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Koshin America Corporation GEH-3100DX User Manual

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Koshin Portable Power Systems
GENERATOR USER
MANUAL
GENERATOR MODEL
GEH-3100DX
MODEL & SERIAL NUMBER
Enter the Model and Serial numbers of your generator in the spaces provided below. Retain these numbers for future
reference. The Model and Serial numbers are located on the generator data plate on the alternator case or generator
frame, along with other important information. This manual contains important safety information. This manual must be
available to any personnel who operate or maintain this machine. Do not destroy.
Model Number
Serial Number
Koshin America Corporation
1218 Remington Rd
Schaumburg, IL 60173
Customer Service: 1-800-634-4092
1
e-mail: CustomerService@KoshinAmerica.com
12/11 0069297

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Summary of Contents for Koshin America Corporation GEH-3100DX

  • Page 1 This manual contains important safety information. This manual must be available to any personnel who operate or maintain this machine. Do not destroy. Model Number Serial Number Koshin America Corporation 1218 Remington Rd Schaumburg, IL 60173 Customer Service: 1-800-634-4092 e-mail: CustomerService@KoshinAmerica.com...

  • Page 2: Contact Information

    English CONTACT INFORMATION For Parts, Service or your nearest distributor call: Koshin America Customer Service 1-800-634-4092 Website: www.koshinamerica.com 0069297...

  • Page 3: Table Of Contents

    Engine Maintenance Schedule ............................15 DAILY INSPECTION ..............................16 FAULT FINDING GUIDE ............................16 PARTS ORDERING ................................17 GENERATOR PARTS LISTS ......................19 GEH-3100DX GENERATOR PARTS LIST ........................19 WIRING SCHEMATICS ........................21 FRENCH INSTRUCTIONS ......................... 22 SÉCURITÉ ..................................22 INFORMATION GENERALE ............................22 règles de sécurité...
  • Page 4 English guide des failles ................................33 COMMANDE DES PIÈCES.............................. 34 SPANISH INSTRUCTIONS ........................ 36 SEGURIDAD ..................................36 informacion GENERAL ..............................36 reglas de seguridad ................................. 36 REGISTRACION DE GARANTIA ........................... 38 GARANTIA LIMITADA ............................... 41 FUNCIONAMIENTO ................................ 41 INFORMACIÓN GENERAL ............................42 comenzando ..................................

  • Page 5: English Instructions

    English ENGLISH INSTRUCTIONS SAFETY GENERAL INFORMATION DANGER: THIS GENERATOR SET PRODUCES ELECTRICAL CURRENT. THEREFORE, SAFETY This manual is provided so that your generator may GUIDELINES MUST BE FOLLOWED. IMPROPER be properly, safely and effectively applied and THIS GENERATOR RESULT ELECTROCUTION, INJURY OR DEATH. DO NOT OPERATE, operated.
  • Page 6 English CONTACT WITH SPARKS, A PILOT LIGHT OR AN OPEN DETERMINE THE TOTAL ELECTRICAL LOAD. THE TOTAL FLAME. IMPROPER STORAGE OF THIS GENERATOR LOAD MUST NOT EXCEED THE RATED CAPACITY OF THE COULD RESULT IN AN EXPLOSION OR FIRE. GENERATOR. IF THE DRIVEN APPARATUS DOES NOT LIST WATTAGE, BUT ONLY AMPERAGE, WATTAGE MAY BE DETERMINED MULTIPLYING...

  • Page 7: Limited Warranty

    English LIMITED WARRANTY FOR KOSHIN PORTABLE POWER SYSTEMS PRODUCTS This warranty applies to generators, pressure washers, and water pumps commercialized by Koshin America. The warranty period begins from the date of purchase and is in effect for two (2) years or 1500 hours. Koshin America will repair or replace, at its discretion, any parts determined to be defective under typical use by an authorized service provider or by Koshin America.

