Related Manuals for Advers PLANAR–4D–12
Summary of Contents for Advers PLANAR–4D–12
- Page 1 MANUFACTURER: LLC Advers 11 Lesnaya Street, Samara, 443100 Russia Tel. (846) 270-68-64 Fax (846) 270-65-09 E-mail: advers-ts@yandex.ru Air Heaters - PLANAR – 4D –12 Operation Manual ADVR.010.00.00.000 RE...
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Page 2: Table Of Contents
ADVR.010.00.00.000 RE. Sheet 2 of 26 TABLE OF CONTENTS Sheet Introduction Basic Parameters & Specifications Safety Measures Description of Heater Operation and Structure Heater Control Unit Scope of Supply Control Unit Functions Installation Requirements Post-Assembly Testing Recommendations Possible malfunctions during operation and Remedial Procedure Transportation and Storage Warranty Packing Certificate... -
Page 3: Introduction
ADVR.010.00.00.000 RE. Sheet 3 of 26 1 Introduction This Operation Manual is intended to familiarize the User with salient features, operation, assembly and operating procedures for PLANAR–4D-12 (hereinafter called “the heater”) intended for heating a vehicle driver workplace and various compartments of a motorized vehicle at atmospheric temperatures as low as -45°С... -
Page 4: Safety Measures
ADVR.010.00.00.000 RE. Sheet 4 of 26 3 Safety Measures 3.1 The installation of the heater and its fittings shall be performed by authorized organizations only. 3.2 The heater may only be used for the purposes specified herein. 3.3 The fuel supply line shall not be installed inside the passenger compartment or cabin of a motor vehicle. -
Page 5: Description Of Heater Operation And Structure
ADVR.010.00.00.000 RE. Sheet 5 of 26 4 Description of Heater Structure and Operation The heater operates independently from the vehicle engine. The fuel and electric power supply is provided by the vehicle. See Figure 4.1 for the heater wiring diagram. The heater is a self-contained heating device comprising the following: - Heating device (See Figure 4.2 for basic components thereof);... - Page 6 ADVR.010.00.00.000 RE. Sheet 6 of 26 Control Panel harness Control Panel harness Control Panel Control Panel XÐ1 XÐ1 Heater Heater XÐ4 XÐ4 Control unit Control unit Circuit Circuit Circuit Circuit brown brown brown brown +12V +12V + 12V + 12V yellow yellow yellow...
- Page 7 ADVR.010.00.00.000 RE. Sheet 7 of 26 Figure 4.2 – Basic Heater Components...
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Page 8: Heater Control Unit
ADVR.010.00.00.000 RE. Sheet 8 of 26 5 Control Unit The control unit and the control panel control the heater. The control unit performs the following functions: а) initial diagnostics (serviceability check) of heater fittings during ignition, b) diagnostics of heater elements throughout operation, c) heater activation/deactivation by command from control panel;... - Page 9 ADVR.010.00.00.000 РЭ. Sheet 9 of 26 Table 6.1 Designation Pieces Per Heater Control panel ПУ-8 with harness Fuel Supply Pump, Holder, Clamp (Set), Gasket(set) Cab temperature sensor Fuel Supply Pump Harness Fuel supply intake Heat insulation Air Intake Power Supply Harness Screen Holder Exhaust Pipe Clamp...
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Page 10: Control Unit Functions
ADVR.010.00.00.000 РЭ. Sheet 10 of 26 7 Control Panel Functions 7.1 The control panel is intended for: -heater activation and deactivation in manual mode; -setting operation mode according to desired power or temperature; -heater status indication (from the sensor integrated in the heater, control panel unit or external sensor if connected;... - Page 11 ADVR.010.00.00.000 РЭ. Sheet 11 of 26 With the view to energy saving , the indicator stops glowing 20 seconds after last pressing of any knob, while this LED#1 or LED#2 is : - lightning constantly if the heater is activated; - blinking rarely (1 time per 1,5 second) if the heater is not activated;...
- Page 12 ADVR.010.00.00.000 РЭ. Sheet 12 of 26 power mode is selected, pressing knobs with arrows “ ” (decreasing), “ ”(increasing) – you can set up the necessary power (see fig. 7.3)which can be set within 1 to 3 kWt. The indicator shows the scale according which the power is set up. If temperature mode is selected , pressing knobs with arrows “...
- Page 13 ADVR.010.00.00.000 РЭ. Sheet 13 of 26 7.2.4 Indication of malfunction code while failures in heater operation While heater activation and operation there can be malfunctions. In case of malfunction the control unit automatically deactivate the heater. Every malfunction is coded and automatically appears on the indicator(see fig 7.7). While this, malfunction ‘s code and the LED showing the operation mode of the heater will blink rarely.
