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Zenith P60W38 Series Service Manual

Zenith plasma tv service manual
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SERVICE MANUAL
Product Type:
Chassis:
Manual Series:
Manual Part #:
Model Line:
Product Year:
Description of Controls .................................................4
Adjustment Instructions ...............................................16
Printed Circuit Boards .................................................19
Diagrams ...................................................................29
Parts List ...................................................................31
Schematics ....................................................................
Printed in Korea
PLASMA
RF-03LA
2003
CONTENTS
Published Oct. 2003
by Technical Publications
Zenith Electronics Corporation
201 James Record Road
Huntsville, Alabama 35824-1513
Copyright © 2003 by Zenith Electronics Corporation
Model Series:
P60W38
P60W38H

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Summary of Contents for Zenith P60W38 Series

  • Page 1 Adjustment Instructions ..........16 Printed Circuit Boards ..........19 Diagrams ..............29 Parts List ..............31 Schematics ..............Published Oct. 2003 by Technical Publications Zenith Electronics Corporation 201 James Record Road Huntsville, Alabama 35824-1513 Copyright © 2003 by Zenith Electronics Corporation Printed in Korea...
  • Page 2 When servicing this product, under no circumstances should the original design danger of electrical shock. DO NOT USE A LINE ISOLATION be modified or altered without permission from Zenith Electronics Corporation. TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS DESCRIPTION OF CONTROLS ...........4 SPECIFICATIONS..............6 EXTERNAL CONTROL DEVICE SETUP......8 IR CODE................14 ADJUSTMENT INSTRUCTION...........16 PRINTED CIRCUIT BOARD ..........19 BLOCK DIAGRAM...............29 EXPLODED VIEW...............30 EXPLODED VIEW PARTS LIST .........31 REPLACEMENT PARTS LIST ..........32 SCHEMATIC DIAGRAM............- 3 -...

  • Page 4: Description Of Controls

    DESCRIPTION OF CONTROLS Controls Controls Front Panel Controls Front Panel Controls - This is a simplified representation of a typical front panel. The Front Panel Controls shown here may be somewhat different from your monitor. ON/OFF Main Power Button INPUT SELECT Button Sub Power Button VOLUME ( ) Buttons...

  • Page 5: Remote Control Key Functions

    DESCRIPTION OF CONTROLS Remote Control Key Functions Remote Control Key Functions - When using the remote control, aim it at the remote control sensor on the monitor. - Under certain conditions such as if the remote IR signal is interrupted, the remote control may not function. Press the key again as necessary.

  • Page 6: Specifications

    SPECIFICATIONS Monitor Display Specifications (RGB-PC / DVI-PC Mode) Horizontal Vertical Horizontal Vertical Resolution Resolution Frequency(KHz) Frequency(Hz) Frequency(KHz) Frequency(Hz) 31.468 70.09 60.00 31.500 640x350 37.861 85.08 70.00 852x480 35.000 31.469 70.08 37.500 75.00 720x400 37.927 85.03 48.363 60.00 31.469 59.94 1024x768 56.476 70.06 35.000...
  • Page 7 SPECIFICATIONS Product Specifications Product Specifications MODELS P60W38, P60W38H Width (inches / mm) 57.3 / 1455 Height (inches / mm) 84.3 / 883 Depth (inches / mm) 3.9 / 99 Weight (pounds / kg) 144 / 65.3 Power requirement AC120V, 60Hz...

  • Page 8: External Control Device Setup

    EXTERNAL CONTROL DEVICE SETUP - Connect the RS-232C input jack to an external control device (such as a computer or an A/V control system) and control the Monitor’s functions externally. - Connect the serial port of the control device to the RS-232C jack on the Monitor back panel. - RS-232C connection cables are not supplied with the Monitor.
  • Page 9 EXTERNAL CONTROL DEVICE SETUP Set ID Set ID - Use this function to specify a monitor ID number. - Refer to ‘Real Data Mapping 1’. See page 27. 1. Press the MENU button and then use the button to select the SPECIAL menu. D D / E E VIDEO language...
  • Page 10 EXTERNAL CONTROL DEVICE SETUP 04. Screen Mute (Command:d) 01. Power (Command:a) G To control Power On/Off of the Monitor. G To select screen mute on/off. Transmission Transmission [k][a][ ][Set ID][ ][Data][Cr] [k][d][ ][Set ID][ ][Data][Cr] Data 0 : Power Off 1 : Power On Data 0 : Screen mute off (Picture on) 1 : Screen mute on (Picture off)
  • Page 11 EXTERNAL CONTROL DEVICE SETUP 08. Brightness (Command2:h) 13. Remote Control Lock Mode (Command2:m) G To adjust screen brightness. G To lock the remote control and front panel controls on the You can also adjust brightness in the Video menu. monitor Transmission Transmission [k][h][ ][Set ID][ ][Data][Cr]...
  • Page 12 EXTERNAL CONTROL DEVICE SETUP 17. PIP Position (Command2:q) 21. Color Temperature (Command2:u) G To adjust color temperature. G To select sub picture position for PIP. You can also adjust the sub picture position using You can also adjust ACC in the Video menu. Win.position on the remote control or in the Special menu.
  • Page 13 EXTERNAL CONTROL DEVICE SETUP 25. PIP Input Select (Command2:y) 29. Orbiter Time Setting (Command2:r) G To adjust orbiter operation time term. G To select input source for sub picture in PIP mode. Transmission Transmission [k][y][ ][Set ID][ ][Data][Cr] [j][r][ ][Set ID][ ][Data][Cr] Data 0: RGB 1: Component Data Min: 1 ~ Max: FE...

