ADVR.105.00.00.000 RE. Sheet 2 of 24 TABLE OF CONTENTS Sheet Introduction Basic Parameters & Specifications Safety Measures Description of Heater Structure and Operation Control Unit Scope of Supply Control Panel Functions Installation Requirements Post-Assembly Testing Recommendations Remedial Procedure for Heater Ignition Problems Transportation and Storage Warranty The certificate on packing and acceptance...
The basic parameters are quoted to a margin of 10% tolerance at a temperature of (68 F) at a nominal voltage. Table 1 Parameter Code Version PLANAR 44D 12 Nominal Supply Voltage, V Fuel Type Diesel Oil in compliance with GOST 305, atmospheric temperature-dependent...
ADVR.105.00.00.000 RE. Sheet 4 of 24 3 Safety Measures 3.1 The installation of the heater and its fittings shall be performed by authorized organizations only. 3.2 The heater may only be used for the purposes specified herein. 3.3 The fuel supply line shall not be installed inside the passenger compartment or cabin of a motor vehicle.
ADVR.105.00.00.000 RE. Sheet 5 of 24 4. Description of Heater Structure and Operation The heater operates independently from the vehicle engine. The fuel and electric power supply is provided by the vehicle. See Figure 4.1 for the heater wiring diagram. The heater is a self-contained heating device comprising the following: - Heating device (See Figure 4.2 for basic components thereof);...
Page 6
ADVR.105.00.00.000 RE. Sheet 6 of 24 C ontrol Panel harness C ontrol Panel harness Control Panel Control Panel Heater Heater C ontrol unit C ontrol unit C ircuit C ircuit C ircuit C ircuit brown brown brown brown +12V +12V + 12V + 12V yellow...
ADVR.105.00.00.000 RE. Sheet 8 of 24 5. Control Unit The control unit and the control panel control the heater. The control unit performs the following functions: ) initial diagnostics (serviceability check) of heater fittings during ignition, b) diagnostic of heater elements throughout operation, c) heater activation/deactivation by command from control panel;...
Page 9
ADVR.105.00.00.000 . Sheet 9 of 24 Table 6.1 Designation Pieces Per Heater Control panel -8 with harness Fuel Supply Pump, Holder, Clamp (Set), Gasket(set) (installation kit) Cab temperature sensor Fuel Supply Pump Harness Fuel tank Holder with gasket Heat insulation Fuel supply intake Air Intake Power Supply Harness...
ADVR.105.00.00.000 . Sheet 10 of 24 7. Control Panel Functions 7.1 The control panel is intended for: -heater activation and deactivation in manual mode; -setting operation mode according to desired power or temperature; -heater status indication (from the sensor integrated in the heater, control panel unit or external sensor if connected);...
Page 11
ADVR.105.00.00.000 . Sheet 11 of 24 With the view to energy saving , the indicator stops glowing 20 seconds after last pressing of any knob, while this LED#1 or LED#2 is : - lightning constantly if the heater is activated; - blinking rarely (1 time per 1,5 second) if the heater is not activated;...
Page 12
ADVR.105.00.00.000 . Sheet 12 of 24 you can set up the necessary power (see fig. 7.3)which can be set within 1 to 4 kW. The indicator shows the scale according which the power is set up. you can set up the necessary temperature (see fig. 7.4). The temperature is set within 15°...
Page 13
ADVR.105.00.00.000 . Sheet 13 of 24 7.2.4 Indication of malfunction code while failures in heater operation While heater activation and operation there can be malfunctions. In case of malfunction the control unit deactivates the heater automatically. Every malfunction is coded and automatically appears on the indicator (see fig 7.7). While this, malfunction ibed in table 7.1.
Page 14
ADVR.105.00.00.000 . Sheet 14 of 24 Flame indicator failure Check the flame indicator circuit for disconnection fault with sensor disconnected of its plate. Resistance between contacts should not exceed 10 Ohm. Replace the indicator if it is not operational. Flame failure Check the fuel level and fuel supply system.
Page 15
ADVR.105.00.00.000 . Sheet 15 of 24 Ventilation period takes longer The heater is not cooled than usual sufficiently during the purge. Check the combustion air supply system and exhaust pipe line. Check the flame indicator and replace if necessary. Fuel pump failure Check fuel pump wiring for short-circuit fault or disconnection fault.
ADVR.105.00.00.000 RE. Sheet 16 of 24 8 Installation Requirements 8.1 Heater Installation Installed the heater indoors while bearing in mind the permissible operating positions shown in Figure 8.1. The figure 8.1 shows the two maximum assembly positions of the heater. Positioned the inlet vent in such a way to prevent absorption of vehicle/heater exhaust gas in normal operating conditions.
Page 17
ADVR.105.00.00.000 RE. Sheet 17 of 24 6 , 5 Figure 8.2 Mounting Holes Used for Heater Installation 160,5 160,5 150,5 150,5 397,5 397,5 Figure 8.3- Heater dimensions 8.2 Air Inlet Installation Air necessary for burning, should not be soaked up from salon or a cabin and a car luggage space.
Page 18
ADVR.105.00.00.000 RE. Sheet 18 of 24 To achieve a tight fit, prior to connecting the exhaust pipe to the heater pipe, make a saw-cut of about 15mm along the length of the exhaust pipe without going beyond the gripped part of the pipe. Ensure that the end of the exhaust pipe does not come into contact with the rubber seal of the heater.
Page 19
ADVR.105.00.00.000 RE. Sheet 19 of 24 8.4.2 Installation of a fuel tank on the car A fuel tank it is necessary to have so that the exit of fuel which can flow out from its bulk mouth, on the earth was provided. The bulk mouth of a fuel tank should not be in salon, a luggage carrier, in a motor compartment.
Page 20
ADVR.105.00.00.000 RE. Sheet 20 of 24 Attention! 1. A fuel feeding from a regular fuel tank of the car with the help of fuel supply intake less preferable, because of complexity of its installation 2. At manufacturing of a hole in a regular fuel tank of the car it is necessary to fulfil safety precautions requirements on job with tank which was filled with combustible and explosive fuel.
ADVR.105.00.00.000 RE. Sheet 21 of 24 ATTENTION 1. Do not allow the fuel supply line or fuel supply pump to overheat. Do not install the fuel supply line and fuel supply pump near the exhaust pipe or on top of the engine. 2 The fuel supply line connecting the fuel supply pump to the heater should be installed at the same lifting angle.
ADVR.105.00.00.000 RE. Sheet 22 of 24 ATTENTION! 1 When performing initial ignition following installation, the fuel supply line should be filled with fuel using a fuel pumping device until the fuel level reaches the inlet plug of the heater. If there is no pumping device, restart the heater as many times as necessary to fill the fuel supply line.
ADVR.105.00.00.000 RE. Sheet 23 of 24 10.4 Check the battery charge level on a regular basis. 10.5 While operation Control unit program failure is possible. For example, the heater is not activated or deactivated, does not come to sufficient heating power. To fix the failure it is necessary to disconnect the blocks on the power supply harness XP 4 and XS4 (fig.4.1) for 1-2 min.
ADVR.105.00.00.000 RE. Sheet 24 of 24 13.3 During the warranty period, all defects occurring through the Manufacturer s fault will be repaired by the personnel of authorized car-care centers, using the necessary spare parts provided free of charge by the Manufacturer. 13.4 The Manufacturer does not accept any liability for incomplete delivery or any mechanical damage occurring after sale.
Need help?
Do you have a question about the PLANAR 44D 12 and is the answer not in the manual?
Questions and answers