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Table of Contents
Troubleshooting
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Summary of Contents for PowerBoss Armadillo 9X Series
- Page 1 9XR, 9XR Europe, & 9XV Gasoline, Lpg & Diesel Starting @ Serial No. 18168059 PowerBoss, Inc. PowerBoss, Inc. Copyright 2010 A Member Of The Hako Group Page 1 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10 PB# 4100039 Rev. * 06/10...
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Page 2: Preface
PREFACE PREFACE Thank you for your purchase of the now industry standard for sweepers. PowerBoss takes great pride in offering the most dependable, reliable and best value in industrial power sweepers and sweeper / scrubbers. We set the standard. Our Publishing Department would like to hear from you. If you see any errors, omissions or something that needs clarification in this Service Manual please let us know. - Page 3 Adjacent the main broom adjustment access door. Example I.D Plate; Parts may be ordered by phone,fax or e-mail from any PowerBoss parts and service center. Before ordering parts or supplies, be sure to have your machine model number and serial number handy.
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Page 4: Technical Specifications
Dust control ....110 sq ft High dump ....60 inch RTR (rotary trash relocation) . yes Page 4 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 5: Ce Declaration Of Conformity
DECLARATION OF CONFORMITY CE DECLARATION OF CONFORMITY PowerBoss, Inc. Copyright 2010 Page 5 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 6: Table Of Contents
RETURN SPRING ......22 BASIC POWERBOSS® SAFETY... . 10 HOPPER . - Page 7 WARRANTY ......37 PowerBoss, Inc. Copyright 2010 Page 7 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10...
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Page 8: Safety Information
This machine is designed solely for removing shirts, or sleeves when working on machine. dirt, dust and debris in an outdoor or indoor environment. PowerBoss does not recommend Avoid contact with battery acid. Battery acid using this machine in any other capacity. -
Page 9: Safety Decals
Located on the Shroud of the Radiator: damaged. Part Number 301733 Located in the drive compartment: Part Number 301854 Located at the Impeller: Part Number 301729 PowerBoss, Inc. Copyright 2010 Page 9 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 10: Basic Powerboss® Safety
SAFETY INFORMATION BASIC POWERBOSS® SAFETY WARNING PowerBoss® sweepers should never be operated When leaving the sweeper unattended: unless: * Place the controls in the OFF position. 1. The operator is trained and authorized to operate the equipment and, * Set the parking brake. - Page 11 CAUTION Remain alert at all times to people and equipment in and around your area of operation. PowerBoss, Inc. Copyright 2010 Page 11 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10...
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Page 12: Troubleshooting And Repair
NOTE: Attach the tie downs to the frame only. Pushing the Machine Push the machine from the front or rear using the bumpers only. Page 12 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 13: Troubleshooting Chart
Brushes do not turn or turn Hydraulic system problem: See Hydraulics System Problems in this very slowly. section. Motor Control valve Gear pump Relief valve PowerBoss, Inc. Copyright 2010 Page 13 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... - Page 14 Foreign matter in spool bore. Remove spool and clean bore. Valve seals Leaking. Replace seals. O-rings leaking. Replace O-rings Relief valve stuck open. Clean or replace relief valve. Page 14 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10...
- Page 15 Clogged section filter or pump inlet line. Replace filter, clear line; change fluid in reservoir if dirty and flush system. Internal pump or motor damage. Inspect and repair. PowerBoss, Inc. Copyright 2010 Page 15 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10...
