Summary of Contents for MULTIQUIP Mikasa MVH406DSZ
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OperatiOn and parts Manual series MOdel MVH406dsZ/ MVH406dsCpas reVersiBle plate COMpaCtOr (rOBin d1B40t92040 diesel enGine) Revision #7 (02/28/14) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Hand Pump Assembly ........46-47 Specifications and part numbers are subject to change Battery Assembly..........48-49 without notice. Compaction Analyzing System Assembly ... 50-51 Electric Device Assembly ......... 52-53 page 4 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. We aCCepT aLL maJOR CRediT CaRds! mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 5...
COuLd result in DEATH or seRiOus inJuRY. CauTiOn Indicates a hazardous situation which, if not avoided, COuLd result in minOR or mOdeRaTe inJuRY. NOTICE Addresses practices not related to personal injury. page 6 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 7...
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MV H-3 06 the engine start diffi cult. and serious damage to the equipment or engine. page 8 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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ALWAYS keep battery cables in good working condition. hot engine. Repair or replace all worn cables. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 9...
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Contact your country's Department of Public Works or recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment. page 10 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
Dry Net Weight Recoil/Electric 118.3 lbs. (53.3 kg) Dimensions (L x W x H) 12.40 x 15.51 x 18.89 in (315 x 394 x 480 mm) mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 11...
Due to their weight and force, reversible plates are ideal for semi-cohesive soils. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 13...
16. COMPAS – Compaction Analysing System, monitors soil stiffness. Available only on the MVH406DSCPAS. page 14 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
This lever to controls engine speed. 12. engine nameplate – Contains information about the engine. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 15...
3. When refueling, be sure to use a strainer for filtration. dO nOT top-off fuel. Wipe up any spilled fuel. CLEANER WING Figure 8. Checking the Air Cleaner Figure 10. Refueling mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 17...
6. Turn the ignition key further to the right to the START position to start the engine. Buzzer stops sounding and the engine starts. page 18 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
REVERSE FORWARD Figure 17. Travel Lever Figure 15. Engine Start Handle 4. If the engine does not start, repeat steps 1 through 3. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 19...
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4. If using an electric start unit, return the key switch to the STOP position (Figure 19) as soon as the engine stops. Figure 19. Starter Switch (STOP) page 20 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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LEDs will turn ON. If compacting sand (soft soil), fewer status LED's will Figure 23. Compaction Limit turn ON. Remember dO nOT over compact. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 21...
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RPMs and the V-belt tension as it could be loose. VIBRATION ABNORMALITY DUE TO IMPROPER ENGINE RPM GREEN LED FLASHING Figure 25. Vibration Abnormality Improper Engine RPM's page 22 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
Check hydraulic hose connections with wrench applied for tightness. NOTICE Check engine oil. Fuel piping and connections should be replaced every 2 years. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 23...
When ever the compactor's vibration becomes weak PULLEY or lost during normal operation regardless of operation Figure 28. V-Belt Hazard hours, check the V-belt and clutch immediately. page 24 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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4. Place handle in upright position. Pull travel lever all the and adversely affect performance. dO nOT OveRFiLL way back (reverse), and using a rope, secure travel 600CC Maximum oil level! lever to hand grip. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 25...
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4. Reinsert oil plug into hydraulic oil tank and tighten charge level every month to maintain the performance securely. Reinstall breather cap. of the battery. page 26 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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Battery fluid will be lost through continuous charging and discharging. Discontinue charging if the electrolyte temperature exceeds 117° F (45° C). mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 27...
6. Store compactor in a cool dry place out of the reach of children or unauthorized personnel Troubleshooting For futher maintenance please reference compactor and engine troubleshooting tables on proceeding pages. Figure 37. Fuel Filter page 28 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
Fan, radiator, or radiator cap defective? Replace defective part. Thermostat defective? Check thermostat and replace if necessary. Head gasket defective or water leakage? Replace parts. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 31...
“Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. page 32 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
3....DH50404900 ..KEY, IGNITION SWITCH 3....939010260 ....SHOCK ABSORBER NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 33...
ElECTRIC DEVICE ASSy. →KEY SWITCH BLACK →BUZZER WHITE →KEY SWITCH page 52 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
RObIN D1b40T92040 — SpARE pARTS kIT ASSy. page 54 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — SpARE pARTS kIT ASSy. paRT nO. paRT name QTY. REMARKS 01679302 GASKET SET CRK.CASE 01679400 1000H MAINTE.KIT 01679510 EMERGENCY KIT mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 55...
RObIN D1b40T92040 — CRANkCASE ASSy. SEALING AND BONDING ADHESIVES Parts not available separately page 58 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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ALLEN SCREW M6X18 01555800 COVER 03568701 OIL SUPPLEMENT PLUG FILTER, OIL SUCTION ........1....NOT SOLD SEPARATELY 50475901 O-RING 20X4 05148200 PLATE SPRING 50170700 ALLEN SCREW M6X16 mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 59...
RObIN D1b40T92040 — CRANkSHAfT ASSy. Part not available separately page 60 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RObIN D1b40T92040 — CRANkSHAfT ASSy. paRT nO. paRT name QTY. REMARKS 50529700 COVER 14 01896200 CRANKSHAFT ASSY........1....INCLUDES ITEMS W/ # CRANKSHAFT ...........1....NOT SOLD SEPARATELY 05306100 KEY 7X7X35 mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 61...
