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CAUTION: Wear work gloves when handling wire brushes and wheels. They can become sharp.
CAUTION: Wheel or brush must not touch guard when mounted or while in use. Undetectable damage could occur to
the accessory, causing wires to fragment from accessory wheel or cup.
Mounting Wire Cup Brushes and Wire Wheels
CAUTION: Turn off tool and remove battery before making any adjustments or removing or installing attachments
or accessories.
1. Thread the wheel on the spindle by hand.
2. Depress spindle lock button and use a wrench on the hub of the wire wheel or brush to tighten the wheel.
3. To remove the wheel, reverse the above procedure.
CAUTION: Failure to properly seat the wheel hub before turning the tool on may result in damage to tool or wheel.
Using Wire Cup Brushes and Wire Wheels
Wire wheels and brushes can be used for removing rust, scale and paint, and for smoothing irregular surfaces.
NOTE: The same precautions should be taken when wire brushing paint as when sanding paint (see page 3).
1. Allow the tool to reach full speed before touching the tool to the work surface.
2. Apply minimum pressure to work surface, allowing the tool to operate at high speed. Material removal rate is great-
est when the tool operates at high speed.
3. Maintain a 5˚ to 10˚ angle between the tool and work surface for wire cup brushes.
4. Maintain contact between the edge of the wheel and the work surface with wire wheels.
5. Continuously move the tool in a forward and back motion to avoid creating gouges in the
work surface. Allowing the tool to rest on the work surface without moving, or moving the
tool in a circular motion causes burning and swirling marks on the work surface.
6. Remove the tool from the work surface before turning the tool off. Allow the tool to stop
rotating before setting it down.
CAUTION: Use extra care when working over an edge, as a sudden sharp movement of grinder may be experienced.
Mounting and Using Cutting (Type 1) Wheels
Cutting wheels include diamond wheels and abrasive discs. Abrasive cutting wheels for metal and concrete use are
available. Diamond blades for concrete cutting can also be used.
WARNING: A closed, 2-sided cutting wheel guard is included with this tool and is required when using cutting wheels.
Failure to use proper flange and guard can result in injury resulting from wheel breakage and wheel contact. See page 3
for more information.
Mounting Closed (Type 1) guard
CAUTION: Turn off tool and remove battery before making any adjustments or removing or installing attachments or
accessories.
1. Open the guard latch (J), and align the arrow on the guard (K) with the arrow on the hub (L). This will align the
lugs with slots on the gear case cover. Position the guard facing backward.
J
L
K
2. Push the guard down until the guard lug engages and rotates freely in the groove on the gear case hub.
3. Rotate guard (I) into desired working position. The guard body should be positioned between the spindle and the
operator to provide maximum operator protection.
4. Close the guard latch to secure the guard on the gear case cover. You should be unable to rotate the guard by hand
when the latch is in closed position. Do not operate grinder with a loose guard or clamp lever in open position.
5. To remove the guard, open the guard latch, rotate the guard so that the arrows are aligned and pull up on the
guard.
NOTE: The guard is pre-adjusted to the diameter of the gear case hub at the factory. If, after a period of time, the guard becomes
loose, tighten the adjusting screw (M) with the clamp lever in the closed position with guard installed on the tool.
CAUTION: Do not tighten adjusting screw with clamp lever in open position. Undetectable damage to guard or mount-
ing hub may result.
Mounting Cutting Wheels
CAUTION: Turn off tool and remove battery before making any adjustments or removing or installing attachments
or accessories.
CAUTION: Matching diameter threaded backing flange and clamp nut (included with tool) must be used for cutting
wheels.
1. Place the unthreaded backing flange on spindle with the raised section (pilot) facing up. The raised section (pilot)
on the backing flange will be against the wheel when the wheel is installed.
2. Place the wheel on the backing flange, centering the wheel on the raised section (pilot).
3. Install the threaded clamp nut with the raised section (pilot) facing away from the wheel.
4. Depress the spindle lock button and tighten clamp nut with a wrench.
5. To remove the wheel, grasp and turn while depressing the spindle lock button.
Battery
Output
Nominal
Cat. Number
Voltage
DW0242
24
DE0240-XJ
24
DW0240
24
DW9096
18
DE9095-XJ
18
DE9091-XJ
14.4
DW9091
14.4
DE9074-XJ
12
DW9072
12
DE9071-XJ
12
DW9071
12
DW9050
12
DW9063
9.6
DW9062
9.6
DW9061
9.6
DW9048
9.6
DW9057
7.2
DW9046
7.2
M
I
Amp Hour
97014
98014
DW9106
DW9107
2.0
X
X
X
X
2.0
X
X
X
X
1.7
X
X
X
X
2.4
X
X
X
X
2.0
X
X
X
X
2.0
45
45
45
45
1.7
45
45
45
45
1.25
45
45
45
30
1.2
45
45
45
30
2.0
60
60
60
45
1.7
60
60
60
45
1.3
40
40
40
X
1.25
45
45
45
30
1.3
45
45
45
30
1.7
60
60
60
45
1.3
40
40
40
X
1.25
45
45
45
30
1.3
40
40
40
X
X Indicates that the battery pack is not compatible with that specific charger.