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Page 16: Troubleshooting Procedures
“top” on cup is positioned correctly (up). 6. Tighten the ring clamp or retaining clips. RETAINING 7. Check the condition of intake hoses and CLAMPS clamps. Close engine cover. Page 16 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 17: Electrical System
If a circuit breaker trips, it can be reset by pressing the reset button in the center of the breaker. (The circuit breakers are located on the instrument panel below the steering wheel). FUSES PowerBoss, Inc. Copyright 2010 Page 17 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 18: Fuel System
4. Dispose of the oil and oil filter in an approved manner. 5. Remove the engine oil cap, add oil in the amounts listed in the engine manual, then secure the cap. Page 18 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 19: Lubrication Points
There are numerous hinges and latches, make sure to lubricate all of the following: • Engine cover • Side Door • Main Broom Door • Seat Hinge • Engine latch PowerBoss, Inc. Copyright 2010 Page 19 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 20: Hopper Lift Arm Mounts
2. Locate and grease the hopper lift arm lubrication points. HOPPER LIFT ARM MOUNT LUBRICATION POINT HOPPER LIFT ARM MOUNT LUBRICATION POINT Shown with Hopper Removed Page 20 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 21: Hydraulics System
5. Remove the filler / breather cap located on top of the reservoir and fill the reservoir with approved hydraulic fluid. PowerBoss, Inc. Copyright 2010 Page 21 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 22: Adjusting The Directional Control Return Spring
10. Turn the engine off and lower the machine to the floor. 11. Once the broom is started onto the drive hubs, rotate the broom counter-clockwise while pushing lightly against the broom. Page 22 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 23: Filter Removal
3. Unscrew the four screws (each attached using motors. one conical washer and an isolator) securing 5. Close the hopper cover and secure the latch. the filter retainer bars to the hopper. PowerBoss, Inc. Copyright 2010 Page 23 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 24: Weep Components
4. Allow about 45 seconds for the broom to see that the broom is properly adjusted. operate, then deactivate the broom motor and raise the broom. Main Broom Test Pattern 2” (5.08 cm) Page 24 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 25: Main Broom Taper Adjustment
11. Close and latch the left broom door. Main Broom Taper Patterns 12. Perform a main broom adjustment test and adjust as needed. PowerBoss, Inc. Copyright 2010 Page 25 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 26: Side Broom Angle Adjustment
3. Turn the threaded rod in or out to set the side 6. Check to make sure all thee drive pins are broom in the maximum raised position. properly engaged. Page 26 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 27: Floor Clearance And Dump Angle Adjustment
LIFT ARM STOP BOLT REAR ENTERANCE LIP OF ADJUSTABLE HOPPER STOPS AT ROTATION PLATE FRONT EDGE OF HOPPER PowerBoss, Inc. Copyright 2010 Page 27 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... - Page 28 10. Tighten the set screw. (6.35 mm) maximum. 11. Rotate the hopper back, remove the safety HOPPER arm and lower the hopper. ROTATION ROTATION CYLINDER ROTATION CYLINDER STOP HOPPER PIVOT Page 28 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10...
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Page 29: Vacuum Gasket Mount Adjustment
7. Loosen the jam nuts at the base of the clevis. half to align the holes. Doubled edge with holes goes on the bottom. Support the seal straight up PowerBoss, Inc. Copyright 2010 Page 29 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 30: Tires
10. Adjust the knurled handle on the parking in a safety cage and require special tools, brake lever. PowerBoss, Inc. recommends that you have these tires changed by a professional tire BRAKE CABLE dealer. (They are to be inflated to 110 psi.) -
Page 31: W/Kubota V1505
SCHEMATIC ELECTRICAL W/KUBOTA V1505 PowerBoss, Inc. Copyright 2010 Page 31 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 32: Schematic Electrical W/Gm 1.6L
SCHEMATIC ELECTRICAL W/GM 1.6L Page 32 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 33: Schematic Electrical 9Xr Europe W/Kubota V1505
SCHEMATIC ELECTRICAL 9XR EUROPE W/KUBOTA V1505 PowerBoss, Inc. Copyright 2010 Page 33 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 34: Schematic Hydraulic 9Xr
SCHEMATIC HYDRAULIC 9XR Page 34 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 35: Schematic Hydraulic 9Xr Europe
SCHEMATIC HYDRAULIC 9XR EUROPE PowerBoss, Inc. Copyright 2010 Page 35 Armadillo 9X Series Sweeper PB# 4100033 Rev.* 06/10... -
Page 36: Schematic Hydraulic 9Xv
SCHEMATIC HYDRAULIC 9XV Page 36 PowerBoss, Inc. Copyright 2010 Armadillo 9X Series Sweeper PB# 4100039 Rev.* 06/10... -
Page 37: Warranty
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care. Parts not manufactured by PowerBoss are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman International for procedures in warranty claims against these manufacturers. - Page 38 “The Power of Clean” PowerBoss Is A Full Line Manufacturer Of Sweepers and Scrubbers For Industrial Facilities. PowerBoss,Inc 175 Anderson Street P.O. Box 1227- Aberdeen North Carolina 28315 Phone: 800-982-7141 - Fax: 1-800-277-7141 Local: 910-944-2105 Fax: 910-944-7409 e-mail:techsupport@powerboss.com A Member Of The Hako Group...
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