PowerBoss Armadillo SW/9XR User Manual
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PowerBoss Armadillo SW/9XR User Manual

Powerboss armadillo sweeper user manual
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USER MANUAL
®
ARMADILLO
SWEEPER
SW/9XR / SW/9XV
PowerBoss, Inc.
A Member Of The Hako Group
PB# 4100033
Rev. 01A08

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  • Page 1 USER MANUAL ® ARMADILLO SWEEPER SW/9XR / SW/9XV PowerBoss, Inc. A Member Of The Hako Group PB# 4100033 Rev. 01A08...
  • Page 2 All information contained in this manual is current at the time of printing. However, due to con- stant updates and improvements, we reserve the right to make changes at any time without notice. © Copyright 2008, Minuteman PowerBoss, Inc. All rights reserved. This manual may not be copied or reproduced in any form, without the writ- ten permission of Minuteman PowerBoss, Inc.
  • Page 3 T r a n s p o r t i n g t h e M a c h i n e ........2 2 PowerBoss, Inc. Page 3 Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 4 R e t u r n S p r i n g ........3 6 - 3 7 PowerBoss, Inc. Page 4 Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 5 C a b l e s ............5 1 PowerBoss, Inc. Page 5 Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 6 W a r r a n t y M a t r i x ..............6 7 PowerBoss, Inc. Page 6 Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...

  • Page 7: Feature

    (Two 23” OD Pneumatic Front Tires & One 21” OD Pneumatic Rear Tire) 17. Oversized Hopper with RTR™ 18. Retractable Quick-Change Side Broom 19. Multi-Level Hopper Dumping 20. Fire-in-hopper Indicator PowerBoss, Inc. Page 7 Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 8 Authorized Service Representative. Thereafter, labor will be charged. This warranty does not extend to the PowerBoss machine, or its parts, that have been subject to misuse, acci- dent or improper handling, installation, maintenance or application, nor does it extend to PowerBoss machine and/or parts which have been repaired or altered outside PowerBoss’s plant or the facility of Authorized Ser-...
  • Page 9 Symbols at the top of the list are the strongest warnings. However, all symbols represent important information which should be observed to protect you and others from harm and injury, and to prevent damage to the equipment. Page 9 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 10 The decal below is located in the drive compartment. Other safety decals on you machine appear on the next page. Part Number 301854 Page 10 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 11 Located at the Impeller: Part Number 301729 Located on the High Dump Hopper: Part Number 301732 Located on the Shroud of the Radiator: Part Number 301733 Page 11 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 12 3. When leaving the sweeper unattended: ‫٭‬ Place the controls in the OFF position. ‫٭‬ Set the parking brake. ‫٭‬ Shut off the engine. Page 12 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 13 Driving with the hopper raised reduces visibility and creates conditions for striking over- head objects, throwing the machine off-balance and other hazards. Page 13 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 14 1. Do not operate the #2 RTR lever before the #1 light ATTENTION! illuminates. 2. Never push or tow a machine faster than 6 mph. Page 14 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A00 Armadillo SW/9XR & SW/9XV...
  • Page 15 ENGINE COOLANT The engine coolant temperature gauge registers the temperature of the engine coolant. Temperatures above 220°F indicate an overheating en- TEMPERATURE GAUGE gine. PowerBoss, Inc. Page 15 Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 16 To engage the parking brake pull upward on the hand brake lever located on the left side of the front wall of the opera- tor’s compartment. PowerBoss, Inc. Page 16 Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 17 When not sweeping, the side broom should remain in the • RAISE position. To lower the side broom, position the handle to the LOWER • position in the handle slot. PowerBoss, Inc. Page 17 Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 18 Its purpose is to increase the holding capacity of (RTR™) the debris hopper to make dumping the hopper necessary less fre- quently. PowerBoss, Inc. Page 18 Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 19: Pre-Operation Check

    • trol pedal, increasing pressure to increase speed. Reverse: Apply pressure to the rear of the pedal, increasing • pressure to increase speed. PowerBoss, Inc. Page 19 Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 20: Operating On Grade