  • Page 14: Ir Code

    IR CODE IR Code Information IR Code Information How to Connect How to Connect G Connect your wired remote control to the Remote Control port on the Monitor. Remote Control IR Code Remote Control IR Code G Output waveform Single pulse, modulated with 37.917KHz signal at 455KHz Carrier frequency = 1/T Duty ratio = T1/T...
  • Page 15 IR CODE Code (Hexa) Function Note UP ( R/C Button DOWN ( R/C Button VOL+ ( R/C Button VOL- ( R/C Button POWER On/Off R/C Button (Power On/Off) POWER ON Discrete IR Code (Only Power On) POWER OFF Discrete IR Code (Only Power Off) MUTE R/C Button Number Key 0...

  • Page 16: Adjustment Instruction

    ADJUSTMENT INSTRUCTIONS 1. Application Range 4. POWER PCB Assy Voltage adjustment (Va, Vs voltage adjustment) This service manual applies to all 60” PDP Monitors using the RF-03LA chassis. 4-1. Test equipment D.M.M 1EA 2. Specification. 4-2 Connection Diagram for Measuring Refer to fig.1 (1).
  • Page 17 ADJUSTMENT INSTRUCTIONS 6-2. Connecting diagram of equipment for measuring(Auto adjustment) VR8501 VS ADJ VR8401 VA ADJ VA: 1, 2 VS: 8, 9, 10 R-H 216 GND: 3, 4, 5, 6 G-H 216 B-H 216 High Light Adjustment CVBS signal input 216 Gray Level 105~115Cd/§‡...
  • Page 18 ADJUSTMENT INSTRUCTIONS 7. DDC Data INPUT 8. Adjustment of Component Off-Set 7-1. Required Equipment 8-1.Required Test Equipment (1) A jig for adjusting PC, DDC (PC serial to D-sub connection HD-STB(SK-011T) or similar product equipment) 8-2.Manual Adjustment of Component (2) S/W for writing DDC (EDID Data Write & Read) OFF-Set (3) D-sub 15P Cable, D-Sub to DVI Connector(connect to DVI Jack)

  • Page 19: Printed Circuit Board

    PRINTED CIRCUIT BOARD MAIN(TOP) - 19 -...
  • Page 20 PRINTED CIRCUIT BOARD MAIN(BOTTOM) - 20 -...
  • Page 21 PRINTED CIRCUIT BOARD SMPS DC-DC (TOP) - 21 -...
  • Page 22 PRINTED CIRCUIT BOARD SMPS DC-DC (BOTTOM) - 22 -...
  • Page 23 PRINTED CIRCUIT BOARD SMPS PFC (TOP) - 23 -...
  • Page 24 PRINTED CIRCUIT BOARD SMPS PFC (BOTTOM) - 24 -...
  • Page 25 PRINTED CIRCUIT BOARD SPK (TOP) CONTROL (TOP) CONTROL (BOTTOM) SPK (BOTTOM) VS PACK (TOP) LOCAL KEY(TOP) VS PACK (BOTTOM) LOCAL KEY(BOTTOM) - 25 -...
  • Page 26 PRINTED CIRCUIT BOARD POWER SWITCH(BOTTOM) POWER SWITCH(TOP) VA (TOP) VA (BOTTOM) POWER CONTROL (TOP) POWER CONTROL (BOTTOM) - 26 -...
  • Page 27 PRINTED CIRCUIT BOARD AV BOARD (TOP) AV BOARD (BOTTOM) - 27 -...
  • Page 28 PRINTED CIRCUIT BOARD AV FIX BOARD (BOTTOM) AV FIX BOARD (TOP) - 28 -...

  • Page 29: Diagrams

    BLOCK DIAGRAM - 29 -...

  • Page 30: Exploded View

    EXPLODED VIEW - 30 -...

  • Page 31: Exploded View Parts List

    PWB(PCB) ASSEMBLY,DISPLAY XRCT ASSY HAND 60X5 X-CENTER TOP 6871QRH022A PWB(PCB) ASSEMBLY,DISPLAY XRRT ASSY HAND 60X5 X RIGHT TOP 6871QEH017A PWB(PCB) ASSEMBLY,DISPLAY ETC HAND PDP50X20000 TEMP. SENSOR B/D 3091V00A39D CABINET ASSEMBLY,MU-60PZ30M STEREO RF03LA FOR ZENITH 4980V00142B SUPPORTER,FILTER AL5052 NONE 4980V00142A SUPPORTER,FILTER AL5052 NONE 4980V00143B...

