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KD-SC800R SERVICE MANUAL CD RECEIVER 49820 2003 KD-SC800R Area Suffix COMPACT E ------------ Continental Europe DIGITAL AUDIO EX --------------- Central Europe TABLE OF CONTENTS Important Safety Precautions ............1-2 Disassembly method .
KD-SC800R SECTION 1 Important Safety Precautions 1.1 Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
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KD-SC800R 1.2 Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
KD-SC800R SECTION 2 Disassembly method 2.1 Main body 2.1.1 Removing the front panel assembly Front panel assembly (See Fig.1) (1) Push the detach button in the lower left part of the front panel assembly and remove the front panel assembly in the direction of the arrow.
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KD-SC800R 2.1.3 Removing the heat sink (See Fig.5) (1) Remove the two screws C and one screws D on the left side of the main body. Heat sink Fig.5 2.1.4 Removing the bottom cover (See Figs.6 and 7) • Prior to performing the following procedure, remove the front Joint d panel assembly, front chassis assembly and heat sink.
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KD-SC800R 2.1.5 Removing the rear bracket (See Fig.8) Rear bracket • Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, heat sink and bottom cover. (1) Remove the three screws E, one screws F and two screws G on the back of the body.
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KD-SC800R 2.1.8 Removing the front board (See Figs.11 to 13) • Prior to performing the following procedure, remove the front panel assembly. (1) Remove the four screws K on the back side of the front panel assembly. (2) Release the ten joints g.
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KD-SC800R 2.2 CD Mechanism Assembly 2.2.1 Removing the top cover (See Figs.1 and 2) (1) Remove the two screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover backward to release the two joints a.
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KD-SC800R 2.2.2 Removing the connector board Wires (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this in- struction may cause damage of the pickup. (1) Remove the screw B fixing the connector board.
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KD-SC800R 2.2.3 Removing the DET switch (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary. DET switch Connector board Pickup Fig.6...
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KD-SC800R 2.2.4 Removing the chassis unit (See Figs.8 and 9) • Prior to performing the following procedure, remove the top Chassis unit cover and connector board. Suspension spring (L) Suspension spring (R) (1) Remove the two suspension springs (L) and (R) attaching the chassis unit to the frame.
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KD-SC800R 2.2.5 Removing the clamper assembly (See Figs.10 and 11) • Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. Clamper arm spring (2) Move the clamper assembly in the direction of the arrow to release the two joints d.
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KD-SC800R 2.2.6 Removing the loading / feed motor assembly (See Figs.12 and 13) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw C and move the loading / feed motor assembly in the direction of the arrow to remove it from the chassis rivet assembly.
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KD-SC800R 2.2.7 Removing the pickup unit Pickup unit (See Figs.14 to 18) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw D and pull out the pu. shaft holder from the pu.
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KD-SC800R 2.2.9 Removing the trigger arm Joint k (See Figs.19 and 20) • Prior to performing the following procedure, remove the top cover, connector board and clamper unit. (1) Turn the trigger arm in the direction of the arrow to release Trigger arm the joint k and pull out upward.
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KD-SC800R 2.2.11 Removing the mode sw. / select lock arm Link plate Joint t (See Figs.22 and 23) Mode sw. • Prior to performing the following procedure, remove the top plate assembly. Select lock arm (1) Bring up the mode sw. to release from the link plate (joint t) and turn in the direction of the arrow to release the joint u.
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KD-SC800R 2.2.12 Reassembling the mode sw. / select lock arm Select lock arm spring (See Figs.24 to 26) REFERENCE: Hook w Reverse the above removing procedure. Joint v (1) Reattach the select lock arm spring to the top plate and set...
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KD-SC800R 2.2.13 Removing the select arm R / link plate Joint c' Link plate Joint r (See Figs.27 and 28) Select arm R Joint b' • Prior to performing the following procedure, remove the top plate assembly. (1) Bring up the select arm R to release from the link plate...
