Acer P1165E Service Manual
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Acer P1165E &
P5260E

Service Manual

FORWORD
For your convenience, all service parts, identified in this manual are available through Acer's normal distribution
channels.
In addition to service part number, the generic description has been given, where possible, to allow your service
technicians to substitute equivalent components which might be available from other sources.
All orders for service parts will be honored. However, on instance where generic components are considered to be
available from several common sources, as would be the case with an industry standard fuse, resistor, or
semiconductor, it may be more economical and expeditious to purchase the part locally.
100% Recycled Paper
Date: 2007/10/05
P1165E&P5260E

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Summary of Contents for Acer P1165E

  • Page 1: Service Manual

    P5260E Service Manual FORWORD For your convenience, all service parts, identified in this manual are available through Acer’s normal distribution channels. In addition to service part number, the generic description has been given, where possible, to allow your service technicians to substitute equivalent components which might be available from other sources.
  • Page 2 Update History 2007/10/05 First edition completed P1165E&P5260E...
  • Page 3 P1165E&P5260E...
  • Page 4 Alert you any damage that might result form doing or not Warning doing specific actions. Give precautionary measures to avoid possible hardware Caution or software problems. Remind you doing specific actions relevant to the Important accomplishment of procedures. P1165E&P5260E...
  • Page 5: Table Of Contents

    Technical Specification ......................1 Lamp Specification......................2 1.2.1 Lamp for P1165E.........................2 1.2.2 Lamp for P2560E ........................3 P1165E/P5260E System Block Diagram ................5 Firmware Upgraded Flow...................... 6 Setup Tool/Equipment ......................7 Upgrading Procedure ......................7 Machine Disassembly and Replacement ................11 Tools ............................11 Disassembly Procedure ....................12 Disassembly Lamp Module .....................17...
  • Page 6: System Introduction

    1 System Introduction 1.1 Technical Specification P1165E P5260E Display Type 0.5 DMD/ 12 ˚/ LVDS Resolution(Pixels) SVGA(800*600) XGA (1024 *768) Lens Manual Zoom (1.17X) F=2.5~2.74 f=22~25.5mm Screen Size 34 – 307 inches Contrast Ratio 2000:1 2000:1 Uniformity > 54% Lamp Osram E20.6N, 200W...
  • Page 7: Lamp Specification

    1.2 Lamp Specification P1165E 1.2.1 Lamp for Product Type: Short arc mercury lamp with reflector. Initial Characteristics P1165E&P5260E...
  • Page 8: Lamp For P2560E

    1.2.2 Lamp for P5260E Product Type: Short arc mercury lamp with reflector. Initial Characteristics Note: More information about lamp replacement procedure, resetting lamp timer and lamp part number, please check the page 18. P1165E&P5260E...
  • Page 9 Use the lead below 200 C to prevent a deterioration of cladding clad of the fluorocarbon resin. ♦ The lead wire insulation clad shouldn’t touch the reflector. ♦ Exchange the lamp that has already passed the life time immediately. P1165E&P5260E...
  • Page 10: P1165E/P5260E System Block Diagram

    1.3 P1165E & P5260E System Block Diagram P1165E&P5260E...
  • Page 11: Firmware Upgraded Flow

    Please check the firmware and composer version before any firmware upgrade procedures. During firmware download period, please do not shut down PC or projector, this will cause flash memory’s damage. And need to return the unit to manufacturer for flash memory recovery. P1165E&P5260E...
  • Page 14 10. Press Menu and Power buttons constantly and then give power supply (switch power on). Power LED and Lamp LED will become amber. That indicates the projector is in the download mode. At this moment, you can release these two buttons. 11. Click [Start Download]. When the dialog box is displayed, click [Yes]. P1165E&P5260E...
  • Page 15 12. Wait for the Completion of Burning and then remove Power Cord and Burning Cord Note: In case, the device manager can’t recognize the DDP2230 as blow, please disable this device. This will not affect upgrade procedure. P1165E&P5260E...
  • Page 16: Machine Disassembly And Replacement

    3 Machine Disassembly and Replacement 3.1 Tools Item Photo Long Nose Nipper Hex Sleeves 5mm Screw Bit(+):107 Screw Bit(+):101 Screw Bit(+):102 Anti-static wrist strap Anti-static wrist gloves P1165E&P5260E...
  • Page 17: Disassembly Procedure

