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Engine
05 Series
Workshop manual
Table Of Contents - Kubota 05 Series Workshop Manual
05 series
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Also See for 05 Series
:
Workshop manual
(278 pages)
,
Workshop manual
(170 pages)
,
Workshop manual
(124 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Safety Instructions
4
Specifications
7
Mechanism
9
Feature
10
Engine View
10
Engine Body
11
Cylinder Block/Head
11
Crankshaft
12
Piston And Piston Rings
12
Connecting Rod
13
Rocker Arm
13
Camshaft
13
Fuel Camshaft
14
Flywheel
14
Lubricating System
15
Oil Pump
16
Relief Valve
16
Oil Filter Cartridge
17
Oil Pressure Switch
17
Cooling System
18
Water Pump
18
Thermostat
19
Radiator
19
Radiator Cap
20
Intake/Exhaust System
21
Air Cleaner
21
Muffler
21
Fuel System
22
Injection Pump
22
Injection Pump Element
23
Delivery Valve
23
Dumping Valve
24
Injection Control
24
Injection Nozzle
25
Fuel Filter
25
Governor
26
At Start
27
At Idling
27
At High Speed Running With Overload
27
During Overload
27
Automatic Advance Timer
28
During Low-Speed Travel
29
During Medium- To High-Speed Travel
29
Electrical System
30
Charging System
30
Alternator
30
Ic Regulator
30
Turbo Charger System
31
Turbocharger Mechanism/Works/Advantages
32
Turbine
33
Compressor
33
Bearing
34
Seals (Piston Rings)
35
Servicing
36
Engine Identification
38
Model Name And Engine Serial Number
38
Cylinder Number
38
General Precaution
39
Tightening Torques
40
Troubleshooting
41
Servicing Specifications - Engine Body
44
Servicing Specifications - Cylinder Head
44
Servicing Specifications - Valves
44
Servicing Specifications - Valve Timing/Spring
45
Servicing Specifications - Rocker Arm
46
Servicing Specifications - Tappet
46
Servicing Specifications - Camshaft
46
Servicing Specifications - Timing Gear
47
Servicing Specifications - Piston/Piston Ring
48
Servicing Specifications - Connecting Rod
48
Servicing Specifications - Crankshaft
49
Servicing Specifications - Cylinder Liner
49
Servicing Specifications - Lubricating System/Oil Pump
50
Servicing Specifications - Cooling System/Thermostat/Radiator
50
Servicing Specifications - Fuel System
51
Servicing Specifications - Injection Pump/Nozzle
51
Servicing Specifications - Electrical System
52
Servicing Specifications - Starter/Alternator/Glow Plug
52
Maintenance Check List
53
Check And Maintenance
54
Daily Check Points
54
Checking Engine Oil Level
54
Checking And Replenish Cooling Water
54
Check Point Of Every 50 Hours
55
Checking Fuel Pipe
55
Check Point Of Every 100 Hours
56
Changing Engine Oil/Engine Oil Filter Cartridge
56
Checking Fan Belt Tension/Damage
57
Cleaning Fuel Filter
57
Cleaning Air Cleaner/Air Filter Element
58
Check Point Of Every 800 Hours
59
Checking Valve Clearance
59
Check Point Of 1500 Hours (Serial No: ~489290)
60
Checking Nozzle Injection Pressure
60
Special Tools
60
Engine Body Checking And Adjusting
67
Compression Pressure Check
67
Engine Body Disassembling And Assembling
68
Top Clearance Check
68
Draining Cooling Water And Engine Oil
69
External Components
69
Air Cleaner And Muffler
69
Alternator And Fan Belt
69
Cylinder Head And Valves
70
Nozzle Holder Assembly
70
Cylinder Head Cover
70
Rocker Arm And Push Rod
70
Cylinder Head
71
Tappets
71
Valves
71
Nozzle Heat Seal Service Removal Procedure
72
Gear Case
72
Fuel Feed Pump And Hour Meter Gear Case
72
Water Pump Reassembling
72
Fan Drive Pulley Reassembling
73
Gear Case Reassembling
73
Engine Stop Solenoid And Speed Control Plate
73
Injection Pump Disassembly/Reassembly
74
Fuel Camshaft Disassembly/Reassembly
75
Timer
75
Governor Shaft Disassembly/Reassembly
76
Fork Lever Disassembly/Reassembly
77
