Sony Trinitron GDM-F500 Service Manual
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Sony Trinitron GDM-F500 Service Manual

Sony Trinitron GDM-F500 Service Manual

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Date
SUP/COR No.
1999.01
COR-1
HISTORY
Description of SUP/COR
CORRECTED PART NO. OF TRANFORMER ASSY,
FLYBACK
Model Name : GDM-F500
Part No.
: 9-978-620-11
Change of
main text
Yes

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  • Page 1 HISTORY Model Name : GDM-F500 Part No. : 9-978-620-11 When clicking an item, it’s detail is displayed. Change of Date SUP/COR No. Description of SUP/COR main text CORRECTED PART NO. OF TRANFORMER ASSY, 1999.01 COR-1 FLYBACK...

  • Page 2: Service Manual

    GDM-F500 SERVICE MANUAL US Model Canadian Model AEP Model Chassis No. SCC-L03C-A CHASSIS SPECIFICATIONS TRINITRON COLOR GRAPHIC DISPLAY ® MICROFILM...
  • Page 3 VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR Parts on Set SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS AP- PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE- MENTS PUBLISHED BY SONY. CIRCUIT ADJUST- MENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN THIS MANUAL.
  • Page 4 GDM-F500 POWER SAVING FUNCTION DIAGNOSIS Failre Power LED +B failure Orange (0.5 sec) (0.5 sec) Horizontal / Vertical Deflection Orange failure, Thermal protector (1.5 sec) (0.5 sec) ABL protector Orange (0.5 sec) (1.5 sec) HV failure Orange Orange (0.25 sec) (0.25 sec)

  • Page 5: Timing Specification

    GDM-F500 TIMING SPECIFICATION MODE AT PRODUCTION MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 RESOLUTION 738 X 414 1600 X 1200 1800 X 1440 1800 X 1350 1364 X 1201 CLOCK 28.322 MHZ 229.500 MHZ 299.436 MHZ 299.000 MHZ 195.500 MHZ...

  • Page 6: Table Of Contents

    GDM-F500 TABLE OF CONTENTS Section Title Page 1. GENERAL ..............1-1 2. DISASSEMBLY 2-1. Cabinet Removal ..........2-1 2-2. D Board Removal ..........2-1 2-3. G Board Removal ..........2-2 2-4. A Board Removal ..........2-2 2-5. L Board Removal ..........2-3 2-6.

  • Page 7: General

    SECTION 1 The operating instructions mentioned here are partial abstracts from the Operating Instruction Manual. The page numbers of GENERAL the Operating Instruction Manual remain as in the manual.

  • Page 15: Disassembly

    GDM-F500 SECTION 2 DISASSEMBLY 2-1. CABINET REMOVAL Four screws (+ BVTP 4 x 16) Screw cover Four screws (+ BVTT 4 x 8) Two screws (+ BVTT 4 x 8) Top cover Screw cover Cabinet Three screws (+ BVTT 4 x 8)

  • Page 16: G Board Removal

    GDM-F500 2-3. G BOARD REMOVAL Two screws (+ BVTP 3 x 10) Screw (+ BVTT 4 x 8) G shield Two screws (+ BVTT 4 x 8) Two screws (+ BVTP 3 x 10) Screw (+ P 3.5 x 20)

  • Page 17: L Board Removal

    GDM-F500 2-5. L BOARD REMOVAL CN5001 CN5004 CN5002 CN5003 L board Four printed circuit board holders 2-6. SERVICE POSITION CAUTION : SHORT D,G boards Rear shield If the claw is hooked, opening and closing the board is impossible. Do not try to do it by force.

  • Page 18: H1, H2 And J Boards Removal

    GDM-F500 2-7. H1, H2 AND J BOARDS REMOVAL Four screws (Tapping screw 5) Two screws (+ BVTP 3 x 10) H2 board Claw Claw CN891 CN801 J board Claw Two screws (+ BVTP 3 x 10) Knob H1 board Bezel assembly 2-8.

  • Page 19: Picture Tube Removal

    GDM-F500 2-9. PICTURE TUBE REMOVAL Open the D block (Refer to 2-2.) Four screws (+ BVTT 4 x 8) Three connectors GND (DY) 6P (DY) A board 10P (DY) Anode cap Open the G block (Refer to 2-3.) EMI spring (4)

  • Page 20: Harness Location

    GDM-F500 2-10. HARNESS LOCATION H1 board H2 board CN802 Stand assembly J board CN801 CN803 CN891 CN2601 US board Picture tube CN671 CN672 CN690 CN901 CN5003 CN5004 CN5002 CN5001 CN604 CN501 CN509 D board G board L board Rear shield...

  • Page 21: Safety Related Adjustment

    GDM-F500 SECTION 3 SAFETY RELATED ADJUSTMENT When replacing or repairing the shown below table, the d) Beam Current Protector Circuit Check-1 following operational checks must be performed as a (Hardware) safety precaution against X-rays emissions from the unit. Connect a variable resistor (20 k or more) and an am- meter in series between pin !¡...