All charge times are approximate. Actual charge time may vary.
Read the instruction manual for more specific information.
The battery voltage is nominal, it can measure above or below depending on the state of charge.
Using Cutting Wheels
WARNING: Do not use edge grinding/cutting wheels for surface grinding applications because these wheels are not
designed for side pressures encountered with surface grinding. Wheel breakage and injury may result.
1. Allow tool to reach full speed before touching tool to work surface.
2. Apply minimum pressure to work surface, allowing tool to operate at high speed. Cutting rate is greatest when the
tool operates at high speed.
3. Once a cut is begun and a notch is established in the workpiece, do not change the angle of the cut. Changing the
angle will cause the wheel to bend and may cause wheel breakage.
4. Remove the tool from work surface before turning tool off. Allow the tool to stop rotating before setting it down.
MAINTENANCE
Cleaning
WARNING: Blow dust and grit out of the motor housing regularly using clean, dry compressed air. Dust and grit con-
taining metal particles often accumulate on interior surfaces and could create a fire hazard if not frequently cleaned out.
ALWAYS WEAR SAFETY GLASSES.
CAUTION: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. Use a clean, dry
cloth only.
Lubrication
D
WALT tools are properly lubricated at the factory and are ready for use.
E
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustments should be performed by authorized
5˚-10˚
service centers or other qualified service personnel. Always use identical replacement parts.
ACCESSORIES
Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service
center. If you need assistance in locating any accessory for your tool, contact: D
Joppa Road, Baltimore, MD 21286.
CAUTION: The use of any other accessory not recommended for use with this tool could be hazardous.
Guarantee
Applicable to hand help Power Tools, Lasers and Nailers.
Three Year Limited Warranty
D
WALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of
E
purchase. Please return the complete unit, transportation prepaid, to any D
vice station.
For warranty repair information, call 1800 654 155.
This warranty does not apply to
• Accessories
• Damage caused where repairs have been made or attempted by others.
• Damage due to misuse, neglect, wear and tear, alteration or modification.
This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer
Guarantee Act 1993 (New Zealand only), Trade Practices Act 1974 and State Legislation (Australia only).
In addition to the warranty, D
D
WALT will also maintain the tool for free at any time during the first year of purchase. This includes labour, parts and
E
lubrication required to restore the product to sound mechanical and/or electrical condition. Normal wear parts are not
covered in this service. Carbon brushes worn more then 50% will be replaced.
NOTE: 3 Year Warranty is not applicable to items deemed as consumables. Radial arm saws are covered by a one (1)
year warranty only. D
development products.
If you are dissatisfied with any D
chase with your sales receipt within 30 days for a replacement unit or a full refund.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1800-654-155 for
a free replacement.
D
WALT Battery and Charger Systems
E
Chargers/Charge Time
240 Volts
DW9108
DW9115
DW9116
DW9117
DW9118
X
X
X
X
X
X
X
X
X
X
X
X
60
X
60
20
60
X
60
20
45
15
45
15
45
15
45
15
30
15
30
12
30
15
30
12
45
15
45
15
45
15
45
15
X
15
X
X
30
15
30
12
30
15
30
12
45
15
45
15
X
15
X
X
30
15
30
12
X
15
X
X
WALT tools are covered by our:
E
FREE ONE YEAR SERVICE CONTRACT
WALT Reserves the right to review its warranty policy prior to launch of any new business
E
30 DAY NO SATISFACTION GUARANTEE
WALT power tool, laser or nailer, for any reason, simply return it to the point of pur-
E
DE9116
DE9118
DW911
DC011
DW0245
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
60
X
60
60
X
60
X
60
60
90
45
90
45
45
90
45
90
45
45
60
30
60
30
30
60
30
60
30
30
90
45
90
45
45
90
45
90
45
45
X
X
X
X
X
60
30
60
30
30
90
30
60
30
30
X
45
90
45
45
X
X
X
X
X
60
30
60
30
30
X
X
X
X
X
WALT Industrial Tool Co., 701 East
E
WALT Service Centre, or any authorised ser-
E
12 Volts
DE2046
DW9109
60
60
X
60
60
X
60
60
60
X
X
60
X
X
60
X
X
45
X
X
45
X
X
30
X
X
30
X
X
45
X
X
45
X
X
X
X
X
30
X
X
30
X
X
45
X
X
X
X
X
30
X
X
X
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