Husqvarna PZ29D BF Operator's Manual

Husqvarna lawn mower user manual

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Operator Manual
PZ6029D / 966476701
PZ29D BF / 966554801
Please read the operator's manual carefully and make sure you
understand the instructions before using the machine.
English

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Table of Contents
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Summary of Contents for Husqvarna PZ29D BF

  • Page 1 Operator Manual PZ6029D / 966476701 PZ29D BF / 966554801 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. English...
  • Page 2 In order to implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
  • Page 3: Table Of Contents

    INTRoDUCTIoN ... 5 Driving and Transport on Public Roads ... 5 Towing ... 5 operating ... 5 Good Service ... 6 SYMBoLS AND DECALS ... 7 SAFETY ... 9 Safety Instructions ... 9 Personal Safety Equipment ... 11 Slope operation ... 11 Safe Handling of Diesel Fuel ...
  • Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
  • Page 5: Introduction

    Congratulations Thank you for purchasing a Husqvarna ride-on mower. This machine is built for superior efficiency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine’s performance.
  • Page 6: Good Service

    Good Service Husqvarna’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer.
  • Page 7: Symbols And Decals

    These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual.
  • Page 8 Read Shut off engine and operator’s remove key before Manual performing any maintenance or repair work Whole body Severing of fingers exposure to and toes thrown objects Moving sharp blades under cover syMbOls aND DeCals Keep a safe distance from the machine Do not open or remove safety...
  • Page 9: Safety

    Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE oF AMPUTATING HANDS AND FEET AND THRoWING oBJECTS.
  • Page 10 • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Always wear eye protection when operating machine. • Data indicates that operators age 60 years and above are involved in a large percentage of riding mower-related injuries.
  • Page 11: Personal Safety Equipment

    Personal Safety Equipment WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment.
  • Page 12 Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain out of the path of danger. • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
  • Page 13: Safe Handling Of Diesel Fuel

    WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. Safe Handling of Diesel Fuel To avoid personal injury or property damage, use extreme care in handling diesel fuel. Diesel fuel is extremely flammable and the vapors are explosive.
  • Page 14: General Maintenance

    General Maintenance • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris buildup.
  • Page 15 • Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery.
  • Page 16: Transport

    Transport • The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer. • Use an approved trailer to transport the machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or straps, when transporting.
  • Page 17: Rollover Protection System (Rops)

    Rollover Protection System (ROPS) The RoPS increases the basic weight of the unit by 73 lbs/33 kg. • Do not use RoPS as a lifting, attaching or anchoring point. • Do not use RoPS for wrecking or towing. • Do not exceed Max GVW: 2822 lbs/1283 kg. •...
  • Page 18: Controls

    This operator’s manual describes the Husqvarna Zero Turn Rider. The rider is fitted with a Kubota engine developing 29 horse power*. Transmission from the engine is made via belt-driven Control Locations Motion control levers Tracking knob Parking brake Fuel tank cap, left...
  • Page 19: Motion Control Levers

    Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward.
  • Page 20: Tracking Knob

    Tracking Knob If the mower is not tracking straight, check the air pressure in both rear tires. Recommended air pressure for the rear tires is 15 psi (1 bar). Tracking adjustments are made using the tracking bolt and tracking knob. The tracking bolt and tracking knob act as limiting devices for the motion control levers when in the full-forward position.
  • Page 21: Blade Switch

    Blade Switch To engage the mower deck, pull the blade switch knob out. The mower blades are disengaged when the knob is pressed down fully. Hour Meter The hour meter displays the total operating time. It will flash CHG oIL (Change oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval.
  • Page 22: Blade Switch

    Release the key to the RUN position when the engine has started. For using “accessory”, turn the key clockwise. Blade Switch To engage the mower deck, pull the blade switch knob out. The mower blades are disengaged when the knob is pressed down fully. CONTROls Ignition switch - RUN position Ignition switch - accessory...
  • Page 23: Control Module

    Control Module The control module operates and monitors multiple functions such as warning lighting, seat delay, audible buzzer, PTo interlock and start timer. Warning lights on the module include battery voltage, low oil pressure, high coolant temp and glow plugs. on initial start up, all lights will illuminate for one second and the buzzer will chirp one time.
  • Page 24: Cutting Height Pedals

    Cutting Height Pedals The cutting height pedals release the deck lift to allow setting the desired deck height. Apply pressure to the lift pedal and rotate foot to also apply pressure to the release pedal, unlocking the deck lift. For transport, push the lift pedal fully forward until the deck lift latches in the transport (highest) position.
  • Page 25: Fuses

    CONTROls Fuses Main harness fuses are located on the right hand side of the machine under the seat. They are accessed by tilting the seat forward. The right hand fuses are a 10 amp ATo/ATC fuse for accessory connections and a 20 amp ATo/ATC fuse for the ignition switch and safety interlock system The engine harness has two fuses located near the...
  • Page 26: Refueling

    Refueling IMPORTANT INFORMATION It is recommended that fuel be added to both tanks on initial start up. Read the safety instructions before refueling. The machine has two fuel tanks, one on each side just behind the seat. The capacity for each tank is 6 gallons (11.4 liters).
  • Page 27: Operation