  • Page 22: Adjustments

    GDM-F500 SECTION 4 ADJUSTMENTS Note: Hand degauss must be used on stand-by or power-off condition. This model has an automatic earth magnetism correction function by using an earth magnetism sensor and a LCC coil. When using a hand degauss while monitor (LCC coil) is being operated, it sometimes gets magnetized, and the system may not work properly as a result.
  • Page 23 GDM-F500 Connect the communication cable of the computer to the connector located on the D board or US board on the monitor. Run the service software and then follow the instruction. 1-690-391-21 A-1500-819-A 3-702-691-01 Interface Unit Connector Attachment IBM AT Computer...

  • Page 24: Diagrams

    SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAMS...
  • Page 26 5-2. FRAME SCHEMATIC DIAGRAM CONNECTOR PANEL R IN 1 R GND 1 CN401 G IN 1 WHT-L :S-MICRO G GND 1 VIDEO AMP, B IN 1 B GND 1 RGB OUT 5BNC R IN 2 R GND 2 CN402 G IN 2 G GND 2 WHT-L :S-MICRO...

  • Page 27: Schematic Diagrams And Printed Wiring Boards

    5-3. CIRCUIT BOARDS LOCATION • D BOARD SEMICONDUCTOR LOCATION -COM, Q1007 DEFLECTION Note: The components identified by shading and mark Q1008 Conductor Component Q1009 ! are critical for safety. Replace only with part Side Side — D BOARD (Conductor Side) — —...

  • Page 28: Schematic Diagrams Of D (1/2, 2/2) Board

    (1) Schematic Diagrams of D (1/2, 2/2) Board ROTATION+ ROTATION- CN520 CN512 CN509 :S-MICRO :S-MICRO :S-MICRO TO L BOARD TO L BOARD CN5002 CN5001 D026 D027 D028 D029 D017 MA151WK-TX 1PS226 1PS226 1PS226 1PS226 R1022 +15V 0 :CHIP CN511 VCLK1 -15V C1010 D018...

  • Page 29: Schematic Diagrams Of G, H1, H2, J And L Boards

    (2) Schematic Diagrams of G, H1, H2, J and L Boards D612 RM11A IC630 DM-60 +200V REG CN891 R676 CN671 S891 POWER C683 D610 R671 2200p R672 470k :S-MICRO AC L OUT D4SB60L T640 :CHIP 500V :CHIP AC RECT C605 R640 C670 H CENT H...
  • Page 30 (h1) (h2) V.STAT, H.STAT, LCC, USER CONTROL USER CONTROL POWER SW POWER SUPPLY GEO MAGNETIC SENSOR — G BOARD — — H1 BOARD — — L BOARD (Conductor Side) — — L BOARD (Component Side) — — H2 BOARD — —...

  • Page 31: Schematic Diagram Of A Board

    (3) Schematic Diagram of A Board IC401 IC402 IC403 C412 +12V FA4111 BLOCK M52755FP-TP INPUT SELECT M52722P RGB PRE-AMP 0.01 RGB OUT C306 B:CHIP STBY+5V +12V CN402 C402 0.01 R314 D301 C305 C312 R122 B:CHIP C322 1PS226-115 0.01 B:CHIP C307 :CHIP WHT-L OSD_BLK...
  • Page 32 VIDEO AMP RGB OUT — A BOARD (Conductor Side) — — A BOARD (Component Side) — • A BOARD SEMICONDUCTOR LOCATION Conductor Component Side Side IC401 A–1 IC402 B–3 B–1 IC403 B–3 B–1 IC404 A–2 IC406 A–1 A–3 IC408 A–1 A–3 IC409 C–1...

  • Page 33: Schematic Diagram Of Us Board

    (4) Schematic Diagram of US Board R2608 FB2903 1.1UH R2606 R2607 CN2601 C2617 0.01 CN2902 B:CHIP T2601 CM08RB04 R2943 R2901 FB2912 0:CHIP V BUS1 R2602 :CHIP :CHIP D2904 UDZ-TE-17-5.6B C2609 R2603 UPSTREAM+5V GND1 FB2601 1.1UH R2944 R2927 USB_TX IC2602 FB2932 µCC38531N 1.1UH :CHIP...
  • Page 34 (us) USB CONTROL — US BOARD (Conductor Side) — — US BOARD (Component Side) — US BOARD Terminal name of semiconductors in silk screen printed circuit ( Ref. D2601–D2604, D2609, D2902–D2915 : Refer to Terminal name of semiconductors in silk screen printed circuit (see page 5-9) 5-31...