  • Page 8: Warranty Registration

    English WARRANTY REGISTRATION Complete Machine Registration Fill out the Warranty Registration Form in this section, keep a copy for your records and mail form to: Koshin America Corporation 1218 Remington Rd Schaumburg, IL 60173 Customer Service: 1-800-634-4092 e-mail: CustomerService@KoshinAmerica.com Note: Completion of this form within 30 days of purchase validates the warranty.
  • Page 9 English Registered To First Name Last Name Address City State Zip Code Country Telephone Email User Information Is this your first purchase of a Koshin product? Why did you select this product? (check all appropriate boxes) Salesman Brand Recognition Quality Price Recommendation Would you like to receive information about other Koshin products? (check all appropriate boxes)
  • Page 10 English Place Stamp Here Koshin America Corporation 1218 Remington Rd Schaumburg, IL 60173 Customer Service: 1-800-634-4092 e-mail: CustomerService@KoshinAmerica.com -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- fold -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --...

  • Page 11: Operation

    English OPERATION GENERAL INFORMATION This manual has been prepared to acquaint you with the operation and maintenance of this product. Study the information provided carefully to avoid problems associated with improper application or maintenance. Upon receipt of your generator, verify that it is complete and in good condition. The generator is comprised of a 4 stroke, air-cooled engine directly coupled to a 2 pole alternator producing either 125VAC or 125/250VAC depending on model.

  • Page 12: Generator Application

    English GENERAL WATTAGE GUIDE STOPPING THE GENERATOR SET Item Running Watts Unplug all appliances and let the engine run unloaded for Air Conditioner (12000 Btu) (*) ......1750 a couple of minutes. Turn the fuel valve on the front of the Air Compressor (1/2 hp) (*) ........

  • Page 13: Loading Your Generator Set

    125V GFCI 125V Your generator should be started and operated for Twistlock several minutes at least every 30 days. • GEH-3100DX 20Amps 25Amps If the generator cannot be operated every 30 days, follow the storage recommendations within the engine documentation.

  • Page 14: Receptacle Details

    Full engine service manuals are available from American Honda Motor Co., 4900 Marconi Drive, Alpharetta, GA 30005-8847, (800) 910-1293. ENGINE SPECIFICATIONS AND CAPACITIES Model GX160 (GEH-3100DX) Type 4-stroke, overhead valve single cylinder, inclined 25° Displacement 163cc (9.9 cu in)

  • Page 15: Oil Selection

    English Lubricating Splash System Oil Capacity 0.6l (0.63 US qt) Starting Recoil System Stopping Ignition primary circuit ground System Fuel Type Unleaded gasoline (86 pump octane) PTO Shaft Counterclockwise (from PTO side) Rotation Dry Weight 15.1kg (33 lb) OIL SELECTION Proper oil selection as well as proper oil level is critical to achieve maximum engine life.

  • Page 16: Daily Inspection

    English DAILY INSPECTION 1. Recoil Starter Cord 2. Engine Oil Level 3. Check for Engine Oil or Fuel Leaks 4. Inspect Spark Plug Cables 5. Inspect Cooling System for Cleanliness 6. Listen for Abnormal Noise 7. Look for Abnormal Vibration FAULT FINDING GUIDE SYMPTOMS PROBABLE CAUSES...

  • Page 17: Parts Ordering

    English PARTS ORDERING GENERAL This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. All of the parts listed in the parts breakdown are manufactured with the same precision as the original equipment.
  • Page 18 Koshin America Corporation (“Company”) in writing. No additional or contrary terms will be binding upon the Company unless expressly agreed to in writing.

