Carrier 58DFA Installation, Start-Up, And Operating Instructions Manual

120 series downflow induced-combustion sizes 071-135

Advertisement

Installation, Start-Up, and Operating Instructions
SAFETY CONSIDERATIONS .....................................................1
Clearance From Combustible Materials...................................1
INTRODUCTION.......................................................................1-2
Dimensional Drawing ...............................................................2
LOCATION....................................................................................3
General ......................................................................................3
Location Relative To Cooling Equipment ...............................3
Hazardous Locations.................................................................3
Unconfined Space..................................................................3-4
Confined Space......................................................................4-5
SUPPLY-AIR PLENUM INSTALLATION..............................5-6
Concrete Slab ............................................................................5
Combustible Floor ..................................................................5
FILTER ARRANGEMENT...........................................................6
GAS PIPING ..................................................................................6
ELECTRICAL CONNECTIONS...............................................6-7
115-v Wiring..........................................................................6-7
24-v Wiring .............................................................................7
Accessory ..................................................................................7
VENTING ......................................................................................7
General ......................................................................................7
Sequence Of Operation .......................................................7-10
Heating Mode............................................................................8
Cooling Mode ......................................................................8-10
Continuous Blower Mode.......................................................10
Start-Up Procedures ................................................................10
Adjustments .......................................................................10-12
Check Safety Controls.......................................................12-13
Checklist ................................................................................13
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit, and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code NFPA No. 54-
1992/ANSI Z223.1-1992 (NFGC). In Canada, refer to the current
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Tab 6a 8a
Downflow Induced-Combustion Furnaces
Sizes 071-135 Series 120
Catalog No. 565-812
Printed in U.S.A.
Page
®
edition of the National Standard of Canada CAN/CGA-B149.1-
and .2-M91 Natural Gas and Propane Gas Installation Codes
(NSCNGPIC). Wear safety glasses and work gloves. Have fire
extinguisher available during start-up and adjustment procedures
and service calls.
Understand the signal word DANGER, WARNING, or CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards that could
result in personal injury or death. CAUTION is used to identify
unsafe practices which would result in minor personal injury or
product and property damage.
NOTE is used to highlight suggestions that will result in enhanced
installation, reliability, or operation.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
Table 1-Clearances From Combustible
Sides
Type B-1 Double-Wall Vent
Back
Top
Front
Type B-1 Double-Wall Vent
Vent
Type B-1 Double-Wall Vent
NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the
furnace can meet this requirement.
2. A minimum clearance of 3 in. must be provided in front of the furnace for
combustion air and proper operation.
The model 58DFA Series 120 Continuous-Pilot Furnaces are
available in sizes 71,000 through 135,000 Btuh input capacities.
Form 58DF-9SI
ama
Materials (In.)
UNIT SIZE
071
Single-Wall Vent
Single-Wall Vent
Single-Wall Vent

INTRODUCTION

Pg 1
11-93
58DFA
A PP R O VED
R
091-135
1
0
0
0
0
0
1
1
6*
6*
3
3
6
6
1
1
Replaces: 58DF-6SI

Advertisement

Table of Contents
loading

Summary of Contents for Carrier 58DFA

  • Page 1: Table Of Contents

    Follow all safety codes. In the United States, follow all safety → codes including the National Fuel Gas Code NFPA No. 54- The model 58DFA Series 120 Continuous-Pilot Furnaces are 1992/ANSI Z223.1-1992 (NFGC). In Canada, refer to the current available in sizes 71,000 through 135,000 Btuh input capacities.
  • Page 2: Dimensional Drawing

    A88324 Fig. 1—Dimensional Drawing → Table 2—Dimensions (In.) UNIT SIZE VENT CONN SHIP. WT 071-08 14-3/16 12-9/16 12-11/16 This furnace must be installed in the downflow configuration 071-12 14-3/16 12-9/16 12-11/16 ONLY. Improper installation, adjustment, alteration, service, 091-12 17-1/2 15-7/8 maintenance, or use can cause carbon monoxide poisoning, 091-16 17-1/2...
  • Page 3: Location