    4. Pull back Lever 1 to the RAISE position and hold until the bottom of the hopper is high enough to clear the top of the container. PowerBoss, Inc. Page 20 Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 21 3. Pull back Lever 1 to the RAISE position and hold until Light 1 illuminates, then release. Make sure no one is in the area under or around the hopper. WARNING Page 21 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 22 Exceeding these restrictions may cause damage to the hy- draulic system. If towing will exceed the above restrictions, the rear wheel must be raised or supported by a dolly. Page 22 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 23: Introduction

    Never attempt to perform any service on the equipment WARNING or components until the engine is OFF, the parking brake is LOCKED, and the wheels are CHOCKED. Page 23 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 24: Engine

    Clean battery top. COOLANT SYSTEM Check coolant level and fill as needed. Inspect radiator fins and clean as needed. Blow out radiator fins. Page 24 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 25 Inspect the side broom for wear and adjust as needed. Replace main and side brooms as needed. Main Broom—Bristles are 1” in length. Side Broom—Bristles are 3” in length. Page 25 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 26 STEERING Lubricate steering cylinder rod ends. Lubricate steering fork assembly. Check for leaks. PARKING BRAKE Check for proper functioning and adjust as needed. Page 26 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 27 Replace as needed. Check side broom lift cable and lift cable for wear. IMPELLER Check for hydraulic fluid leaks. Page 27 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 28 Never attempt to perform any service on the equipment or WARNING components until the engine if OFF, the parking brake is LOCKED, and the wheels are CHOCKED. Page 28 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 29 Replace dust cup, being sure embossed word “top” on cup is positioned correctly (up). Tighten the ring clamp. Check the condition of intake hoses and clamps. Close engine cover. Page 29 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 30 Fuses are located in the fuse panel behind the hopper on the firewall upper right corner when facing the unit CAUTION Safety Arm Must Be Engaged When Checking These Fuses Page 30 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 31 After testing, always reconnect lock. Bypassing the fuel filter lock after testing creates a potential fire hazard. ‫װ‬ Tier compliant fuel system Refer to P.S.I Service Manual Page 31 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 32 Inspect and reconnect the hoses. Refill the radiator with coolant. Use a 50/50 mixture of water and an anti-freeze with an ethylene NOTE glycol base. Page 32 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 33 Dispose of the oil and oil filter in an approved manner. Remove the engine oil cap, add oil in the amounts listed in the engine manual, then secure the cap. Page 33 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 34 Lithium Grease Dump Mechanism (2 fittings) Hood Latches & Hinges Dump Arm Pillow Block Lubrication Points Steering Lubrication Points Indicates location of grease fittings Page 34 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 35 Fluid level should be between the high and low marks on the dipstick. DO NOT OVERFILL! DO NOT USE TRANSMISSION FLUID CAUTION PowerBoss, Inc. recommends 15w-40w motor oil We Currently use EXXON XD-3 If the fluid level is not acceptable, add hydraulic fluid.
  • Page 36 Jack the rear of the machine so that the rear tire just clears the floor. Use two jack stands to support the machine. DO NOT USE A JACK ALONE TO HOLD THE WARNING MACHINE!!! Page 36 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 37 Check the wheel again and adjust as needed until the wheel remains motionless. Retighten all the locking nuts and bolts. Turn the engine off and lower the machine to the floor. Page 37 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 38 Test time will vary according to the test surface used. NOTE Drive the machine clear of the test site. Page 38 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 39: Parking Brake.

    Make a lower or higher adjustment with the knob as required. Retighten the wingnut. Repeat the main broom adjustment test to see that the broom is properly adjusted. Page 39 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 40 After adjustment, tighten the retainer bolt and adjusting screws. Repeat the main broom adjustment test to see that the broom is properly adjusted. Page 40 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 41: Engine

    Install the retaining bolt into position and tighten with the wrench. Close and latch the left broom door. Perform a main broom adjustment test and adjust as needed. Page 41 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 42 Turn the threaded rod in or out to set the side broom in the maximum raised position. Secure the cable adjustment by tightening the locknut. Page 42 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 43 Lift and rotate the broom until the broom retainer bar springs into the locked position. Check to make sure all thee drive pins are properly engaged. Page 43 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 44 Start the machine and lift the hopper. Drive away from the hopper dolly or cart. Lower the hopper. Engage the wire connections at the right side of the hopper. Page 44 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 45: Filter Cleaning

