1. Manuals
  2. Brands
  3. E.H. Wachs Manuals
  4. Saw
  5. 06-150-510-MAN
  6. User manual

E.H. Wachs 06-150-510-MAN User Manual

Autoclamp/autofeed guillotine super d pipe saw
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
E.H. Wachs Company
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.wachsco.com
Guillotine Super D Pipe Saw
E.H. Wachs Company Part No. 06-150-510-MAN
Rev. 0-0607, June 2007
Revision History:
June 2007
Copyright © 2007 E.H. Wachs Company. All rights reserved.
This manual may not be reproduced in whole or in part
Autoclamp/Autofeed
without the written consent of E.H. Wachs Company.
User's Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 06-150-510-MAN and is the answer not in the manual?

Questions and answers

Related Manuals for E.H. Wachs 06-150-510-MAN

Summary of Contents for E.H. Wachs 06-150-510-MAN

  • Page 1 E.H. Wachs Company Part No. 06-150-510-MAN Rev. 0-0607, June 2007 Revision History: June 2007 Copyright © 2007 E.H. Wachs Company. All rights reserved. This manual may not be reproduced in whole or in part without the written consent of E.H. Wachs Company.
  • Page 2 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 3: Table Of Contents

    Chapter 9: Accessories ..........53 E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 4 Return Goods Address ............56 Part No. 06-150-510-MAN, Rev. 0-0607...

  • Page 5: Chapter 1: About This Manual

    If you will be performing service or repairs, make sure you read and understand these chapters: • Chapter 1, About This Manual • Chapter 4, Assembly and Disassembly • Chapter 6, Routine Maintenance • Chapter 7, Service and Repair. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...

  • Page 6: How To Use The Manual

    Obey all safety messages that follow this symbol to avoid possible injury or death. NOTE This symbol indicates a user notice. Notices provide additional information to supplement the instructions, or tips for easier operation. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 7: Manual Updates And Revision Tracking

    You may have factory service or upgrades performed on the at sales@wachsco.com. equipment. If this service changes any technical data or operation and maintenance procedures, we will include a revised manual when we return the equipment to you. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 8 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 9: Chapter 2 Safety

    Chapter 2, Safety Chapter 2 Safety In This Chapter The E.H. Wachs Company takes great pride in designing and manufacturing safe, high-quality products. We make PERATOR AFETY user safety a high priority in the design of all our products. AFETY...

  • Page 10: Protective Equipment Requirements

    The operation of other tools and equipment in the area, reflective surfaces, process noises, and resonant struc- tures can increase the noise level in the area. For additional information on hearing protection, refer to Federal OSHA Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 11: Safety Labels

    There are two safety labels on the Super D Guillotine saw. These are illustrated in Figure 2-1 and Figure 2-2. Figure 2-1. Observe the warning label for moving parts hazards. Figure 2-2. Observe the warning label for blade haz- ard. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...

  • Page 12: Machine Safety

    Lubricate the machine according to the recommenda- tions in Chapter 6. • Before starting the machine, make sure the feed drive is retracted so that the blade is not in contact with the sur- face being cut. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 13: Chapter 3: Introduction To The Super D Pipe Saw

    (such as underwater cutting) and adjustable autofeed for automated cutting. ECHANICAL VERVIEW Figure 3-1 and Figure 3-2 illustrate the mechanical compo- nents of the Super D pipe saw. Figure 3-3 shows the E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 14 Oscillating bow Blade tension knob Blade mounts Hydraulic connector bulkhead Feed screw “V” saddle Lift hooks Auotclamp arm Figure 3-1. The photo illustrates the mechanical com- ponents of the Super D pipe saw. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 15 Figure 3-2. The Super D drive components are illus- trated. Cutting drive Feed drive Clamping drive pressure pressure pressure Feed drive Clamping drive Cutting drive return return return Figure 3-3. The photo shows the hydraulic connector bulkhead. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...