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KD-SC800R 2.2.15 Removing the loading roller assembly (See Figs.31 to 33) Loading roller assembly • Prior to performing the following procedure, remove the Roller guide clamper assembly and top plate assembly. spring (1) Push inward the loading roller assembly on the gear side and detach it upward from the slot of the joint g' of the lock arm rivet assembly.
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KD-SC800R 2.2.16 Removing the loading gear 5, 6 and 7 (See Figs.35 and 36) Loading gear bracket • Prior to performing the following procedure, remove the top cover, chassis unit, pickup unit and top plate assembly. Loading gear 6 (1) Remove the screw K attaching the loading gear bracket.
KD-SC800R 2.2.17 Removing the gears Joint p' (See Figs.37 to 40) • Prior to performing the following procedure, remove the top Change plate cover, chassis unit, top plate assembly and pickup unit. rivet assembly • Pull out the loading gear 3. (See Fig.35.) (1) Pull out the feed gear.
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KD-SC800R 2.2.18 Removing the turn table / spindle motor Turn table (See Figs.41 and 42) • Prior to performing the following procedure, remove the top cover, connector board, chassis unit and clamper assembly. (1) Remove the two screws L attaching the spindle motor as- sembly through the slot of the turn table on top of the body.
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KD-SC800R 2.3 Finder Plate Design Model Name : KD-SC800R Factory Setting Design Name : SAPPHIRE BLUE Design Name : LEOPARD Design Name : CARBON BLACK Design Name : SILVER HAIRLINE (No.49820)1-23...
Frequency Band 6. Digital tester 87.5 MHz to 108.0 MHz 7. Tracking offset meter AM(MW) 522 kHz to 1620 kHz 8. Test Disc JVC :CTS-1000 (LW) 144 kHz to 279 kHz 9. Extension cable for check EXTSH002-22P 1 Dummy load Exclusive dummy load should be used for AM,and FM.
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KD-SC800R 3.2 Flow of functional operation unit TOC read Power ON When the laser diode correctly Set Function CD When the pickup correctly moves emits to the inner area of the disc Microprocessor $82 $81 Disc inserted Microprocessor commands commands 3.3V...
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KD-SC800R 3.2.1 Feed section Is the voltage output at Is the wiring for IC501 Is 3.3V present at IC501 IC541 pin "40" 5V or 0V? pin 27? pin "20"? Check CD 8V Check the vicinity of and 5V. IC541. Is 4V present at both...
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KD-SC800R 3.3 Maintenance of laser pickup 3.4 Replacement of laser pickup (1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens Turn off the power switch and,disconnect the with a alcohol soaked cotton swab.
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KD-SC800R 4.3 LA4743K (IC941) : Power amp. • Block diagram 2200 F 0.022 F Vcc 1/2 Vcc 3/4 IN 1 OUT 1+ 0.22 F OUT 1- PWR GND1 Protective circuit OUT 2+ IN 2 OUT 2- 0.22 F PWR GND2...
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KD-SC800R • Pin layout • Pin function Pin No. Symbol Function Pin No. Symbol Function Header of IC FLIN Front Lch input Power GND RLIN Rear Lch input Outpur(-) for front Rch ONTIME Power on time control STDBY Stand by input...
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KD-SC800R 4.4 LA6579H-X (IC681) : 4-Channel bridge driver • Pin layout & Block diagram VIN1-A VIN1 VIN1_SW [H]: OP-AMP_A [L]: OP-AMP_B VIN1+A VIN1-B VCCP1 VIN1+B Signal system S-GND power supply VIN1-SW All outputs ON/OFF H : ON VO2+ MUTE MUTE...
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KD-SC800R • Pin function Pin No. Symbol Function VIN1-A CH1 input AMP_inverted input VIN1+A CH1 input AMP_non-inverted input VCCP1 CH1 and CH2 power stage power supply VO1+ Output pin(+)for channel 1 VO1- CH1 output pin (-) for channel 1 VO2+...