  • Page 35: Semiconductors

    5-5. SEMICONDUCTORS BA10393F-E2 LA6500-FA M52722P TUSB2040PT 2SA1049-GR NJM4558M 2SC2458-YGR µPC4558G2 2SC2603-EF 24LC21AT/SN 2SC2603TP-EF TOP VIEW 52 pin DIP 28 pin DIP M52755FP-TP µPC1093J LA6510 8 pin SOP BA9756FS-E2 2SA1091-O MB88346BPFV MB88346BPFV-EF 36 pin SOP UCC38531N LA7841L NJM78L09A TA78L05S TA78L09S 20 pin SOP NJM7806FA µPC24M06HF TOP VIEW...
  • Page 36 UF4005PKG23 D4SBS4-F DTZ24B D4SBL40 CATHODE DTZ33B CATHODE D4SB60L DTZ4.7C DTZ5.1B DTZ9.1 MA111 MA111-TX SLR-325YCT31 – MA8039 RD12SB2 ANODE RD5.6S-B RD6.2M-B1 2SC5047S-SONY-CA UDZ-TE-17-10B RD9.1ES-L2 – UDZ-TE-17-12B UDZ-TE-17-13B D10SC9M UDZ-TE-17-24B UDZ-TE-17-33B ANODE CATHODE UDZ-TE-17-3.3B UDZ-TE-17-3.9B UDZ-TE-17-4.7B UDZ-TE-17-5.1B UDZ-TE-17-5.6B UDZ-TE-17-6.2B UDZ-TE-17-9.1B 2SK1120LBSONY2 1SS355...

  • Page 37: Exploded Views

    GDM-F500 SECTION 6 EXPLODED VIEWS • Items with no part number and no • Items marked " * " are not stocked since The components identified by shading description are not stocked because they they are seldom required for routine ¡...

  • Page 38: Picture Tube

    GDM-F500 6-2. PICTURE TUBE The components identified by shading Les composants identifiés per un tramé 7-685-647-79 +BVTP 3X10 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la 7-685-663-71 +BVTP 4X16 Replace only with part number specified.

  • Page 39: Packing Materials

    GDM-F500 The components identified by shading ¡ and mark are critical for safety. Replace only with part number specified. 6-4. PACKING MATERIALS Les composants identifiés per un tramé ¡ et une marque sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.

  • Page 40: Electrical Parts List

    GDM-F500 GDM-F500 The components identified by shading Les composants identifiés per un tramé SECTION 7 ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une ELECTRICAL PARTS LIST piéce portant le numéro spécifié.
  • Page 41 GDM-F500 Les composants identifiés per un tramé The components identified by shading ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la sécurité. Ne les remplacer que par une Replace only with part number specified.
  • Page 42 GDM-F500 The components identified by shading Les composants identifiés per un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 43 GDM-F500 Les composants identifiés per un tramé The components identified by shading ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la sécurité. Ne les remplacer que par une Replace only with part number specified.
  • Page 44 GDM-F500 The components identified by shading Les composants identifiés per un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 45 GDM-F500 Les composants identifiés per un tramé The components identified by shading ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la sécurité. Ne les remplacer que par une Replace only with part number specified.
  • Page 46 GDM-F500 The components identified by shading Les composants identifiés per un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 47 GDM-F500 Les composants identifiés per un tramé The components identified by shading ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la sécurité. Ne les remplacer que par une Replace only with part number specified.
  • Page 48 GDM-F500 The components identified by shading Les composants identifiés per un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 49 GDM-F500 Les composants identifiés per un tramé The components identified by shading ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la sécurité. Ne les remplacer que par une Replace only with part number specified.
  • Page 50 GDM-F500 The components identified by shading Les composants identifiés per un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 51 Q506 8-729-820-73 TRANSISTOR 2SC3746 IC013 8-759-233-66 IC TC74HCT04AF Q507 8-729-035-54 TRANSISTOR 2SJ449 IC014 8-759-011-64 IC MC74HC4052F Q508 8-729-045-36 TRANSISTOR 2SC5047S-SONY-CA IC016 8-759-332-39 IC UPC24M06HF Q509 8-729-033-25 TRANSISTOR DTC114GKA IC502 8-759-803-42 IC LA6500-FA IC505 8-759-100-96 IC UPC4558G2 Q510 8-729-120-28 TRANSISTOR 2SC1623-L5L6...
  • Page 52 GDM-F500 The components identified by shading Les composants identifiés per un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 53 GDM-F500 Les composants identifiés per un tramé The components identified by shading ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la sécurité. Ne les remplacer que par une Replace only with part number specified.
  • Page 54 GDM-F500 The components identified by shading Les composants identifiés per un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 55 GDM-F500 Les composants identifiés per un tramé The components identified by shading ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la D(h1)(h2)J sécurité. Ne les remplacer que par une Replace only with part number specified.
  • Page 56 GDM-F500 The components identified by shading Les composants identifiés per un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 57 GDM-F500 Les composants identifiés per un tramé The components identified by shading ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la L(us) sécurité. Ne les remplacer que par une Replace only with part number specified.
  • Page 58 GDM-F500 The components identified by shading Les composants identifiés per un tramé ¡ ¡ and mark are critical for safety. et une marque sont critiques pour la (us) Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 59 GDM-F500 Les composants identifiés per un tramé The components identified by shading ¡ ¡ et une marque sont critiques pour la and mark are critical for safety. Replace only with part number specified. sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
  • Page 60 GDM-F500 US Model Canadian Model SERVICE MANUAL AEP Model Chassis No. SCC-L03C-A CHASSIS CORRECTION-1 Please correct your service manual. SUBJECT : CORRECTED PART NO. OF TRANFORMER ASSY, FLYBACK Les composants identifiés per un tramé The components identified by shading ¡...

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