  • Page 16: Machine Specifications

    24-1/2” (622 mm) Drive: Hydraulic, 15 gpm @ 1800 psi Length: 76.3” (1938 mm) Width: 45” (1143 mm) Height: 25.7” (653 mm) Weight: 1500 lb (682 kg) operating 1571 lb (714 kg) shipping Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 17: Operating Envelope

    90 dBA (peak C-weighted maximum sound pressure) 86 dBA (sound power level emitted by machine) PERATING NVELOPE The following drawing shows the operating envelope and required clearances for using the Super D saw. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 18 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 19: Chapter 4: Assembly, Disassembly, And Storage

    Make sure the machine is thoroughly cleaned and cleared of chips and debris. • Spray the machine with a rust preventative. • Grease all fittings according to the instructions in Chap- ter 6. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...

  • Page 20: Shipping

    Guillotine Super D Pipe Saw User’s Manual HIPPING The Guillotine Super D pipe saw is shipped on a skid. To ship the machine, skid it and strap it securely as you would any industrial machinery. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 21: Chapter 5: Operating Instructions

    (The saw bow should be retracted all the way back from the V saddle.) Ensure that the blade is sharp; install a new blade if necessary (see Chapter 6 for instructions). E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...

  • Page 22: Positioning The Saw

    Figure 5-3. If you are positioning the saw horizontally or at an angle, use the lift hooks and also attach lift straps around the frame at the locations shown. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 23: Connecting The Hoses

    Wipe all hose couplers with a clean, lint free cloth before making connections. Connect the hoses from the hydraulic power unit (HPU) to the HPU fittings on the back of the topside control unit (TCU). E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 24 If the machine has a hydraulic clamping mechanism, connect the clamping drive hose set to the clamping drive fittings on the back of the TCU. The hoses and fittings are color coded. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 25 Figure 5-8. Feed drive connectors (for machines with hydraulic feed drives). Connect the hoses from the TCU or hose reel to the fittings on the saw bulkhead as shown in Figure 5-9. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...

  • Page 26: Clamping The Saw To The Workpiece

    Make sure that the clamping drive levers and the cut- ting drive lever on the TCU are in the closed (up) posi- tion, as shown in Figure 5-10. Set the clamping direction lever on the TCU to the ENGAGE position. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 27 Figure 5-11. Put both clamping levers down at the same time to engage the clamping drive. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...

  • Page 28: Operation

    WARNING: Make sure the cutting drive speed control lever is set Make sure all per- to 0. sonnel and loose objects are clear of the machine during cutting. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 29 Move the cutting drive speed lever up gradually. When sufficient flow reaches the saw, the saw bow will begin the cutting motion. Figure 5-15. Push the cutting speed lever up slowly until the saw motion begins. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 30 Then move the feed speed lever to start flow to the feed drive. Set the cutting drive lever for the speed you want. Typically, you can set it to the maximum. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 31 As the blade approaches the far wall of the pipe, slow the feed rate to the setting used at the start. Finish the cut at this feed rate. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 32 Figure 5-20. Move the feed drive lever up to stop the feed motion. Set the cutting speed lever back to 0, and pull the cut- ting drive lever back up to the off (up) position. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 33: Removing The Saw

    EMOVING THE Slowly raise the lift holding the saw until there is just enough tension to hold the saw in place. Set the clamping direction lever to the RETRACT position. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 34 Figure 5-23. Put both clamping levers down at the same time to retract the clamping drive. Close both clamping drive levers (up position) at the same time. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 35 Use the crane to remove the saw from the workpiece. If you are finished with the saw, turn off the HPU. Set the saw in its storage location and disconnect the hoses. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 36 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 37: Chapter 6: Routine Maintenance

    Use a high-quality grade of soft grease. Figure 6-1. Grease the frame guides; there are two fittings, one on each side of the machine. Figure 6-2. Grease the feed screw. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 38 Figure 6-3. Grease the two fittings on the feed drive motor and gear. Figure 6-4. Grease the two fittings on the cutting gear housing. Grease the clamp drive rail every day of use. Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 39: Blade Replacement