  • Page 19: Generator Parts Lists

    GEH-3100DX GENERATOR PARTS GENERATOR PARTS LISTS GEH-3100DX GENERATOR PART LISTS ITEM QTY PART NO. ITEM QTY PART NO. DESCRIPTION DESCRIPTION Welded Assembly, Frame GU0163 Spacer VA40011033-9005 ENGINE HONDA GX160 Ground Assy Ground Wire Assy VA9503-9005 Heat Shield 0064771 Nut, M8 - Nylon Insert...
  • Page 20 GEH-3100DX GENERATOR PARTS GA9502 G071410 G071406 G034909 G075239 G075766 G075532 0004416 G041308 GU0184 0000992 (5/16”) G034308 G92729 0069297...

  • Page 21: Wiring Schematics

    English WIRING SCHEMATIC GEH-3100DX...

  • Page 22: French Instructions

    French FRENCH INSTRUCTIONS SÉCURITÉ anomalies congénitales ou d’autres problèmes INFORMATION GENERALE reproductifs. Ce manuel est fourni pour que l’utilisation et l’opération de votre génératrice soient conformes ÉLECTROCUTION sécuritaires et efficaces. S.V.P. lire attentivement tout le manuel et comprendre chacun des aspects DANGER: CET ENSEMBLE DE GÉNÉRATRICE PRODUIT DU COURANT.
  • Page 23 French QUE L’ON FUME À MOINS DE 50 PIEDS DE LA PRUDENCE : TOUJOURS SUIVRE RÈGLES GÉNÉRATRICE. ÉLECTRIQUES NATIONALES ET LOCALES PERTINENTES À LA GÉNÉRATRICE. LES CODES NATIONAUX ET LOCAUX AVERTISSEMENT: NE JAMAIS REMETTRE DE REMPLACENT LES RÈGLES OU LES INFORMATIONS L’ESSENCE LORSQUE LA GÉNÉRATRICE EST CONTENUS DANS CE MANUEL.

  • Page 24: Enregistrement De La Garantie

    Complétez le formulaire d’enregistrement de la garantie de cette section, gardez une copie pour vos dossiers personnels et envoyez le formulaire à l’adresse suivante : Koshin America Corporation 1218 Remington Rd Schaumburg, IL 60173 Customer Service: 1-800-634-4092 e-mail: CustomerService@KoshinAmerica.com...
  • Page 25 French Registered To First Name Last Name Address City State Zip Code Country Telephone Email User Information Is this your first purchase of a Koshin product? Why did you select this product? (check all appropriate boxes) Salesman Brand Recognition Quality Price Recommendation Would you like to receive information about other Koshin products? (check all appropriate boxes)
  • Page 26 French Affranchir suffisamment Koshin America Corporation 1218 Remington Rd Schaumburg, IL 60173 Customer Service: 1-800-634-4092 e-mail: CustomerService@KoshinAmerica.com -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- ---- pliez -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --...

  • Page 27: Garantie Limitée

    French GARANTIE LIMITÉE This warranty applies to generators, pressure washers, and water pumps commercialized by Koshin America. The warranty period begins from the date of purchase and is in effect for two (2) years or 1500 hours. Koshin America will repair or replace, at its discretion, any parts determined to be defective under typical use by an authorized service provider or by Koshin America.

  • Page 28: Utilisation

    French UTILISATION INFORMATION GÉNÉRALE Ce manuel à été préparé pour vous informer sur l’utilisation et l’entretien de ce produit. Étudier attentivement les informations fournies pour éviter des problèmes reliés à un usage inapproprié ou un mauvais entretien. Vérifier que votre ensemble sera complet et en bon état dès la réception de votre génératrice. La génératrice comprend un moteur à...

  • Page 29: Usage De La Génératrice

    French GUIDE GÉNÉRAL DES WATTS UTILISATION DE LA GÉNÉRATRICE Pièce Watts en marche Une fois en marche, allouer approximativement 3 minutes Air conditionné (12000 Btu) (*) ......1750 au moteur pour se stabiliser. Vérifier que les disjoncteurs Compresseur à air (1/2 HP) (*) ......1400 et les réceptacles (prises femelles) GFCI sont correctes.

