 50419600 Chain, 16" x .050" Ga., 3/8" pitch (HCS816) ......1 55191 90551915 Chain, 20" x .050" Ga., 3/8" pitch (HCS820) ......1... -
Page 26: Ground
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...