Predator 68527 Owner's Manual & Safety Instructions
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Predator 68527 Owner's Manual & Safety Instructions

4000 watt portable generator
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Owner's Manual & Safety Instructions
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inspection, maintenance and cleaning procedures. Write the product's serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
using a generator indoors Can Kill YOu
in minuteS.
Generator exhaust contains carbon
monoxide. this is a poison you cannot see
or smell.
neveR use inside
a home or garage,
even iF doors and
windows are open.
When unpacking, make sure that the product is intact and undamaged.
If any generator parts are missing or broken, please call 1-800-444-
3353 as soon as possible. If any engine parts are missing or broken,
please call 1-800-520-0882 as soon as possible.
©
Copyright
2011 by Harbor Freight Tools
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Keep this manual for the safety warnings and precautions, assembly, operating,
Only use OutSiDe
and far away from
windows, doors,
and vents.
®
. All rights reserved.
visit our website at: http://www.harborfreight.com
email our technical support at: tech@harborfreight.com
email our engine support at: predator@harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
Save thiS manual.
ITEM 68527 / 68528

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Summary of Contents for Predator 68527

  • Page 1 When unpacking, make sure that the product is intact and undamaged. If any generator parts are missing or broken, please call 1-800-444- 3353 as soon as possible. If any engine parts are missing or broken, please call 1-800-520-0882 as soon as possible.

  • Page 2: Table Of Contents

    4. Set up and use only on a flat, level, heavy-duty work gloves, and dust well-ventilated surface. mask/respirator during set up. For Pump technical questions, please call 1-800-444-3353. Page 2 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.

  • Page 3: Setup

    6. Keep all spectators at least six feet or conductors with any part of the body, or from the engine during operation. with any non-insulated conductive object. For Pump technical questions, please call 1-800-444-3353. Item 68527 / 68528 Page 3 For engine technical questions, please call 1-800-520-0882.
  • Page 4 These events could ignite fumes or vapors. its engine, and do not use the generator for a purpose for which it is not intended. For Pump technical questions, please call 1-800-444-3353. Page 4 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.

  • Page 5: Service Precautions

    Harbor Freight Tools for a replacement. prevent FiRe, do not start the engine while the smell of fuel hangs in the air. Save theSe inStRuCtiOnS. For Pump technical questions, please call 1-800-444-3353. Item 68527 / 68528 Page 5 For engine technical questions, please call 1-800-520-0882.

  • Page 6: Specifications

    Available accessories Wheel kit (sold separately) item 68527 - The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual.
  • Page 7 AC Receptacle that is compatible with the electrical characteristics and rated capacities of the tools and equipment being used. For Pump technical questions, please call 1-800-444-3353. Item 68527 / 68528 Page 7 For engine technical questions, please call 1-800-520-0882.

  • Page 8: Operation

    1. Make sure the engine is stopped and is level. should be up to the full level as shown above. For Pump technical questions, please call 1-800-444-3353. Page 8 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.

  • Page 9: Using The Generator

    The maintenance break-in period will last about 20 hours of use. After this period: • Change the engine oil. Under normal operating conditions subsequent maintenance follows the schedule explained in the SERVICE section. For Pump technical questions, please call 1-800-444-3353. Item 68527 / 68528 Page 9 For engine technical questions, please call 1-800-520-0882.

  • Page 10: Starting The Engine

    Allow the engine to run at no load for five minutes with no load after each start-up so that the engine can stabilize. For Pump technical questions, please call 1-800-444-3353. Page 10 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.

  • Page 11: Connecting Electrical Loads

    2. Adjust the plugs so the loads are shared across outlet circuits. to achieve rated output from the generator, distribute loads over outlets. For Pump technical questions, please call 1-800-444-3353. Item 68527 / 68528 Page 11 For engine technical questions, please call 1-800-520-0882.
  • Page 12 Furnace Fan - 1/2 HP 1400 Space Heater 1800 Window AC - 10,000 BTU 1200 For Pump technical questions, please call 1-800-444-3353. Page 12 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.

  • Page 13: Stopping The Engine Under Normal Conditions

    1. Before turning off the Engine, turn off all electrical loads, then unplug them. 2. Turn the Engine Switch off. 3. Close the Fuel Valve. For Pump technical questions, please call 1-800-444-3353. Item 68527 / 68528 Page 13 For engine technical questions, please call 1-800-520-0882.

  • Page 14: Maintenance

    Replace fuel line if necessary Service more frequently when used in dusty areas. These items should be serviced by a qualified technician. For Pump technical questions, please call 1-800-444-3353. Page 14 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.

  • Page 15: Checking And Filling Fuel

    8. Thread the dipstick back in clockwise. CautiOn! Do not run the engine with too little oil. The engine will be permanently damaged. For Pump technical questions, please call 1-800-444-3353. Item 68527 / 68528 Page 15 For engine technical questions, please call 1-800-520-0882.

  • Page 16: Air Filter Element Maintenance

    Using an incorrect spark plug may damage the engine. See the Specifications chart for your Generator for the type and gap required. For Pump technical questions, please call 1-800-444-3353. Page 16 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.
  • Page 17 If present on your model, remove the small sediment cup next to the bowl and allow the fuel to drain from there as well. For Pump technical questions, please call 1-800-444-3353. Item 68527 / 68528 Page 17 For engine technical questions, please call 1-800-520-0882.

  • Page 18: Troubleshooting

    4. Have qualified technician diagnose/ mis-adjusted or stuck. repair ignition system. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. For Pump technical questions, please call 1-800-444-3353. Page 18 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.
  • Page 19 Follow all safety precautions whenever diagnosing or servicing the equipment or engine. For Pump technical questions, please call 1-800-444-3353. Item 68527 / 68528 Page 19 For engine technical questions, please call 1-800-520-0882.

  • Page 20: Parts List And Diagram

    Spring, Throttle Valve Returning Valve, Intake Control Assy, Throttle Seat, Valve Spring Bolt Exhaust Valve Retainer Muffler Assy. Rotator Valve Cover, Muffler Outer For Pump technical questions, please call 1-800-444-3353. Page 20 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.
  • Page 21 Bolt Collar Band Tube, Fuel Bolt Frame Assy, Engine the following parts are only on item 68527 (ePa/CaRB version) Cushion, Engine Frame Right Valve, One Way Cushion, Engine Frame Clamp Clamp Seat, Engine Frame Shock Absorption Hose, Air Cleaner Rubber...

  • Page 22: Assembly Diagram

    Diagram note: Parts 137 - 145 are only on Item 68527 (EPA/Carb version) For Pump technical questions, please call 1-800-444-3353. Page 22 Item 68527 / 68528 For engine technical questions, please call 1-800-520-0882.

  • Page 23: Warranty

    This warranty gives you specific legal rights and you may also have other rights which vary from state to state. emission Control System Warranty For item 68527 (ePa/CaRB version) California and united States emission Control Defects Warranty Statement The California Air Resources Board (herein CARB), the United States Environmental Protection Agency (herein EPA), and Harbor Freight Tools (herein HFT) are pleased to explain the emission control system warranty on your 1995 and later Small Off-Road Engine (herein engine).
  • Page 24 If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer Service Department at 1-800-444-3353. harbor Freight tools emission Control Defects Warranty Provisions Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail purchaser.

This manual is also suitable for:

68528

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