    ♦ When you replace the projector lamp, never touch the new lamp with your bare hands. The invisible residue left by the oil on your hands may shorten the lamp life. Use lint-free gloves or finger cots are recommended. P1165E&P5260E...
  • Page 18 Bottom cover assembly How to open the lamp cover? Refer to 3.3 Disassembly Lamp Module. S1*6 3. When taking off the top cover, take care of the flex wire. Disconnect the wire first (as the photo showing). P1165E&P5260E...
  • Page 19 Pull the front cover up to disassemble it (as photo Front cover showing).Then loosen the screws of the I/O board on back cover as shown. Note: there are 8ea screws for P5260E but 6ea for P1166, because of one more VGA connector. P1165E&P5260E...
  • Page 20 As photo showing, loosen the screws (3ea for the metal S4*1 dome and 1ea for the ground wire), then take off the module. Ballast Note: the metal has a hook for tightening the module, be careful when taking it off. P1165E&P5260E...
  • Page 21 Disconnect the connectors of FAN1 the fans, then pull off the fans as the direction as the photo FAN2 showing. Disconnect the wires then pull the power module out. Note: there is no screw for the Power module module. P1165E&P5260E...
  • Page 22 Step Figure Description Remove the screws as S2*3 showing and take off the optical engine. Loosen the screws and take S2*3 off the lamp house. Speaker Take off the speaker. Lamp House P1165E&P5260E...
  • Page 23: Disassembly Lamp Module

    Open the lamp cover as the photo showing (Push the switch on “OPEN” to unlock the lamp cover, then push the lamp cover as the direction the arrow showing. Uncover the lamp cover then you open the cover.) Loosen the two screws of lamp module P1165E&P5260E...
  • Page 24 Reset the lamp timer. Press MENU, go to Setup > Advanced setup > Reset lamp hours, and press MENU. Note: Turn on the projector. If the lamp does not turn on after the warm-up period, please reinstall the lamp. P1165E&P5260E...
  • Page 25: Disassembly The Main Board And Dmd Board

    Note: Remember the assembling direction of the heat sink. It will help you when you assemble the main board again. Take the main board off. Take off the DMD aperture. Note: Take attention to the shape of DMD apeture holes P1165E&P5260E...
  • Page 26 Take off the DMD. Warning: If there is exactly need to disassemble the main board or DMD, doing this in a workshop with a higher air grade than 1000 is strongly suggested. P1165E&P5260E...
  • Page 27: Troubleshooting And Verifying The Repair

    A failure symptom is rarely caused by more than one module, so you will not usually need to replace more than one to correct a particular failure. Whatever main board, ballast, IR board, power board, lamp module or optical engine are all suitable to check by swapping modules. P1165E&P5260E...
  • Page 28 Power output Replace fuse Replace power Replace main board board How to check the power board? Fuse 380V - check the 380v output on connector 3 (see ballast board page 35) - check the fuse on the power board P1165E&P5260E...
  • Page 29 Check Power board Power board I/O Board Board 380V output Replace Check Ballast Check Replace Main Ballast Main board Board Replace Check I/O Board I/O Board Replace Check Main Main board board Check CW Replace Rotation while Optical Engine Power on P1165E&P5260E...
  • Page 30: Video Signal Troubleshooting

    Source Replace Replace Check Check Cable Cable Cable Cable Replace Replace I/O Check monitor Check Mainboard Board without signal I/O Board Replace I/O Check Check Replace Optical Board I/O Board Optical Engine Engine Replace Check Optical Engine Optical Engine P1165E&P5260E...
  • Page 31 Wheel Index signal setting Replace I/O Replace I/O Check Check I/O board Board board I/O Board Replace Check Replace Check Main board Main Board Main board Main Board Check Replace Optical Optical Engine Check Replace Engine Optical Engine Optical Engine P1165E&P5260E...
  • Page 32 Keypad and FPC Battery Keypad and FPC Battery Level Replace Replace Check Check Remote Control I/O board Remote Control I/O Board Replace Check Replace Check Main board Main board Replace Check I/O Board I/O board Replace Check Main board Main board P1165E&P5260E...
  • Page 33: Verifying The Repair

    2. Connect projector USB to PC. Press remote controller page up/down to scroll presentation file up and down (ex Microsoft office series) I/O port Audio input Test Equipment Connect audio input to audio output of DVD player Signal format 480i P1165E&P5260E...
  • Page 34 Mechanical motion of rotating Zoom ring to the end of right and left by Zoom ring hand should be free from getting stuck. The feeling of rotating Focus ring to the end of right and left by hand Focus ring should free from seizing P1165E&P5260E...
  • Page 35 -- For each RGB 256 levels, Noise or color deviation in R, G, and B single level respectively are acceptable. 16 gray level --16 level of gray level color should be distinguishable --When Gamma selected to “RGB” Not distinguishable of 2 brightest levels /2 darkest levels are acceptable. P1165E&P5260E...
  • Page 36 Standard Pattern generator (Ex. Quantum data)&DVD player Signal format 480i Criteria No apparent color deviation on the projected image Video Video I/O port Test Equipment Standard Pattern generator (Ex. Quantum data)&DVD player No apparent color deviation on the projected image Criteria P1165E&P5260E...
  • Page 37 2. Cover rear sensor and operate remote controller to test front sensor (6) Brightness measurements Test items Brightness measurements Chroma automatic system (The alternative is CL-200) Test Equipment Test method Measure 9 points Criteria Marketing spec 20% off P1165E&P5260E...
  • Page 38 1. Clamp the metal shell of VGA connector 2. Plug the power cord to socket Test criteria GND 30A 3sec 100mΩ DCW 2506V 1sec 250uA Single Step OFF (8) Cosmetic standard for repaired projector Follow cosmetic standard of repair center. P1165E&P5260E...
  • Page 39: Connector Information

