Operator Care And Maintenance; Engine Care; Generator Care - Advance Power AP3000 Operating And Maintenance Instructions Manual

Advance power portable generators - installation, operation, and maintenance instructions
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BASIC OPERATION
outdoors to a flat dry location such as a driveway or
sidewalk.
Many homes today are wired for at least 60 to 100 Amp
entrance service, much greater than the capacity of these
portable generators. Do not attempt to power an entire
home with this portable generator. This generator set is
suitable for powering individual appliances or emergency
lighting.

ENGINE CARE

If major engine service or repair is required contact an
authorized engine service center. The manufacturer of
these engines has established an excellent world-wide
engine service organization. Engine service is very likely
available from a nearby authorized dealer or distributor.
Check the yellow pages of your local telephone directory
under "Engines-Gasoline" for the closest engine repair
center or ask the dealer from whom you purchased the
power plant.
1. Change the oil after the first five hours of operation and
every 50 hours thereafter under normal operating
conditions. Change engine oil every 25 hours of operation
if the engine is operated under heavy load, or in high
ambient temperatures.
a. Remove oil drain plug at base of the engine
and drain the oil with the engine warm.
b. Replace oil drain plug.
c. Remove oil filler plug and refill with new oil.
Refer to the table in the engine manual for the
proper grade of oil based on your operating
temperature.
d. Replace filler plug.
2. Checking the Oil Level: The oil level must always be
checked before the engine is started. Take care to remove
any dirt or debris from around the oil fill plug before
removing. Be sure the oil level is maintained. FILL TO
POINT OF OVERFLOWING or on units with the extended oil
fill to the "FULL" mark on the dipstick.
3. Cartridge Air Cleaner - Remove and clean cartridge
yearly or after every 25 hours, whichever occurs first.
Service more often if necessary. Clean by tapping gently on
flat surface. If very dirty, replace the cartridge using only
original equipment parts available at any engine service
center.
Do not use petroleum solvents, such as kerosene, to
attempt to clean the cartridge. They may cause
deterioration of the cartridge. DO NOT OIL CARTRIDGE,
DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
4. Dual Element Air Cleaner - Clean and re-oil foam pre-
cleaner at three month intervals or every 25 hours,
whichever occurs first. Service more often under dusty
conditions.
a. Remove knob and cover.
b. Remove foam pre-cleaner by sliding it off
the paper cartridge.
60708-029
c. Wash foam pre-cleaner in kerosene or
liquid detergent and water
d. Wrap foam pre-cleaner in cloth and
squeeze dry.
e. Saturate foam pre-cleaner in engine oil.
Squeeze to remove excess oil.
f. Install foam pre-cleaner over paper
cartridge. Reassemble cover and screw down
tight.
Replace the cartridge included with Dual Element Air
Cleaner yearly or every 100 hours. Service more often if
necessary.
5. Spark Plug - Clean and reset gap at .030" every 100
hours of operation. Do not blast clean spark plug. Clean
by scraping or wire brushing and washing with a
commercial solvent. Poor spark will occur if terminal does
not fit firmly on spark plug. If this happens reform the
terminal to fit firmly on spark plug tip.

GENERATOR CARE

Proper care and maintenance of the generator is necessary
to insure a long trouble free life.
1. Exercising The Generator - The generator should be
operated every three to four weeks. It should be operated
for a period of time sufficient to warm the unit up and to dry
out any moisture that has accumulated in the windings. If
left, this moisture can cause corrosion in the winding.
Frequent operation of the engine generator set will also
insure that the set is operating properly should it be
needed in an emergency.
2. Generator Maintenance - Any major generator service
including the installation or replacement of parts should
be performed only by a qualified electrical service
technician. USE ONLY FACTORY APPROVED REPAIR
PARTS.
a. Bearing - The bearing used in these
generators is a heavy duty double sealed ball
bearing. They require no maintenance or
lubrication.
b. Receptacles - Quality receptacles have
been utilized. If a receptacle should become
cracked or otherwise damaged, replace it.
Using damaged or cracked receptacles can be
both dangerous to the operator and
destructive to
CLEANING
Remove dirt and debris with a cloth or brush. DO NOT use
high pressure spray to clean either the engine or the
generator. This high pressure spray could contaminate
the fuel system and the generator components.
Page 7
the equipment.
ADVANCE POWER SERIES

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Ap4500Ap5000h

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