  • Page 32: Replacement Parts List

    REPLACEMENT PARTS LIST For Capacitor & Resistors, the CC, CX, CK, CN : Ceramic RD : Carbon Film charactors at 2nd and 3rd digit CQ : Polyestor RS : Metal Oxide Film RUN DATE : 2003.10.21 in the P/No. means as follows; CE : Electrolytic RN : Metal Film RF : Fusible...
  • Page 33 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION IC204 0TR830009BA BSS83 Q720 0TR387500AA CHIP 2SC3875S(ALY) KEC Q001 0TR387500AA CHIP 2SC3875S(ALY) KEC Q721 0TR387500AA CHIP 2SC3875S(ALY) KEC CHIP 2SA1504S(ASY) KEC CHIP 2SC3875S(ALY) KEC Q001 0TR150400BA Q722 0TR387500AA Q002 0TR387500AA...
  • Page 34 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION Q8901 0TR387500AA CHIP 2SC3875S(ALY) KEC D8204 0DD110009DB RM11CV(1) TP SANKEN Q8902 0TR387500AA CHIP 2SC3875S(ALY) KEC D8205 0DD100009AP EG1ZV(1) TP SANKEN TP CHIP 2SC3875S(ALY) KEC FML-G12S Q8903 0TR387500AA D8206 0DD120000BB Q8904...
  • Page 35 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION D854 0DD226239AA CHIP KDS226 SOT-23 ZD8906 0DZ560009CF MTZJ5.6B TP DO34 0.5W 5.6V 5UA - D855 0DD226239AA CHIP KDS226 SOT-23 ZD8908 0DZRM00178A UDZS TE-17 5.1B CHIP KDS226 SOT-23 D857 0DD226239AA CAPACITOR...
  • Page 36 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C053 0CE106SF6DC 10UF MVG 16V 20% R/TP(SMD) SMD C485 0CE107SF6DC 100UF MVG 16V M SMD R/TP C056 0CE107DH618 100UF STD 25V M FL TP5 C488 0CE106SF6DC 10UF MVG 16V 20% R/TP(SMD) SMD 0.1U 100V K POLY 220000PF 2012 16V 10% R/TP X7R...
  • Page 37 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C820 0CE105WK6DC 1UF MVK 50V 20% R/TP(SMD) SMD C8331 181-091G DEHR33D471KN3A 470PF 2KV 10%,-10% C8202 0CQ1031N509 0.01U 100V K POLY C8332 181-120K 2200PF 4KV M E FMTW LEAD 4.5 1UF KME 50V M FL TP5 2200PF 4KV M E FMTW LEAD 4.5 C8203...
  • Page 38 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C8819 0CE228EJ61A 2200UF KMG 35V M FL TP 7.5 L470 0LC0233002A INDUCTOR,CHIP 3.3UH CERATECH R/TP C8820 0CQ1041N509 0.1U 100V K POLY L471 0LC0233002A INDUCTOR,CHIP 3.3UH CERATECH R/TP 0.1U 100V K POLY INDUCTOR,CHIP 3.3UH CERATECH R/TP...
  • Page 39 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION P801A 6602V25009F 2.5MM 7P 0-171825-7 AMP MN-42PZ10 AR261 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P P802 366-932B 2.5MM 3P GIL-G LG CABLE S (STICK) AR262 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P...
  • Page 40 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION IC341 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P R8262 0RS0161H609 1.6 OHM 1/2 W 5.00% TA52 IC342 0RRZVTA001D 22 OHM 1 / 16 W 1608 5% R/TP 4P R8263 0RS0471H609 4.7 OHM 1/2 W 5.00% TA52...
  • Page 41 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION R8518 0RN1002F409 10K OHM 1/6 W 1.00% TA52 R8826 0RD3900F609 390 OHM 1/6 W 5% TA52 R8519 0RD3301F609 3.3K OHM 1/6 W 5.00% TA52 R8827 0RD4701F609 4.7K OHM 1/6 W 5% TA52 10K OHM 1/6 W 5% TA52 1K OHM 1/6 W 5% TA52 R8522...
  • Page 42 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION L8305 150-F06D SQE2930 MH PHY TURN R129 6200JB8010L MLB-201209-1000L-N2 1000OHM 350MA L8306 6200VLB005E COOL-27(TROIDAL) ,82MH 1.4PHY R130 6200JB8010L MLB-201209-1000L-N2 1000OHM 350MA FERRITE 1UH TAPING L8401 125-022K R833 6200JB8010L MLB-201209-1000L-N2 1000OHM 350MA L871...

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