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OPERATION AND PARTS MANUAL SERIES MODEL MVH508DZ REVERSIBLE PLATE COMPACTOR (HATZ 1D81S-325 DIESEL ENGINE) Revision #0 (04/04/14) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Electric Device Assy.......... 46-49 Control Assy............50-53 NOTICE Nameplate And Decals Assy......54-55 Specifications and part numbers are subject to change without notice. PAGE 4 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 5...
COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. PAGE 6 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
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ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 7...
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MV H-3 06 the engine start diffi cult. and serious damage to the equipment or engine. PAGE 8 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
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ALWAYS keep battery cables in good working condition. hot engine. Repair or replace all worn cables. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 9...
Contact your country's Department of Public Works or recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment. PAGE 10 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
Before starting the plate compactor identify and understand the function of all the controls and components. The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 13...
8. Lifting Bale — When lifting of the compactor is diesel engine. Refer to the owner’s manual for engine required either by forklift, crane etc., tie rope or chain information. around this lifting point. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 15...
NEVER operate the engine with the muffler removed. 5. Dipstick — Remove dipstick to determine if the engine oil level is low. If low, add oil as specified. PAGE 16 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
2. When refueling, be sure to use a strainer for filtration. Spring/Fall 25°C~10°C SAE 10W-30/20 DO NOT top-off fuel. Wipe up any spilled fuel Winter 0°C or Lower SAE 10W-10 immediately. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 17...
3. When the handle bar is raised to the desired height, tighten the wing nut. Grip Wing nut Figure 10. Handle Height Adjustment MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 19...
"Start" position. Figure 12. Key Positions 4. After "HA" is displayed on the hour tachometer, the display will change immediately to "cumulative time" (Figure 13). PAGE 20 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
8. Before the compactor is placed in to operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose component. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 21...
When pulled backward, the machine moves backward. Reverse Throttle lever Neutral Forward Figure 18. Throttle Lever (Idle) Direction control lever Figure 17. Direction Control Lever PAGE 22 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
Figure 20. Key Switch (Stop) Emergency Shutdown 1. Move the throttle lever quickly to the IDLE position, and turn the key to the "Stop" position. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 23...
Ensure that the maintenance area is well ventilated. Fuel engine exhaust contains poisonous carbon monoxide gas that can cause unconsciousness and may result in DEATH. PAGE 24 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
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2. These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient. Refer to the Hatz Shop Manual for service procedures. 3. For commercial use, log hours of operation to determine proper maintenance intervals. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 25...
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Brushing will force dirt into the fibers. Replace the Engine Oil Filter Change paper filter element if it is excessively dirty. Every 2 years Fuel Lines Replace PAGE 26 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
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Dust pot Figure 22. Unlatching Dust Pot 2. Clean dust pot with water and neutral detergent. 3. Return dust pot to air cleaner and latch securely. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 27...
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CAUTION DO NOT exceed OIL LEVEL of hydraulic oil. If the level is higher, oil will burst out from the breather plug. PAGE 28 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
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CRACKS SIDEWALL 6. Reinstall the spark arrester and muffler protector in WEAR reverse order of disassembly. Figure 29. V-Belt Inspection MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 29...
8. Loosen the two bolts on each side of the battery bracket and slide the bracket down to lower the battery to its original location. 9. Tighten the four bolts. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 31...
Piston inside hydraulic pump not Adjust or replace. moving smoothly? Direction Control Lever operating resistance for reverse is high. Vibrator cylinder piston does not move Adjust or replace. smoothly PAGE 32 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
Fan, radiator, or radiator cap defective? Replace defective part. Thermostat defective? Check thermostat and replace if necessary. Head gasket defective or water leakage? Replace parts. PAGE 34 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
“Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 35...
3....01480001 ....ELEMENT, OIL FILTER W/ O-RING NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. PAGE 36 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
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NOTES MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 37...
(BLACK) WHITE BLACK GREEN “CONTROL” (-) BLACK Engine (rear side) (+) RED The grounding Engine (front side) Engine (Starting motor) WHITE GREEN WHITE BLACK BLACK PAGE 46 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
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(BLACK) WHITE BLACK GREEN “CONTROL” (-) BLACK Engine (rear side) (+) RED The grounding Engine (front side) Engine (Starting motor) WHITE GREEN WHITE BLACK BLACK PAGE 48 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
920218150 DECAL, E/G RPM 2400 920217810 DECAL, MODEL (R) 920217820 DECAL, MODEL (L) 920217610 PLATE, SERIAL NO. 920214740 DECAL, LIFTING POSITION 920214730 DECAL, DO NOT LIFT MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 55...
CONNECTING ROD ..........1....NOT SOLD SEPARATELY 04032200 BUSH FOR CONROD 04001810 CONROD SCREW 02251900 BEARING, BIG END STANDARD 02252100 BEARING, BIG END, O.S. 0.5MM .....1....FOR -0.5MM BRG END MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 69...
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HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. SEALING AND BONDING ADHESIVES ※22 ※13 1D50 35,36,37,38,39,40,41,42,43 NOT SOLD SEPARATELY PAGE 70 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
GASKET F. CYLINDER HEAD 0.9 MM 04241300 GASKET F. CYLINDER HEAD 0.95 MM 04002800 GASKET F. CYLINDER HEAD 1.0 MM 04241400 GASKET F. CYLINDER HEAD 1.05 MM MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 71...
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HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. ( CONTINUED) SEALING AND BONDING ADHESIVES ※22 ※13 1D50 35,36,37,38,39,40,41,42,43 NOT SOLD SEPARATELY PAGE 72 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
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PIPE OIL PRESSURE ........1....NOT SOLD SEPARATELY 50634900 VALVE STEM SEAL CAP 01285010 ROCKER EXHAUST .........1....INCLUDES ITEMS W/ ^ 04104300 01557600 GEAR, HOLDER, F. DECOMPR .......1....INCLUDES ITEMS W/* MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 73...
HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY. SEALING AND BONDING ADHESIVES NOT SOLD SEPARATELY PAGE 84 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)
PROTECTION CAP 01193401 ELECT. WIRE STARTER 01587300 MAGNETIC RING, ASSY. 200W .......1....INCLUDES ITEMS W/ % MAGNETIC RING ..........1....NOT SOLD SEPARATELY 50446900 ALLEN SCREW 50344700 HEXAGON NUT MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 95...
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