HISTORY INFORMATION FOR THE FOLLOWING MANUAL: WAX3 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-26S3000 RM-YD018 US/CANADA KDL-32S3000 RM-YD018 US/CANADA KDL-40S3000 RM-YD018 US/CANADA KDL-46S3000 RM-YD018 US/CANADA ORIGINAL MANUAL ISSUE DATE: 4/2007 : UPDATED ITEM REVISION DATE SUBJECT 4/2007 No revisions or updates are applicable at this time.
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Self Diagnosis Supported model WAX3 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-26S3000 RM-YD018 US/CANADA KDL-32S3000 RM-YD018 US/CANADA KDL-40S3000 RM-YD018 US/CANADA KDL-46S3000 RM-YD018 US/CANADA KDL-46S3000 RM-YD018 LCD DIGITAL COLOR TELEVISION 9-883-745-04...
Trademark Information “BRAVIA” and , S-Force, BRAVIA Theatre Sync, and DMe trademarks or registered marks of Sony Corporation. Blu-ray Disc is a trademark. “XMB”, “XrossMediaBar” and “PS3” are trademarks of Sony Corporation and/or Sony Computer Entertainment Inc. This TV incorporates High-Definition Multimedia Interface (HDMI™) technology.
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
KDL-26S3000/32S3000/40S3000/46S3000 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-26S3000/32S3000/40S3000/46S3000...
KDL-26S3000/32S3000/40S3000/46S3000 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-26S3000/32S3000/40S3000/46S3000 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KDL-26S3000/32S3000/40S3000/46S3000 Viewing the Self Check Diagnostic List 1. TV must be in standby mode. (Power off). 2. Press the following buttons on the Remote Commander within a second of each other: Channel 5 Volume - TV POWER . DISPLAY The Self Check list displays.
KDL-26S3000/32S3000/40S3000/46S3000 1-3. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL (KDL-26S3000/32S3000 ONLY) Remove 2 screws from bottom of Arms, +PSW M5X16 Remove 3 screws from bottom bracket and Stand, +PSW M5X16 VESA Arm Assembly Stand Assembly Under Cover Bottom Bracket 1-4. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL...
KDL-26S3000/32S3000/40S3000/46S3000 1-5. U1 BOARD, DTT SHIELD, AND JACK HOLDER REMOVAL Disconnect one connector Remove one screw, +BVTP 3X12 TYPE2 IT-3 Release hooks and remove U1 Board. Remove Jack holder from Bezel. Release hooks to remove DTT Shield from BU1 bottom shield.
KDL-26S3000/32S3000/40S3000/46S3000 1-7. G1D/G1H BOARD (POWER UNIT) AND G1 BRACKET REMOVAL (KDL-26S3000/32S3000 ONLY) Remove 4 screws, +PSW 3SG Disconnect 3 connectors Power Unit G1 Bracket 1-8. SPEAKER, H3 BOARD, AND H4 BOARD REMOVAL Slide out Speaker and Baffl e from Bezel...
KDL-26S3000/32S3000/40S3000/46S3000 1-10. D2 BOARD REMOVAL (KDL-46S3000 ONLY) Disconnect 3 connectors Remove 4 screws, +PSW 3SG D2 Board D2 Bracket 1-10-1. REPLACING THE INVERTER CONNECTOR ASSEMBLY (KDL-46S3000 ONLY) Use the following procedure to confirm that the Inverter connector is securely attached to the board.
KDL-26S3000/32S3000/40S3000/46S3000 1-14. LCD PANEL, LED AND GUIDE LIGHT REMOVAL (KDL-40S3000/46S3000 ONLY) Remove 2 screws from Bezel and Top Brackets, +BVTP2 4X16 Remove 4 screws from Top Brackets, +PSW M5X8 Remove 4 screws from Bottom Brackets, + PSW M5X12 Remove 4 screws from Stand Holders, +PSW M5X16...
KDL-26S3000/32S3000/40S3000/46S3000 1-15. INVERTER BOARD REMOVAL CAUTION: Be sure to identify the inverter cover screws before proceeding. DO NOT remove the screws securing the plastic strip holding the lamp sockets. Remove screws securing the inverter cover. Remove screws securing the inverter board...