RObIN D1b40T92040 — CAMSHAfT ASSy. Parts not available separately page 62 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
RObIN D1b40T92040 — CylINDER HEAD ASSy. 34-1 35-1 36-1 37-1 Parts not available separately page 66 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
RObIN D1b40T92040 — OIl puMp AND GOV. ASSy. D H M 46 47 46 47 27 22 27 22 27 22 26 22 25 22 Parts not available separately page 68 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
RObIN D1b40T92040 — TIMING ASSy. D E H K Parts not available separately page 70 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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CLAMP, ROCKER LEVER .........1....NOT SOLD SEPARATELY CLAMP, ROCKER LEVER .........1....NOT SOLD SEPARATELY SPINDLE ............1....NOT SOLD SEPARATELY 50561800 CTR.SUNK SCREW M6X40 04094700 DRAW ROD 04095700 PRESSURE SPRING mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 71...
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RObIN D1b40T92040 — TIMING ASSy. (CONTINuED)) D E H K Parts not available separately page 72 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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ALLEN SCREW M8X55 50177500 ALLEN SCREW M8X40 50392900 ALLEN SCREW M8X50 03794100 WASHER 04146600 CAM FOLLOWER 04146000 CAM FOLLOWER 05127100 LEVER 50262400 THREADED PIN M6X10 04189500 mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 73...
RObIN D1b40T92040 — blOWER flyWHEEl & AlT. ASSy. 10-11 Parts not available separately page 74 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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FLYWHEEL COVER ..........1....NOT SOLD SEPARATELY ALTERNATOR ............1....NOT SOLD SEPARATELY 50081900 SPRING WASHER A5 ........4 50547000 ALLEN SCREW M5X25 50236600 ALLEN SCREW M6X25 50081200 SPRING WASHER A6 mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 75...
RObIN D1b40T92040 — INJECTION EQuIpMENT ASSy. page 76 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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PARTS SET NOZZLE ASSY EPA .....1....INCLUDES ITEMS W/ $ 29$% SPRING .............1....NOT SOLD SEPARATELY 30$% SPRING WASHER ..........1....NOT SOLD SEPARATELY 31$% PLATE ..............1....NOT SOLD SEPARATELY 32$% 50566600 NOZZLE 33$% BODY ..............1....NOT SOLD SEPARATELY mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 77...
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RObIN D1b40T92040 — INJECTION EQuIp. ASSy. (CONT.) page 78 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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SUPPORT 50323900 ALL.SCR. M6X30 05089300 RETAINING YOKE 05056700 FORK F. INJECTOR 05267900 INSUL.HOSE 120MM 01828510 F. INJ.PUMP BODY ..........1....INCLUDES ITEMS W/ # 50577900 CLAMP 0.5X6.0XA6.0 mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 79...
RObIN D1b40T92040 — RECOIl STARTER ASSy. SEALING AND BONDING ADHESIVES 15 16 Not available separately page 80 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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RETURN SPRING 50062700 ALLEN SCREW M6X10 50170900 SPRING WASHER 6 04155000 DRIVING SLEEVE 05298100 STICKER LABEL 01548800 ROPE PULLEY ..........1....INCLUDES ITEM W/ $ 50514600 WASHER 5.3 mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 81...
RObIN D1b40T92040 — AIR DuCTING (A) ASSy. SEALING AND BONDING ADHESIVES Parts not available separately page 82 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
RObIN D1b40T92040 — AIR DuCTING (b) ASSy. SEALING AND BONDING 12 10 ADHESIVES Parts not available separately page 84 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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HEXSCREW M6X35 01669400 SUPPORT 50144400 HEXAGON NUT M6 50170900 SPRING WASHER 6 50170700 ALLEN SCREW M6X16 01683300 SUPPORT 04099500 SEALING RING 05140900 WASHER 50392610 RUBBER BUSH mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 85...
RObIN D1b40T92040 — CRANkCASE bREATHING SyS. ASSy. SEALING AND BONDING ADHESIVES Parts not available separately page 86 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
RObIN D1b40T92040 — fuEl TANk ASSy. Parts not available separately page 88 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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HEXSCREW M6X16 50170900 SPRING WASHER 6 50144000 HEXSCREW M8X40 50120000 DISC A6.4 50170900 SPRING WASHER 6 50170700 ALLEN SCREW M6X16 04118800 DISC 6.5X13X4.8 04042000 WASHER 6.5X22.5X1 mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 89...
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RObIN D1b40T92040 — fuEl TANk ASSy. (CONTINuED) Parts not available separately page 90 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
RObIN D1b40T92040 — AIR fIlTER ASSy. Part not available separately page 92 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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SEALING STRIP COVER, AIR FILTER .........1....NOT AVAILABLE SEPARATELY 50435800 RUBBER SLEEVE 50452200 WING NUT M6 05149900 GASKET AIR FILTER 05149800 INSULATING FLANGE 04215300 CLOSING COVER mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 93...
RObIN D1b40T92040 — ExHAuST SlICENCER ASSy. PARTS NOT AVAILABLE SEPARATELY page 94 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14)
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