Table of Contents
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Installation and
Operation Instructions
For USA only.
Test Report Report Number: 375-S-07-2
Tested to UL 1482-2011
Cast Iron Fireplace Insert Models
577IU7
577IU3
Safety Notice: If this solid fuel room heater is not properly installed, a house fire may result. For your safety
and to reduce the risk of fire, follow the installation directions. Contact local building, fire officials or the
authority having jurisdiction about restrictions and installation inspection requirements in your area, including
the need to obtain a permit. Kindly save these instructions for future reference.
VERY IMPORTANT
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FAILURE
TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
FAILURE TO READ AND FOLLOW THESE INSTRUCTIONS BEFORE YOU PROCEED MAY RESULT IN DAMAGE,
VOIDING YOUR WARRANTY!
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING, AND FURNITURE AWAY. CONTACT MAY CAUSE
SKIN BURNS.
Please contact the
dealer in your area if you have any
questions about your fireplace insert that are not covered in this
manual.
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Table of Contents
Summary of Contents for Hi-Flame 577IU3
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Page 1: Very Important
Cast Iron Fireplace Insert Models 577IU7 577IU3 Safety Notice: If this solid fuel room heater is not properly installed, a house fire may result. For your safety and to reduce the risk of fire, follow the installation directions. Contact local building, fire officials or the authority having jurisdiction about restrictions and installation inspection requirements in your area, including the need to obtain a permit. -
Page 2: Table Of Contents
Introduction Congratulations on purchasing a genuine Henan Hi-Flame® Fireplace insert. When cared for properly, the high quality, finely crafted cast iron fireplace inserts and fireplaces will offer many years of reliable performance. This instruction manual has been developed to ensure optimum performance from the Henan Hi-Flame®... -
Page 3: Fireplace Insert Safety
Fireplace insert Safety When properly maintained and operated your fireplace insert should give you many years of service. However there are important safety aspects of these products that you need to be aware of when operating a wood fireplace insert. 1. -
Page 4: Before Installing Your Insert
Check Building Codes When installing, operating and maintaining your fireplace insert, follow the guidelines presented in these instructions, and make them available to anyone using or servicing the fireplace insert. Your city, town, county or province may require a building permit to install a solid-fuel burning appliance. In the U.S., the National Fire Protection Association’s Code, NFPA 211, Standards for Chimneys, Fireplaces, Vents and Solid Fuel Burning Appliances, or similar regulations, may apply to the installation of a solid fuel burning appliance in your area. -
Page 5: Masonry Fireplace Requirements
Factory-Built Fireplace Requirements The HF-577IU3 or HF-577IU7 may be installed into a factory-built fireplace with the following conditions: • The factory-built fireplace must be listed per UL 127 or ULC S610. - Page 6 HF-577IU3 Surround Installation Mount the Left & Right side surround plates. Install the insert in the Body Shell. Note the fixed pin on the top surround plate and the related hole on the side plates. Install the Top Surround plate in to the side Surround plate holes...
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Page 7: The Floor Protection
The floor protection When unit is installed at least 8” above combustible floor the non-combustible floor protector must have an R-value = 1.03 or greater and extend 20” to the front and 8” beyond each side. *When appliance is installed flush with combustible floor the floor protection must extend 8”... -
Page 8: Well Sealed Flue System
Well sealed flue system Only materials and items approved for solid fuel fireplace inserts should be used for your fireplace insert. Under no circumstances should you use aluminum or galvanized steel pipes for your fireplace insert flue. Always fit pipes with the narrow side down, this allow any creosote to run down the inside of the pipe and not to come out and cause an unsightly mess and possible fire hazard. -
Page 9: Operating Your Fireplace Insert
Operating Your Fireplace Insert Do not use a grate, andiron or other fuel support method. Build fire directly on the hearth. Keep door closed during operation. Only open door to fuel/refuel the fireplace insert. Excess air can cause the fireplace insert to over fire. Do not over fire, if chimney or fireplace insert is glowing red you are over firing. -
Page 10: Refueling
burn slower. This may cause some blackening of the fireplace insert glass, but this should burn off once the fireplace insert is burning brightly again. Refueling Before refueling your fireplace insert, turn the air supply to high for a few moments until there is a good fire in the fireplace insert. -
Page 11: Overnight Burning
combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Do not place any other waste in the container. Overnight burning Your fireplace insert is designed to allow overnight burning. -
Page 12: Care Of Glass
edge and corners for leaks. Any leaks or cracks found should be repaired with fire cement or damaged parts should be replaced with genuine spare parts. 4. Check that fireplace insert door is tight and well sealed when closed. Place a strip of paper into the fireplace insert and close the door, try to pull out paper. -
Page 13: Replacement Parts
Always use genuine replacement parts, ask retailer for compatible replacement parts. Only ever make replacements when the fireplace insert is cold. Replace glass only with 5 mm ceramic glass available from your dealer. 577IU3 Parts List Part No. Name Secondary Air Tubes... - Page 14 577IU7 Part List Part Name Fiber Glass gasket Insert body Baffle insulation Brick Baffle Panel Fire back panel Front Ceramic glass Door Draft control panel Draft control knob Back bricks Operating tool Draft control Draft housing Ash pan Ash pan brick Grate Front Primary air control Bottom bricks...
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Page 15: Surface Finish
Surface finish The fireplace insert should only be cleaned using a damp cloth. Some cleaning products may leave stains on the fireplace insert surface. Never use abrasive cloths as these may scratch the surface. Painted fireplace inserts can be re-painted by using a good quality, high temperature fireplace insert paint. -
Page 16: Chimney Fire
Fire Box Size Maximum Overall Model Flue Size Output Efficiency (%) Weight H x W x D 70,000BT HF – 577IU3 26” x 28” x 17” 6” U or 504 lb 21KW 70,000BT HF – 577IU7 27” x 28” x 18.5” 6”... -
Page 17: Henan Hi-Flame Warranty
Not Included You must arrange to deliver or ship the fireplace insert or part to an authorized Henan Hi-Flame dealer at your own expense and arrange for pickup or delivery of the same after the repairs have been made. If, upon inspection, any damage is found to be the fault of the manufacturer, the repair or replacement will be made. - Page 18 8. At no time will Henan Hi-Flame be liable for any consequential damage which exceeds the purchase price of the unit. All warranties, implied warranties of merchantability or other, are limited in duration to the length of this written warranty. No other warranty, including oral, is enforceable.