    Read the Safety Instructions section and the following pages if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power.
  • Page 28: Roll Bar And Safety Belt

    Roll Bar and Safety Belt operate the unit with the roll bar in the raised and locked position and use the seat belt. There is no rollover protection when the roll bar is down. If it is necessary to lower roll bar, do not wear the seat belt. Raise the roll bar as soon as clearance permits.
  • Page 29: Starting The Engine

    Starting the Engine open the fuel tank valve. Sit on the seat. Raise the mower deck to the transport position by setting the lift pedals fully forward. Activate the parking brake. Disengage the mower blades by pressing the blade switch down. OPeRaTION Fuel valve in the OPEN position Set mower deck to the transport position...
  • Page 30 Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. Turn the key to the RUN position and wait for the glow plug light to go out. Press in and turn the ignition key to the START position.
  • Page 31 Set the desired engine speed with the throttle. Allow the engine to run at a moderate speed, “half throttle”, for 3-5 minutes before loading it too heavily. USE FULL THRoTTLE WHEN MoWING. WARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects or other reproductive system damage.
  • Page 32: Jumper Cables

    Weak Battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. IMPORTANT INFORMATION The mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system.
  • Page 33: Running

    Running Release the parking brake by moving the lever downward. NOTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
  • Page 34: Operating On Hills

    Make sure the work area is free from objects that could be thrown by the rotating blades. WARNING! Ensure that no one is near mower when engaging blade switch. Engage the mower deck by pulling out the blade switch. Move throttle control to full throttle. The machine’s speed and direction are continuously variable using the two steering controls.
  • Page 35: Stopping The Engine

    Stopping the Engine Move the throttle to the minimum position (tortoise symbol). If the engine has been worked hard, allow it to idle a minute in order to attain a normal operating temperature before stopping. Avoid idling the engine for longer periods. •...
  • Page 36: Mowing Tips

    Mowing Tips • observe and flag rocks and other fixed objects to avoid collisions. • Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3"...
  • Page 37: Manual Transport

    Manual Transport IMPORTANT INFORMATION Tighten the valve moderately. Do not overtighten the valve when closing. That can damage the valve seat. Pump Release Valves Pump release valves are located on the right side of each pump. They are used to release the system so the machine can be moved by hand when not running.
  • Page 38: Maintenance

    MAINTENANCE Check the parking brake Check the engine’s oil level (every refueling) Check the safety system Check for fuel and oil leakages Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower deck Start the engine and blades, listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts, belt pulleys...
  • Page 39 MAINTENANCE Check/adjust throttle cable Clean radiator debris screen Clean radiator cooling fins Check the condition of belts, belt pulleys Change gear box oil Clean around gear box Change the engine oil and filter Change anti-freeze Replace the fuel filter Replace air cleaner element Check the caster wheels (every 200 hours) Replace the oil filter cartridge Change anti-freeze...
  • Page 40: Battery

    Battery The mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •...
  • Page 41: Safety System

    Safety System This machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: The mower deck is disengaged. The steering controls are in the outer, locked neutral position. The parking brake is on.
  • Page 42: Parking Brake

    Parking Brake Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action. WARNING! Faulty adjustment result in reduced braking ability and can cause an accident.
  • Page 43: Drive Lever Adjustment

    Drive Lever Adjustment Drive levers can be adjusted up and down and side to side to suit the operator. Height Adjustment Alignment adjustments will be needed after adjusting the height. Make adjustments with the unit turned off. Remove the bolts securing the drive levers to the control assembly.
  • Page 44: Pump Neutral Adjustment

    Pump Neutral Adjustment WARNING! Neutral adjustments are made with the rear tires able to rotate. Do not wear loose clothing or jewelry and keep hands and feet away from tires. Neutral adjustments are made with the rear wheels off the ground and able to rotate, which is done with the engine running.
  • Page 45: Deck Belt

    Deck Belt Deck Belt Removal Park on a level surface. Apply park brake. Lower the deck into the lowest cutting position. Remove foot plate and belt shields. Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface.
  • Page 46: Pump Belt

    Double check belt routing to make sure it matches the routing decal, and that the belt does not have any twist. Correct if needed. Adjust belt tension by turning the eyebolt until there is approximately " -1" of threads showing outside the nut.
  • Page 47: Clutch Belt

    Clutch Belt Removal Disconnect the negative cable from the battery. Remove the rear engine guard. Remove clutch belt guard. Loosen, but do not remove, the bolt securing tensioner to the left gear box mount. Access the bolt through the back of the gear box mount. WARNING! When pressing the detent pin, the tensioner will rotate clockwise.
  • Page 48: Cutting Blades

    1. Blade 2. Blade bolt (special) 3. Cutter housing Blade attachment IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Husqvarna bolt if required. Do not use lower grade hardware than specified. 8065-028...
  • Page 49: Adjusting The Mower Deck

    Adjusting the Mower Deck Leveling Deck Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure. See Tire Pressures in Maintenance section. If tires are under or over inflated, the deck cannot be properly adjusted.
  • Page 50: Anti-Scalp Rollers