    Install and tighten the four filter retaining screws and isolators. Hook the wire harness to the filter shaker motors. Close the hopper cover and secure the latch. Page 45 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 46: Warning

    3½” (8.89 cm) clearance between the rear hopper entrance lip and the floor. Page 46 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 47 Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance. Always engage the safety arm before WARNING servicing the hopper. Page 47 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 48: Flap Replacement

    The double edge with the holes goes toward the front. Page 48 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 49: Parking Brake

    Turn the clevis clockwise three or four complete turns. Tighten the jam nuts and re-install the clevis ends onto the bar. Adjust the knurled handle on the parking brake lever. Page 49 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 50: Changing Pneumatic Tire

    CHANGING PNEUMATIC TIRES Changing pneumatic tires must be performed in a safety cage CAUTION and require special tools, PowerBoss, Inc. recommends that you have these tires changed by a professional tire dealer. (They are to be inflated to 110 psi.) Page 50 PowerBoss, Inc.

  • Page 51: Latche And Hinge

    Latches and hinges should be inspected after every 500 hours of use. Retighten and oil if necessary. CABLES Inspect all cables for wear every 500 hours. Page 51 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 52: Troubleshooting

    Fuel tank and lines are Open shut-off valve slowly covered with frost. to ¼ open, start. Defective vacuum lock-off. Replace or repair. Page 52 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 53: Engine Overheat.

    Clean tires or drive through with oil or grease. a solvent absorbing substance. Wheels jammed. Clear jam. Low hydraulic fluid level. Add hydraulic fluid. Page 53 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 54 Hydraulic system problem: See Hydraulics System very slowly. motor Problems in this section. ⇒ control valve ⇒ gear pump ⇒ relief valve ⇒ Page 54 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 55 Poor seal with vacuum Visually check and adjust, if gasket. necessary. Sweeper unit leaving debris. Hopper full. Dump hopper. Broom(s) out of adjustment. Adjust. Page 55 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 56 Problems in this section. • gear pump • lift cylinder • relief valve • Hopper arms binding. Lubricate or adjust arm linkage. Page 56 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 57: Hopper Lift Cylinder Failure.

    Remove spool and clean bore. bore. Valve seals Leaking. Replace seals. O-rings leaking. Replace o-rings Relief valve stuck open. Clean or replace relief valve. Page 57 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 58: Hydraulic Motor Failure.

    Use recommended viscosity oil. Damage due to entry of air into Maintain correct hydraulic fluid hydraulic system. level in reservoir. Keep suction hose fittings tight.. Page 58 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 59 Replace defective gears. scored. Damage due to entry of air into Maintain correct hydraulic fluid hydraulic system. level in reservoir. Keep suction hose fittings tight. Page 59 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 60 Replace filter, clear line; inlet line. change fluid in reservoir if dirty and flush system. Internal pump or motor Inspect and repair. damage. Page 60 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

  • Page 61: Your Page *

    Operation, Maintenance and Troubleshooting Your Page Thank you for your purchase of the now industry standard for sweepers. PowerBoss takes great pride in offering the most dependable, reliable and value in industrial / commercial power sweepers and sweeper / scrubbers. We set the standard.

  • Page 62: Note:

    Operation, Maintenance and Troubleshooting Notes: Page 62 PowerBoss, Inc. Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 63 Electrical Scematic Kubota V1505 PowerBoss, Inc. Page Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 64 Electrical Scematic GM 1.6L PowerBoss, Inc. Page Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 65 Hydraulic Schematic SW/9XR PowerBoss, Inc. Page Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 66 Hydraulic Schematic SW/9XV PowerBoss, Inc. Page Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...
  • Page 67 This warranty does not apply to normal wear, or to items whose life is dependent on their use and care. Parts not manufactured by PowerBoss are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman International for procedures in warranty claims against these manufacturers.
  • Page 68 PowerBoss, Inc. Page Copyright 2008 ® PB # 4100033 / Rev. 01A08 Armadillo SW/9XR & SW/9XV...

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