Piston And Connecting Rod Disassembly/Reassembly
78
Oil Pan And Oil Strainer Disassembly/Reassembly
78
Cam Gear And Idle Gear 1, 2 Disassembly/Reassembly
78
Connecting Rod Cap Disassembly/Reassembly
79
Piston Disassembly/Reassembly
79
Piston Ring And Connecting Rod Disassembly/Reassembly
80
Flywheel And Crankshaft Disassembly/Reassembly
81
Starter/Flywheel Disassembly/Reassembly
81
Bearing Case Cover And Crankshaft Disassembly/Reassembly
82
Servicing Cylinder Head
83
Cylinder Heas Surface Flatness
83
Main Bearing Case Assembly Disassembly/Reassembly
83
Cylinder Head Flaw
84
Valve Recessing
84
Clearance Between Valve Stem And Valve Guide
84
Valve Seating
85
Correcting Valve And Valve Seat
85
Valve Lapping
86
Replacing Valve Guide
86
Free Length And Tilt Of Valve Spring
86
Valve Spring Setting Load
87
Oil Clearance Between Rocker Arm Shaft And Bearing/Tappet And Tappet Guide Bore
87
Push Rod Alignment
87
Timing Gear And Camshaft
88
Timing Gear Backlash
88
Idle Gear Side Clearance
88
Camshaft Side Clearance
88
Camshaft Alignment
89
Cam Height
89
Oil Clearance Of Camshaft Journal
89
Oil Clearance Between Idle Gear Shaft And Idle Gear Bushing
89
Replacing Idle Gear Bushing
90
Piston Pin Bore Id
90
Oil Clearance Between Piston Pin And Small End Bushing
90
Replacing Small End Bushing
91
Piston Ring Gap
91
Clearance Between Piston Ring And Groove
92
Connecting Rod Alignment
92
Crankshaft Side Clearance
93
Crankshaft Alignment
93
Oil Clearance Between Crankpin And Crankpin Bearing
94
Oil Clearance Between Crankshaft Journal And Crankshaft Bearing 1
95
Replacing Crankshaft Bearing 1
96
Oil Clearance Between Crankshaft Journal And Crankshaft Bearing 2 (Crankshaft Bearing 3)
97
Cylinder Wear
99
Correcting Cylinder
100
Lubricating System Checking/Servicing
101
Engine Oil Pressure
101
Rotor Lobe Clearance
101
Clearance Between Outer Rotor And Oil Pump Body
101
Clearance Between Rotor And Cover
102
Cooling System Checking
103
Fan Belt Tension Check
103
Radiator Check
103
Thermostat Valve Opening Temperature
103
Cooling System Disassembly And Assembly
104
Radiator Water Leakage
104
Thermostat Assembly
104
Water Pump Assembly
105
Fuel System Checking And Adjusting
106
Inection Pump Check
106
Injection Timing Check
106
Fuel Tightness Of Pump Element
107
Checking & Adjusting Injection Nozzle
108
Injection Nozzle Checking And Adjustment
108
Nozzle Injection Pressure
108
Fuel Tightness Of Delivery Valve
108
Disassembling & Assembling Injection Pump
109
Injection Pump Disassembly/Assembly
109
Nozzle Spraying Condition
109
Injection Nozzle Disassembly/Reassembly
110
Nozzle Holder Removal
110
Electrical System Checking
111
Starter Check
111
Motor Test
111
Magnet Switch Test (Pull-In, Holding Coils)
111
Starter Disassembly And Assembly
112
Glow Plug Check
112
Disassembling Motor
112
Alternator Disassembly/Reassembly
113
Pulley Removal
113
Rear End Cover Removal
113
Disassembling Magnet Switch
113
Brush Holder/Ic Regulator/Rectifier/Rear End Frame Removal
114
Retainer Plate/Bearing On Drive End Side/Bearing At Slip Ring Side
115
Starter Servicing
116
Commutator And Mica Servicing
116
Brush Wear
116
Brush Holder/Armature Coil/Field Coil Check
117
Alternator Check
118
Bearing Check
118
Armature Bearing/Overunning Clutch/Magnet Switch Check
118
Stator/Rotor/Slip Ring/Brush Wear Check
119
Rectifier/Ic Regulator Check
120
Turbo Charger System Checking
121
Turbine Side/Compressor Side/Wheel Shaft Check
121
Axial/Radial Clearance
122
Turbine/Compressor Wheel
122
Turbo Charger System Disassembling And Assembling
123
Air Cleaner And Muffler Disassembly/Reassembly
123
Oil Pipe Disassembly/Reassembly
123
Turbocharger Disassembly/Reassembly
124
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