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KD-SC800R 4.6 NJM4565M-WE (IC581) : CD L.P.F. A OUTPUT B OUTPUT A INPUT A INPUT B INPUT B INPUT 4.7 RPM6938-SV4 (IC602) : Remote control receiver • Pin diagram • Block diagram Comp Rout Detector conversion trimming circuit magnetic shield...
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KD-SC800R 4.8 SAA6579T-X (IC71):RDS detecter • Pin layout QUAL DATA Vref OSCO OSCI TEST SCOUT MODE • Block diagram ANTI- 57 kHz OSCILLATOR QUALITY BIT RECONSTRUCTION ALIASING BAND PASS GENERATOR FILTER FILTER (8th ORDER) DIVIDER COSTAS LOOP BIPHASE CLOCKED DIFFERENTIAL...
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KD-SC800R TEA6320T-X (IC161) : E.volume • Pin layout OUTRR OUTLR OUTRF OUTLF Vref MUTE CD-CH TAPE TUNER • Block diagram VOLUME 2 MUTE 0 to 55 dB FUNCTION BALANCE ZERO CROSS FENDER REAR POWER DETECTOR SUPPLY VOLUME 1 BASS TREBLE...
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KD-SC800R • Pin function Pin No. Symbol Function 3.3V power supply pin Main-beam amp input pin Main-beam amp input pin Sub-beam amp input pin Sub-beam amp input pin Monitor photo diode amp input pin Laser diode amp output pin APC circuit ON/OFF control signal, laser diode (LDO) control signal input or bottom/peak detection frequency change pin.
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KD-SC800R 4.11 TC94A14FA (IC621) : DSP & DAC • Terminal layout & block daiagram Clock generator 1-bit Servo control Digital equalizer Address automatic circuit adjustment circuit Data CLV servo slicer 16 k Synchronous guarantee decoder Audio out Digital circuit output...
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KD-SC800R Symbol I/O Descroption TMAX O TMAX detection result output pin. TMAX Detection Result TMAX Output Longer than fixed period "PV " Within fixed period "HiZ" Shorter than fixed period "AV " LPFN I Inverted input pin for PLL LPF amp.
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KD-SC800R 4.12 TC94A20F-011 (IC401) : CD-ROM decoder + MP3 decoder with DAC and SRAM • Pin layout • Block diagram Switch General Timing inputbport generator 1-42 (No.49820)
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KD-SC800R • Pin functions Pin No Symbol Functions /RESET Hard reset input H:normal L:reset MiMD Micon I/F mode select input /MiCS Micon I/F chip select input /MiLP Micon I/F latch palus input MiDio I/O Micon I/F data input/output /MiCK Micon I/F clock input...
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KD-SC800R 4.13 UPD178078GF-598 (IC701) : CPU • Pin Layout • Pin function Pin No. Symbol Function STEARING REMOTE ROMOTE CONNECTER 2 to 8 NO USE VOL-DA I/O VOL IC VOL-CLK VOL IC NO USE LCD-DA LCD DRIVER LCD-CLK LCD DRIVER...
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KD-SC800R Pin No. Symbol Function AM E.OUT AM LPF FM E,OUT FM LPF IC(VPP) P.D. RESET RESET CIR CD MECHA SW REMOCON REMOCON INPUT NO USE OUTPUT L TEL MUTING TEL MUTING INPUT POWER POWER CONT CD-ON CD POWER CONT.
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KD-SC800R VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY MOBILE ENTERTAINMENT CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.49820) Printed in Japan 200304WPC...
KD-SC800R SCHEMATIC DIAGRAMS CD RECEIVER KD-SC800R CD-ROM No.SML200304 Area Suffix E ----------- Continental Europe EX --------------- Central Europe Contents Block diagram Standard schematic diagrams Printed circuit boards 2-5 to 7 No.49820SCH COPYRIGHT 2003 VICTOR COMPANY OF JAPAN, LTD. 2003/04...