  • Page 30: Charger Votre Génératrice

    Modèle NEMA 5-20R NEMA L5-30R D’UN PILOTE, D’UNE SÉCHEUSE, D’UN CHAUFFE- 125V GFCI 125V Twistlock EAU, ETC. GEH-3100DX 20Amps 25Amps • Votre génératrice devrait être démarrée et utilisée pour plusieurs minutes au moins une fois tous les 30 jours. LIMITE DU MOTEUR SUR LA •...

  • Page 31: Détails Des Réceptacles (Prise Femelle)

    à ce dernier. Le manuel d'entretien complet du moteur est disponible chez : American Honda Motor Co., 4900 Marconi Drive, Alpharetta, GA 30005-8847, (800) 910-1293. SPÉCIFICATIONS DU MOTEUR ET CAPACITÉS Modèle GX160 (GEH-3100DX) Type 4-stroke, overhead valve single cylinder, inclined 25°...

  • Page 32: Sélection D'huile

    French Filtre à air Dual element type Splash Système de lubrification Capacité 0.6l (0.63 US qt) d’huile Système de Recoil démarrage Système d’arrêt Ignition primary circuit ground Type de Unleaded gasoline (86 pump octane) combustible Rotation de Counterclockwise (from PTO side) l’arbre (PTO) Poids sec 15.1kg (33 lb)

  • Page 33: Inspection Quotidienne

    French INSPECTION QUOTIDIENNE 1. Cordon de démarrage 2. Niveau d’huile moteur 3. Vérifier les fuites d’huile et d’essence 4. Inspecter les câbles à bougies 5. Inspecter le système de refroidissement pour la propreté 6. Écouter pour des sons anormaux 7. Regarder pour des vibrations anormales GUIDE DES FAILLES SYMPTÔMES CAUSES PROBABLES...

  • Page 34: Commande Des Pièces

    French COMMANDE DES PIÈCES GÉNÉRAL Cette publication a été préparée pour vous aider à localiser les pièces qui peuvent être nécessaires à l’entretien de votre unité. Elle contient une liste illustrée des ces pièces qui sont fabriquées avec la même précision que les équipements d’origine.
  • Page 35 écrit de la Compagnie Koshin America Corporation. Taxes: Les taxes ou tout autre frais gouvernemental perçu pour la production, la vente, l’usage ou l’envoi d’équipement et de matériel, commandé...

  • Page 36: Spanish Instructions

    Espanol SPANISH INSTRUCTIONS SEGURIDAD INFORMACION GENERAL ELECTROCUCION Este manual ha sido proporcionado para que su PELIGRO: ESTE GENERADOR PRODUCE CORRIENTE generador sea operado y aplicado apropiadamente, con ELECTRICAT. TANTO, GUIAS seguridad y eficacia. Por favor lea y entienda todos los SEGURIDAD DEBEN DE SEGUIRSE.
  • Page 37 Espanol CUIDADO: NO OPERE ESTE GENERADOR SI LA TEMPERATURA ADVERTENCIA: NUNCA GUARDE ESTE GENERADOR DEL AMBIENTE EXCEDE 104ºF/40ºC. EN CUALQUIER LUGAR DONDE GASES DE GASOLINA PUEDAN ENTRAR EN CONTACTO POTENCIALMENTE CUIDADO: EXCEDA CAPACIDAD INDICADA CON CHISPAS, UNA LUZ DE PILOTO O UNA LLAMA ABIERTA. GENERADOR.