    There may (See the blade direction labels on the saw bow.) be sharp metal fragments on the blade. Turn the blade tension knob clockwise until the blade is taut. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 40 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 41: Chapter 7: Service And Repair

    There are no user-serviceable components on the machine (except for replacement of the blade). Contact the E.H. Wachs Company if service is required. (See Chapter 10, “Ordering Information”.) Any service must be performed by a factory-authorized service representative. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 42 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 43: Chapter 8: Parts Lists And Drawings

    Call service at (800) 323-8185 for assistance in ordering. RAWINGS The following drawings illustrate the Super D Guillotine’s components. Refer to the Parts List for part descriptions. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 44 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 45 Chapter 8, Parts Lists and Drawings: Drawings E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 46 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 47 Chapter 8, Parts Lists and Drawings: Drawings E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 48 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 49 Chapter 8, Parts Lists and Drawings: Drawings E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 50 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 51: Parts List

    BLADE TENSIONING KNOB 25-011-00 BLADE TENSION BAR 25-013-00 BLADE TENSIONING BAR HOLDER 25-016-00 SAW FRAME 04-020-00 BLADE HOLD DOWN CLAMP 25-022-00 BLADE HOLDER PIN 25-023-00 GUIDE RAIL 25-024-00 GREASE SEAL 25-026-00 COVER, GEAR BOX E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 52 HHCS, 1-1/4"-7 x 2-1/2" LNG. HHCS, 1/2-13 x 1-1/2" LNG. HHCS, 3/4-10 x 1-1/2" LNG. SHCS, 1/2-13 x 2-3/4" LNG. NUT, HEX 1/2-13 WASHER, 1/2" WASHER, 3/4" WASHER, 1-1/4" LOCKWASHER, SPLIT RING 1/2" Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 53 SHCS, 3/4-16 x 2-1/2" LNG NUT, HEX JAM 3/4-16 HHCS, 1/2-13 x 2-1/2" LNG. PIN, DOWEL 3/8" DIA x 1-1/2" LNG. SSS, 5/16-18 x 3/4" LNG (316 STAINLESS STEEL) NUT, JAM 5/16-18 (316 STAINLESS STEEL) E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 54 PIN, SPRING 3/32" DIA x 3/8" LNG (SS) PIN, CLEVIS 1/4" OD x 1-1/2" LNG. (316SS) KEYWAY 3/16" x 3/4" LNG. ROUND ENDS FHCS, 3/8-16 x 3/4" LNG. PIN, DOWEL 1/4" DIA. X 1-1/4" LNG Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...
  • Page 55 TUBE, LIFT FRAME ARM 2 REF. P06-052-321 CHANNEL, LIFT FRAME ARM 4 REF. P06-052-326 PLATE, LIFT FRAME FOOT END Fasteners NUT, HEX 1/2-13 WASHER, 1/2" LOCKWASHER, SPLIT RING 1/2" HHCS, 1/2-13 x 1-1/2" LNG. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 56 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 57: Chapter 9: Accessories

    The Super D Guillotine can be supplied with the following accessories: • autofeed drive • lifting frame • hydraulic connector bulkhead for topside control . You should keep a supply of spare blades. E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607...
  • Page 58 Guillotine Super D Pipe Saw User’s Manual Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company...

  • Page 59: Chapter 10: Ordering Information

    Chapter 10, Ordering Information Chapter 10 Ordering Information In This Chapter To place an order, request service, or get more detailed information on any E.H. Wachs Company products, call us RDERING EPLACEMENT at one of the following numbers: ARTS EPAIR NFORMATION U.S.
  • Page 60 ARRANTY NFORMATION Enclosed with the manual is a warranty card. Please fill out the registration card and return to E.H. Wachs Company. Retain the owner’s registration record and warranty card for your information. ETURN OODS DDRESS Return equipment for repair to the following address.

This manual is also suitable for:

Guillotine super d

Table of Contents