KDL-26S3000/32S3000/40S3000/46S3000 WIRE DRESSING KDL-26S3000 ONLY OVERALL VIEW KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY H3 BOARD HARNESS OPERATION PROCESS 1. Apply Sheet Core C to edge of Panel to cover sharp edge of panel. Use ribs on bezel (w/o screw boss) as a guide to center tape. 2. Use 2nd UL Tape on H3-Bd harness to align with edge of panel.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY H3 BOARD HARNESS (CONTINUED) OPERATION PROCESS Sheet Core C 1. Apply Sheet Core C as Shown on H3-Bd Use Panel "bumps" as tape guide. Harness 2. Make sure wires do not cross over "bumps" in the Panel. LVDS cable will be attached to bumps (with 3x5mm screw-pinch points).
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY H4 BOARD OPERATION PROCESS 1. Install H4-Bd. Be careful to align Plastic clip at bottom of bezel with notch in PWB. 2. Use LCD Tape to hold H4-Bd wires to edge of the RIGHT Speaker. KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY INVERTER CONNECTOR OPERATION PROCESS Install/Wire Dress Harnesses as shown. CAUTION: Make sure INVERTER CONN. is Fully LOCKED!! CAUTION: Make Sure Inverter Connector is Fully LOCKED! KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY H4 BOARD AND RIGHT SPEAKER OPERATION PROCESS Wire Dress Right Speaker wires and H4 cables in G3-Bd clips (green arrows). NOTE: Rt. Spkr. Wires are dressed ONLY in far right clip on G-Bracket Apply LCD Tape to Corner of G-Bracket to keep wires from touching sharp edge of Lower LCD Bracket.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY CORE BLOCK HARNESS OPERATION PROCESS Route/Dress Harnesses connected to Core Block as Shown NOTE Order & Direction of Cables in plastic Clip on Shield Case. Keep Cables BELOW level of Shield Case (Pinch Points) NOTE order and direction of cables!
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY G1D BOARD OPERATION PROCESS CAUTION: Make Sure Inverter Conn ON G-Bd is Fully LOCKED! 1. Install/Wire Dress Harnesses as shown. Dress all G-Bd to BU-Bd cables in 9mm Purselock. 2. CAUTION: Make sure INVERTER CONN. Use end of UL Tape on Cables to is Fully LOCKED!! position Purselock.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY G1D BOARD (CONTINUED) OPERATION PROCESS Install AC Inlet Connector and dress as shown. Dress all H4/Right Speaker/AC Inlet cables in G-Bracket Clip Make Sure Earth GND wire is screwed into Lower LCD Bracket. Dress Right Speaker/H4/AC Inlet cables in G-Bracket Clip.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY SPEAKER HARNESS OPERATION PROCESS Wire Dress Speaker Cables as shown. BOTH R/L cables are dressed in FGC-3 conductive clip. Right Speaker wires and H4-Bd cables are dressed UNDER AC Inlet. TORQUE SPECIFICATION Torque: 6kg.cm (+-1.0kg.cm) RIGHT SPEAKER Cables Right Speaker Wires and H4 Cables are dressed UNDER AC INLET.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY LEFT SPEAKER HARNESS OPERATION PROCESS Dress LEFT speaker harness as shown KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY U1 BOARD OPERATION PROCESS Wire route/dress 20P U-Bd Harness as shown. Put attention on the DIRECTION of the wires when dressing in clips. KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY U1 BOARD (CONTINUED) OPERATION PROCESS Wire route ESD GND wire as shown (NOTE: Actual Part will have RED insulation) Use 3x12mm screw to fix ring terminal in U1 Bracket TORQUE SPECIFICATION Torque: 3mm Screw: 6kg-cm KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY H1 BOARD OPERATION PROCESS NOTE which connector Dress/Route H1-Bd harness as shown cables are attached to on photo. on H1-Bd. NOTE: Put attention on SLACK of cable. KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY LVDS CABLE OPERATION PROCESS Route LVDS Harness from BU-Board (CN4500) as shown. CAUTION: Keep LVDS Wires AWAY from Memory IC and JIG Connectors! CAUTION: Keep LVDS Cables AWAY from JIG Connectors and Memory IC. KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-26S3000 ONLY LVDS CABLE (CONTINUED) OPERATION PROCESS Route LVDS Cable as Shown Put attention to the Cable (ABOVE or BELOW) other cables. TORQUE SPECIFICATION Torque: 3mm Screw: 6kg-cm NOTE COLOR of the Ground Tabs (Gold) Use 3x8mm screws to fix tabs.
KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY OVERALL VIEW KDL-26S3000/32S3000/40S3000/46S3000...