- Page 14 ADVR.010.00.00.000 РЭ. Sheet 14 of 26 Flame indicator failure Check the flame indicator circuit for disconnection fault with sensor disconnected of its plate. Resistance between contacts should not exceed 10 Ohm. Replace the indicator if it is not operational. Flame failure Check the fuel level and fuel supply system.
- Page 15 ADVR.010.00.00.000 РЭ. Sheet 15 of 26 Ventilation period takes longer The heater is not cooled than usual sufficiently during the purge. Check the combustion air supply system and exhaust pipe line. Check the flame indicator and replace if necessary. Fuel pump failure Check fuel pump wiring for short-circuit fault or disconnection fault.
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Page 16: Installation Requirements
ADVR.010.00.00.000 RE. Sheet 16 of 26 8 Installation Requirements 8.1 Heater Installation Installed the heater indoors while bearing in mind the permissible operating positions shown in Figure 5. The figure shows the two maximum assembly positions of the heater. Positioned the heater’s inlet vent in such a way to prevent absorption of vehicle/heater exhaust gas in normal operating conditions. - Page 17 ADVR.010.00.00.000 RE. Sheet 17 of 26 Ç Ô 2 1 Ô 6 , 5 4 î ò â . Ô 2 5 Figure 8.2– Mounting Holes Used for Heater Installation ÕS1 ÕS1 ÕP13 ÕP13 ÕS3 ÕS3 Figure 8.3- Heater dimensions 8.2 Air Inlet Installation Do not allow combustion air to be sucked in from the passenger compartment or vehicle cabin or boot.
- Page 18 ADVR.010.00.00.000 RE. Sheet 18 of 26 To achieve a tight fit, prior to connecting the exhaust pipe to the heater pipe, make a saw-cut of about 15mm along the length of the exhaust pipe without going beyond the gripped part of the pipe. Ensure that the end of the exhaust pipe does not come into contact with the rubber seal of the heater.
- Page 19 ADVR.010.00.00.000 RE. Sheet 19 of 26 8.4.2 Fuel intake through fuel supply intake. Fuel can enter the heater through a fuel supply intake from the fuel tank according to fig.8.5. a) Perform installation of special washer with fuel supply intake to the tank inlet according to fig.8.5,b) Perform installation of the fuel supply line from fuel supply intake to the heater according to fig.8.6.
- Page 20 ADVR.010.00.00.000 RE. Sheet 20 of 26 When installing the fuel supply line, do not allow connecting sleeves to bend. Use a sharp knife to cut the fuel tube as in Figure 8.7. The cutting location shall be free of indentations, hairs and must not restrict flow through the tube. Correct Incorrect Неправильно...
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Page 21: Post-Assembly Testing
ADVR.010.00.00.000 RE. Sheet 21 of 26 9 Post-installation Testing 9.1 When installing, ensure that: the fuel supply lines of the fuel supply system are leak-proof and all clamps are securely tightened, the electric contacts of the harnesses and heater elements are securely installed, the shift knob located on the control panel is turned to the far left position by being turned anti-clockwise as far as it will go following the click. - Page 22 ADVR.010.00.00.000 RE. Sheet 22 of 26 10.3 An untimely switch to a winter type of fuel may cause a paraffin blockage in the fuel inlet tube filter (if applicable) located in the fuel tank and in the fuel supply pump filter, which may prevent the heater from starting or cause it to stall in mid- operation.
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Page 23: Possible Malfunctions During Operation And Remedial Procedure
DVR.010.00.00.000 RE. Sheet 23 of 26 11. Remedial Procedure for Heater Ignition Problems 11.1 Certain problems may be solved without contacting a maintenance station. If the heater does not operate when switched on, proceed to the following steps: 1) Check the fuel level in the tank and in the fuel supply line beyond the fuel supply pump, 2) Check fuse 25А, 3) Check to see that all the contacts of the connectors and the fuse block are... -
Page 24: Packing Certificate
- improper use of the heater. 14 Packing Certificate The PLANAR – 4D-12 heater serial No. ___________________________________________________ has been packed by the Manufacturer LLC Advers in compliance with the requirements set out in the applicable specifications. Date of Packing______________________________________ Performed by________________________________... -
Page 25: Vending & Assembly Certificate
ADVR.010.00.00.000 RE. Sheet 25 of 26 16 Vending and Assembly Certificate 16.1 The PLANAR – 4D-12 heater serial No. …………………………………..………. Point and Date of Sale………………………………………….. …………………………………………. Stamp here (Vendor’s Signature) By signing below I confirm that I have read, understood and agreed to all of the above terms &... -
Page 26: Warranty Certificates
ADVR.010.00.00.000 RE. Sheet 26 of 26 Limited Liability Company Advers 11 Lesnaya Street, Samara, 443100 Russia Tel. (846) 270-65-09, Fax (846) 270-68-65 Certificate No 2 Warranty Repairs for PALNAR– 4D-12 Serial No…………… Manufacture Date……………….. Date and Point of Sale …………………………………………………………………...
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