    Anti-scalp Rollers Anti-scalp rollers keep the deck in the proper position to help prevent scalping in most terrain conditions. Do not adjust the rollers to support the deck. IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. The anti-scalp rollers can be set in three positions: •...
  • Page 51: Hardware

    Hardware Check daily. Inspect the entire machine for loose or missing hardware. Cleaning Regular cleaning and washing, especially under the mower deck, will increase the machine’s life-span. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck.
  • Page 52: Lubrication

    Lubrication Schedule 12/12 Every year 1/52 Every Week 1/365 Every day Engine and Radiator Follow the engine manufacturer’s lubrication instructions. Refer to engine manufacturer’s owners Manual for information. General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil.
  • Page 53: Wheel And Deck Zerks

    Wheel and Deck Zerks Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Mount Remove dust cap to expose zerk. Lubricate with a grease gun until the grease is forced out around the top washer.
  • Page 54: Hydraulic Drive

    Hydraulic Drive Fluid and Filter Change The hydraulic drive is designed with an external filter for ease of maintenance. To ensure constant fluid quality levels and longer life, an oil filter change interval of every 500 hours is recommended. The following procedure can be performed with the pump installed in the vehicle, and the vehicle on level ground.
  • Page 55: Transmission Purging Procedures

    Transmission Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications, it is critical to purge the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.
  • Page 56: Troubleshooting Guide

    TROUbleshOOTINg gUIDe Problem Engine will not start. Starter does not turn the engine over. Engine runs rough. Engine seems weak. Machine vibrates. Cause • Blade switch is engaged. • Steering controls are not locked in the neutral position. • Parking brake is not activated. •...
  • Page 57 TROUbleshOOTINg gUIDe Problem Engine overheats. Battery not charging. Machine moves slowly, unevenly, or not at all. Mower deck not engaging. Hydraulic drive leaks oil. Uneven mowing results. Cause • Clogged debris screen or radiator fins. • Engine overloaded. • Electric fan not functioning. •...
  • Page 58: Storage

    Service When ordering spare parts, please specify the purchase year, model, type, and serial number. Always use genuine Husqvarna spare parts. An annual check-up at an authorized service workshop is a good way to ensure that the machine performs its best the following season.
  • Page 59: Wiring Diagrams

    WIRINg DIagRaM...
  • Page 60: Technical Data

    0-7 mph - 0-11.3 Km/h Internal Hydraulic 13 x 6.5 Flat Free 26 x 12-12 4 ply 15 PSI / 103 kPa / 1 bar PZ29D BF / 966554801 Kubota 1305 29 HP @ 3200 rpm Pressure w/ oil Filter No.
  • Page 61 86½" / 220 cm 50" / 127 cm 58" / 147 cm 61½" / 156 cm 73" / 185 cm 86½" / 220 cm PZ29D BF / 966554801 Suspension ogura 1345 lbs / 610 kg 86½" / 220 cm 50" / 127 cm 58"...
  • Page 62: Torque Specifications

    The torque values shown should be used as a general guideline when specific torque values are not given. Grade SAE Grade 5 ft./lbs ft./lbs ¼ ½ ¾ ** Grade 5 - Minimum commercial quality (lower quality not recommended) Grade Grade 8.8 ft./lbs ft./lbs 13.5...
  • Page 63: Conformity Certificates

    CONFORMITy CeRTIFICaTes USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual.
  • Page 64: Service Journal

    action Delivery Service Charge and connect the battery Adjust the tire pressure of all wheels to 15 PSI (1 bar) Connect the contact box to the cable for the seat’s safety switch Check hydraulic oil level Check hydraulic hoses for kinking or leaks Check neutral position Fill with fuel and open the fuel shut off valve Start the engine...
  • Page 65 action After 10 hours Change the engine oil Change the oil filter Check hydraulic oil level Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter Check neutral position Check safety system Check seat belt Check RoPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment seRVICe JOURNal...
  • Page 66 action Daily Service Clean debris from mower Check engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check/clean the radiator's fins and debris screen Check safety system Check seat belt Check RoPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Check coolant level...
  • Page 67 action 50-Hour Service Clean debris from mower Check engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check/clean the radiator fins Check safety system Check seat belt Check RoPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Clean around gear box seRVICe JOURNal...
  • Page 68 action 250-Hour Service Grease fittings (caster pivots and caster wheels) Inspect dampers Inspect frame Inspect throttle cable Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings...
  • Page 69 action 500-Hour Service Grease fittings (caster pivots and caster wheels) Inspect dampers Inspect frame Inspect throttle cable Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings...
  • Page 70 action At Least Once Each Year Clean the radiator fins Replace the air cleaner’s filter Change the engine oil Replace the engine oil filter Check/adjust the cutting height Check/adjust the parking brake Check the engine valve clearance (800 hours) seRVICe JOURNal Date, mtr reading, stamp, sign ¨...
  • Page 72 P/N 115 326227R1 02/25/10...

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Pz6029d966476701966554801

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