    Step 1—Location HAZARDOUS LOCATIONS — When the furnace is installed in a residential garage, it must be installed so that the burners and GENERAL ignition source are located at least 18 in. above the floor. The furnace should be protected from physical damage by vehicles. When a furnace is installed in public garages, airplane hangars, or Do not install furnace in a corrosive or contaminated atmo- other buildings having hazardous atmospheres, the unit must be...
  • Page 4: Unconfined Space

    110,000 Fig. 2.) 132,000 For Example: If the unconfined space is of unusually tight construction, air for 58DFA FURNACE IN- FREE AREA PER combustion and ventilation MUST come from either the outdoors PUT BTUH OPENING (SQ IN.) or spaces freely communicating with the outdoors. Combustion...
  • Page 5: Supply-Air Plenum Installation

    For Example: 58DFA FURNACE IN- FREE AREA PER ROUND PIPE (IN. FURNACE PUT BTUH OPENING (SQ IN.) DIA) 66,000 16.5 88,000 22.0 110,000 27.5 132,000 33.0 b. If combustion air is taken from the outdoors through horizontal ducts, the openings and ducts MUST have at least 1 sq in.
  • Page 6: Filter Arrangement

    Table 4—Maximum Capacity of Pipe * LENGTH OF PIPE (FT) NOMINAL IRON INTERNAL DO NOT INSTALL THE FURNACE ON ITS BACK OR PIPE SIZE (IN.) DIAMETER (IN.) SIDES; safety control operation will be adversely affected. 0.622 Never connect return-air ducts to the sides or back of the 0.824 200 170 151 furnace.
  • Page 7: 24-V Wiring

    115-VAC 115-VAC NEUTRAL LINE 115-VAC TERMINALS VOLTAGE TRANSFORMER PL-1 PR-2 PR-1 9-PIN HEATING CONNECTOR SPEED TAP TERMINAL EAC-1 24-VAC COMMON COOLING SEC-2 EAC-2 SUPPLY SPEED TAP TERMINAL 24-VAC POWER SEC-1 MAX. 1.0 AMPS 115-VAC 24-VAC FUSE 3-AMP UNCUT: 120 SEC FUSE 3-AMP ONLY CUT: 180 SEC...
  • Page 8: Heating Mode

    FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING THERMOSTAT FOUR FIELD-SUPPLIED TERMINALS WIRE FUSED DISCONNECT TWO-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE 208/230- VOLT SINGLE AUXILIARY 115-VOLT FIELD- PHASE J-BOX SUPPLIED CONTROL FUSED CONDENSING DISCONNECT UNIT...
  • Page 10: Continuous Blower Mode

    (2.) Turn adjusting screw counterclockwise to decrease supply. input. Turn screw clockwise to increase input and (1.) Verify furnace model. Table 6 can only be used for counterclockwise to decrease input. DO NOT set model 58DFA Furnaces. manifold pressure less than 3.2-in. wc or more than...
  • Page 11: Adjustments

    Table 6—Model 58DFA Orifice Size and Manifold Pressure for Correct Input Rate (Tabulated Data Based on Altitude Up to 2000 Ft and 22,000 Btuh Per Burner) SPECIFIC GRAVITY OF NATURAL GAS GAS HEAT VALUE 0.56 0.58 0.60 0.62 0.64 0.66 0.68...
  • Page 12: Check Safety Controls

    b. When thermometer readings stabilize, subtract return-air PILOT FLAME BURNER FLAME temperature from supply-air temperature to determine tem- perature rise. c. Adjust air temperature rise by adjusting blower speed. Increase blower speed to reduce temperature rise. Decrease blower speed to increase temperature rise. BURNER Disconnect the electrical power before changing the speed tap.
  • Page 13: Checklist

    e. Wait 5 minutes and then reset draft safeguard switch. THERMOSTAT SUBBASE TERMINALS WITH 4. Check pressure switch. THERMOSTAT REMOVED This control proves operation of draft inducer blower. HOOK-AROUND a. Turn off 115-v power to furnace. VOLT/AMMETER b. Remove control door and disconnect inducer motor lead wires from wire harness.
  • Page 14 Copyright 1993 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 35006c Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 565-812 Printed in U.S.A.

Table of Contents