    5.1 Main Board NO5 NO6 Connector Description No 1 Connect to I/O board No 2 Power supply No 3 Ballast control No 4 Fan2 No 5 Fan1 No 6 Fan3 No 7 C/W sensor No 8 Color wheel control P1165E&P5260E...
  • Page 40: Ballast Board

    Ballast Board BALLAST FOR P1165E Control board interface of ballast (CJ2) P1165E&P5260E...
  • Page 41 BALLAST FOR P5260E Control board interface of ballast (CJ2) P1165E&P5260E...
  • Page 42: Power Board

    No 1 Connector Description No 1 Connect to main board No 2 Safety switch No 3 Power supply for ballast No 4 Thermal sensor Connector to main board details Signal Signal +12.25V +12.25V +12.25V +12.25V +12.25V PFC - ON +12.25V P1165E&P5260E...
  • Page 43: I/O Board

    I/O board connector No 10 Front IR board No 11 Keypad connector No 12 Speaker Notes: There is one more VGA connector for Model P5260E than Model P1165E, and also a HDMI connector. The description just takes Model P1165E as example. P1165E&P5260E...
  • Page 44: Fru (Field Replaceable Unit) List

    FRUs in the projector. When working on the projector, use appropriate anti-static precautions such as anti-static mats, wrist straps and grounded work surfaces. Failure to do this can destroy static-sensitive components and make the product inoperable. P1165E&P5260E...
  • Page 45: Mechanical Drawing

    6.1 Mechanical Drawing Keypad Lens cap Focus cover Front cover FIR cover Lamp cover Fan for lamp Front foot assembly P1165E&P5260E...
  • Page 46 Lamp module assembly P1165E&P5260E...
  • Page 47 Engine body assembly P1165E&P5260E...
  • Page 48: Accessory

    6.2 Accessory Key No. Description P1165E P5260E P0K00-RC01 ACER_REMOTE CONTROL_APD-X510_W/B_AAA2PCS 6.3 Board/Module Key No. Description P1165E P5260E P0L47-6100 IO_DIP_PCB_ASY_APD-S520_ROHS P0K47-6100 IO_DIP_PCB_ASY_APD-X510_ROHS P0L43-1013 BALLAST-ASM_APD-S520_ROHS P0K43-1013 BALLAST-ASM_APD-X510_ROHS P0K43-1018 LITEON-POWER-ASM_APD-X510_ROHS P0K43-1017 KEY-PAD-ASY_APD-X510_ROHS P0K47-5100 FIR SENSOR_DIP_PCB_ASY_APD-X510_ROHS P0F47-5000 CW SENSOR_SMT_PCB_ASY_PD-S550_ROHS 6.4 Case/Cover/Bracket Assembly Key No.
  • Page 49: Optical Device

    6.6 Optical Device Key No. Description P1165E P5260E P0L43-1002 OPTICAL ENGINE_APD-S520 P0K43-1002 OPTICAL ENGINE_APD-X510 P0L43-1005 LAMP MODULE_APD-S520_ROHS P0K43-1005 LAMP MODULE_APD-X510_ROHS P0F36-7010-00 DMD-0.55 X-TYPE_PD-S550_ROHS P0G36-7010-00 DMD-0.55XGA X-TYPE_PD-X550_ROHS P0K43-1006 COLORWHEEL MODULE_APD-X510_ROHS 6.7 Miscellaneous Key No. Description P1165E P5260E J2413-0024-03 SPEAKER_P28KC04-9-7JS5_VECO_ROHS 6.8 Wire Key No.
  • Page 50: Appendix : Service Mode

    Keep 2~3 seconds then release 2 button. Press “MENU” button to enter the service mode. 3. “Factory Lamp Hours” is lamp hour record. Press “Down” button to choose “Factory Lamp Reset” then press the “Right” button to reset the lamp hours. P1165E&P5260E...

This manual is also suitable for:

P5260e

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