KD-SC800R Safety precaution Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an...
KD-SC800R Block diagram L-CH FM/AM J301 R-CH REAR L TUNER LINE OUT REAR R SW1,SW2,PSW FMEO FRONT L AMEO FRONT R LM,MSW FM/AM IC71 CDON DMO,FMO SPINDLE+ IC301 IC161 CD-RW IC521 MONO TRO,FOO FEED+ DETECTER SPINDLE- OUTLF POWER BUS0 to BUS3 E.VOL...
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KD-SC800R VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY 10-1,1Chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.49820SCH) 2003/04...
KD-SC800R PARTS LIST [ KD-SC800R ] * All printed circuit boards and its assemblies are not available as service parts. Area suffix E------------ Continental Europe EX --------------- Central Europe - Contents - Exploded view of general assembly and parts list (Block No.M1) CD mechanism assembly and parts list (Block No.MB)
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KD-SC800R Exploded view of general assembly and parts list Block No.
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KD-SC800R General assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local ------------ CD MECHA GE10043-210A TOP CHASSIS GE30568-006A HEAT SINK GE30393-002A BOTTOM COVER FSMA3005-001 INSULATOR QYSDST2604Z SCREW 2.6mm x 4mm(x3) FSKZ4005-001 SCREW (x2) QYSDST2604Z SCREW 2.6mm x 4mm(x3)
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KD-SC800R CD mechanism assembly and parts list Block No. Grease TNG-87 GP-501MK TN-2001-1011 CFD-005Z GP-501A...
KD-SC800R CD mechanism Block No. [M][B][M][M] Symbol No. Part No. Part Name Description Local 30320101T FRAME 30320102T TOP COVER 30320115T DANPER F 30320116T DANPER R 303205505T CHASSIS RIVET 303205503T CHANGE P. RVT A 303205301T CLAMPER ASS'Y 303205304T SPINDLE MOTOR A...
KD-SC800R Electrical parts list Main board Block No. [0][1][0][0] Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local D715 LNJ308G81/1-3/X LED D716 UDZS6.2B-X Z DIODE IC71 SAA6579T-X D717 UDZS6.2B-X Z DIODE...
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KD-SC800R Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local C244 QEKJ1HM-105Z E CAPACITOR 1uF 50V M C564 NCB31EK-473X C CAPACITOR 0.047uF 25V K C301 QEKJ1CM-106Z E CAPACITOR 10uF 16V M...
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KD-SC800R Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R527 NRSA63J-101X MG RESISTOR 100Ω 1/16W J NRSA63J-473X MG RESISTOR 47kΩ 1/16W J R528 NRSA63J-101X MG RESISTOR 100Ω...
KD-SC800R Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local R753 NRSA63J-473X MG RESISTOR 47kΩ 1/16W J D615 SML-310VT/JK/-X LED R755 NRS181J-181X MG RESISTOR 180Ω 1/8W J D616 SML-310VT/JK/-X LED R757...
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KD-SC800R Symbol No. Part No. Part Name Description Local R695 NRSA02J-681X MG RESISTOR 680Ω 1/10W J R696 NRSA02J-681X MG RESISTOR 680Ω 1/10W J R697 NRSA02J-820X MG RESISTOR 82Ω 1/10W J R698 NRSA02J-100X MG RESISTOR 10Ω 1/10W J CN601 NNZ0087-001...
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KD-SC800R Packing materials and accessories parts list Block No. Block No. KIT: 3-12...
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KD-SC800R Packing Accessories Block No. [M][3][M][M] Block No. [M][5][M][M] Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local FSPG4002-001 POLY BAG (x2) GET0146-001A INST BOOK ENG GER FRE DUT QPA00801205 POLY BAG...