  • Page 38: Registracion De Garantia

    Maquinas enviadas fuera de los Estados Unidos requiere que se notifique para iniciar la garantía de la maquina. Rellene la Forma de la Registro de garantía en esta sección, mantenga una copia para sus archivos y envíe la forma a: Koshin America Corporation 1218 Remington Rd Schaumburg, IL 60173...
  • Page 39 Espanol Registered To First Name Last Name Address City State Zip Code Country Telephone Email User Information Is this your first purchase of a Koshin product? Why did you select this product? (check all appropriate boxes) Salesman Brand Recognition Quality Price Recommendation Would you like to receive information about other Koshin products? (check all appropriate boxes)
  • Page 40 Espanol Coloque La Estampilla Aqui Koshin America Corporation 1218 Remington Rd Schaumburg, IL 60173 Customer Service: 1-800-634-4092 e-mail: CustomerService@KoshinAmerica.com -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- doble -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --...

  • Page 41: Garantia Limitada

    Espanol GARANTIA LIMITADA Koshin America, a través de sus distribuidores, garantiza al usuario inicial que cada generador será libre de defectos en material y fabricación por un periodo de los primeros dos (2) años del cargamento o la acumulación de 1,500 horas de servicio por el usuario inicial, cual sea que ocurra primero.

  • Page 42: Información General

    Espanol INFORMACIÓN GENERAL Este manual ha sido preparado para informarlo(a) con el funcionamiento y mantenimiento de este producto. Estudie la información proporcionada cuidadosamente para evitar problemas asociados con aplicación o mantenimiento inapropiado. En cuanto reciba su generador, verifique que este completamente en buena condición. Este generador esta compuesto de un motor de 4 tiempos, refrigerado por aire acoplado directamente a un alternador de 2 polos produciendo ya sea 125VAC o 125/250VAC dependiendo en el modelo.

  • Page 43: Aplicación Del Generador

    Espanol GUÍA GENERAL DE CONSUMOS APAGADO DEL GENERADOR Artículo Consumo en funcionamiento Desenchufe los aparatos y deje correr el motor sin carga por Aire Acondicionado (12000 Btu) (*) ......1750 unos minutos. Apague la Válvula de combustible al frente del Compresor de Aire (1/2 hp) (*) ........

  • Page 44: Carga De Su Generador

    125V Twistlock • NUNCA introduzca trapos, u otro tipo de herramienta a su generador o aperturas del motor. GEH-3100DX 20Amps 25Amps DETALLES DE RECEPTACULOS Los receptáculos mostrados en esta sección son solo para referencia. Cada receptáculo no esta disponible en todos los generadores.

  • Page 45: Mantenimiento General

    Manuales de servicio del motor están disponibles de American Honda Motor Co., 4900 Marconi Drive, Alpharetta, GA 30005-8847, (800) 910-1293. ESPECIFICACIONES Y CAPACIDADES DEL MOTOR Modelo GX160 (GEH-3100DX) Tipeo 4-stroke, overhead valve single cylinder, inclined 25°...

  • Page 46: Programa De Mantenimiento De Motor

    Espanol PROGRAMA DE MANTENIMIENTO DE MOTOR Cada Uso 1er Mes 3 Meses 6 Meses Cada Año O 20 O 50Hrs O 100Hrs O 300Hrs ARTICULO Aceite Cheque Cambie Limpiador de Aire Cheque Limpie X(1) Copa de Sedimento Limpie Bujía Cheque-Cambie atrapa chispas Limpie Válvula de Despeje...

  • Page 47: Ordenando Piezas

    Espanol ORDENANDO PIEZAS GENERAL La adición manual que contiene desglosé ilustrados, ha sido preparado como una ayuda para localizar esas partes que pueden requerirse para el mantenimiento de la unidad. Todas las piezas en la lista de del desglosé, son fabricadas con la misma precisión que las originales. Para la mejor protección siempre exija piezas genuinas de Koshin America para su generador.
  • Page 48 Espanol las siguientes instrucciones son ofrecidas como guía para el comprador cuando ordene piezas de emplazamiento: • Siempre especifique el numero de modelo de la maquina. • Siempre especifique el numero de serie de la unidad. ESTO ES IMPORTANTE. El numeró de serie de la unidad.

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