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Align top of UL tape with "Score Line" on Panel and center of "Circle" on Panel Frame. Make sure 1st tape is below himelon tape on panel edge. Use boss and SONY emblem hole on bezel to align UL tape on harness. KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY H4 BOARD OPERATION PROCESS 1. Install H4-Bd BEFORE Installing the speakers/baffles. 2. Apply LCD Tape on SIDE of the magnet on Rt. Speaker to hold the H4 Cables. 3. MAKE SURE there is slack in the cable between the H4 Connector and LCD Tape.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY H4 BOARD AND RIGHT SPEAKER OPERATION PROCESS Wire Dress Rt. Speaker wires and H4 cables in G-Bracket clips (x3) Dress BOTH H4/Speaker Cables in 3 plastic NOTE: Rt. Spkr. Wires are NOT dressed clips on G-Bracket. in far LEFT G-Bracket clip! NOTE: Speaker cables are NOT dressed inside far left clip on G-Bracket.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY H4 BOARD AND RIGHT SPEAKER (CONTINUED) OPERATION PROCESS 1. Wire Dress Right Speaker wires and H4 NOTE BOTH H4-Bd and Rt. Speaker cables cables in side clamp (white) and G3-Bd are dressed UNDER AC Inlet and in G-Brkt bracket clip (black).
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY CORE BLOCK HARNESS OPERATION PROCESS Route/Dress Harnesses connected to Core Block as Shown NOTE Order & Direction of Cables in plastic Clip on Shield Case. DRESS CABLES 1st DRESS CABLES LAST ON TOP ALL CABLES. DRESS CABLES 3rd...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY CORE BLOCK HARNESS (CONTINUED) OPERATION PROCESS Route/Dress Core-Block cables as shown Put Attention on DIRECTION of cables in G-Bracket. Put Attention on the position of the Sheet Core C and routing of the Cables between Core Block and G1-Bracket.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY G1H BOARD OPERATION PROCESS Install/Wire Dress Harnesses as shown. CAUTION: Make sure INVERTER CONN. is Fully LOCKED!! G1H- NOTE: NEW G-Bracket Change! Inverter wire is NOT dressed in 1st clip. Inverter wires are dressed in cut-out on...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY SPEAKER HARNESS OPERATION PROCESS 1. Wire Dress Speaker Cables as shown. 2. BOTH R/L cables are dressed in FGC-3 conductive clip. 3. Apply LCD TAPE to BOTH H4-Bd AND Right Speaker Wires. TORQUE SPECIFICATION TORQUE: 6kg.cm (+-1.0kg.cm) Apply Sheet Core C to BOTH H4/H3 AND Right Speaker Wires.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY LEFT SPEAKER HARNESS OPERATION PROCESS Dress LEFT speaker harness as shown PUSH SIDE CLAMP THIS DIRECTION TO LOCK!! Side Clamp Installed by SBC PLANT! KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY U1 BOARD OPERATION PROCESS 1. Apply Sheet Core A to Panel in location where U1 bracket is to be installed (Use edges of panel as guide) 2. Make sure DTT Shield has Sheet Core C installed as per diagram.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY U1 BOARD (CONTINUED) OPERATION PROCESS 1. Wire route ESD GND wire as shown (NOTE: Actual Part will have RED insulation) 2. Use 3x12mm screw to fix ring terminal in U1 Bracket TORQUE SPECIFICATION 3mm TORQUE: 6.0kg-cm (+-1.0kg-cm)
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY H1 BOARD OPERATION PROCESS 1. Dress/Route H1-Bd harness as shown on photo. 2. NOTE: Put attention on SLACK of cable. Between Connector on H1 and tape there is slack in wire. Plastic Side Clamp. Between tape/clamp there is slack.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY LVDS CABLE OPERATION PROCESS 1. Route 40P LVDS Cable between BU-Bd and TCON as shown. 2. Apply 3x8mm Screw (2-places) to ground LVDS cable. NOTE: LVDS Cable is UNDER G1/U-Bd cables Put Attention on Routing of Cable.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY LVDS CABLE (CONTINUED) OPERATION PROCESS Route LVDS Harness from BU-Board (CN4500) as shown. CAUTION: Keep LVDS Wires AWAY from Memory IC and JIG Connectors! CAUTION: Keep LVDS Cables AWAY from JIG Connectors and Memory IC. KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-32S3000 ONLY VESA BRACKET GROUND WIRE OPERATION PROCESS 3x5mm Attach ESD Grounding wire as shown Install screw to GND Tab shown. on panel above BH-Bd Shield Case. NOTE: 3x8mm AND 3x5mm Screws are used!! TORQUE SPECIFICATION TORQUE: 6.0kg.cm (+-1.0kg.cm)
KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY OVERALL VIEW × KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY H3 BOARD HARNESS OPERATION PROCESS 1. Apply Sheet Core C to edge of Panel to cover sharp edge of panel. Use ribs on bezel (w/o screw boss) as a guide to center tape. Use H3/H4 Harness "Split" as reference for top of Cushion D Position 2.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY H4 BOARD OPERATION PROCESS 1. H4-Bd should be installed BEFORE the speaker/baffles are installed 2. Be careful to align Plastic clip at left side of bezel with notch in PWB. 3. PRESS FIRMLY on PWB next to clip to seat H4-Bd.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY H4 BOARD AND RIGHT SPEAKER OPERATION PROCESS Wire Dress Right Speaker wires and H4 cables in side clamp (white) and G3-Bd bracket clips (black). NOTE: ALL Wires are dressed in far left G-Bracket clip! NOTE: Keep H4 cables AWAY From INVERTER BOARD AREA! NOTE: H4-Bd/Rt.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY H4 BOARD AND RIGHT SPEAKER (CONTINUED) OPERATION PROCESS NOTE BOTH H4-Bd and Rt. Speaker cables 1. Dress H4/Rt. Speaker cables in white are dressed UNDER AC Inlet side clips. 2. Dress AC Inlet Cables in Plastic clip on the G-Bracket as shown.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY CORE BLOCK HARNESS OPERATION PROCESS Route/Dress Harnesses connected to Core Block as Shown NOTE Order & Direction of Cables in plastic Clip on Shield Case. Route 1st Route 3rd Route LAST Keep Cables BELOW level of Shield Case (Pinch Points)
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY CORE BLOCK HARNESS (CONTINUED) OPERATION PROCESS Route/Dress Core-Block cables as shown Put Attention on the position of Sheet Core C and the routing of the cables between G3-Bd and Core Block. Apply Sheet Core C to dress cables.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY INVERTER BOARD AND D1 BOARD OPERATION PROCESS INVERTER INVERTER CAUTION MAKE SURE BLACK INSULATION O.K. N.G. TUBING DOES NOT TOUCH CONN BEFORE INSTALLING 2P MD CONN. AFTER INSTALLING CONNECTOR, TUBE INSULATION CAN TOUCH CONNECTOR! INSTALL INVERTER SIDE 1ST INSTALL D1-Bd SIDE 2ND O.K.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY INVERTER BOARD AND D1 BOARD (CONTINUED) OPERATION PROCESS INVERTE CAUTION: MAKE SURE WHITE/PINK WIRES DO NOT CROSS CHECK INVERTER SIDE WIRES CHECK D1-Bd SIDE WIRES CAUTION: Make Sure Inverter Connector DOES NOT CROSS WHITE/PINK WIRES! CHECK BOTH SIDES OF HARNESS!
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY G3 BOARD AND D1 BOARD OPERATION PROCESS Install/Wire Dress Harnesses as shown. NOTE: Ferrite Core and Sheet Core A CAUTION: Make sure INVERTER CONN. Applied by SBC Plants. is Fully LOCKED!! CAUTION: Make Sure Inverter Connector is Fully LOCKED!
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY D1 BOARD AND INVERTER BOARD CAUTION OPERATION PROCESS MAKE SURE COLOR of UL tape is the correct color (YELLOW) for harness. Confirm wires are dressed properly in clips. Confirm 2P BD Connectors are FULLY LOCKED by pressing on BOTH locking tabs (RED ARROWS).
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY SPEAKER CABLES OPERATION PROCESS 1. Wire Dress Speaker Cables as shown. Lft. Speaker cable is dressed in side clamp (white plastic). 2. BOTH R/L cables are dressed in FGC-3 conductive clip. TORQUE SPECIFICATION TORQUE: 6kg.cm (+-1.0kg.cm) Lft. SPEAKER Cables...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY LEFT SPEAKER HARNESS OPERATION PROCESS Dress LEFT speaker harness as shown Side Clamp Installed by Vendor. PUSH SIDE CLAMP THIS DIRECTION TO LOCK!! Side Clamp Installed by SBC PLANT! KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY U1 BOARD OPERATION PROCESS 1. Apply Sheet Core A to Panel in location where U2 bracket is to be installed (Use plastic ribs on bezel as guide) 2. Make sure DTT Shield has Sheet Core C Align with center of circles on Install Sheet Core C on "dimple"...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY U1 BOARD (CONTINUED) OPERATION PROCESS 1. Wire route ESD GND wire as shown (NOTE: Actual Part will have BLUE insulation) 2. Use 3x12mm screw to fix ring terminal in U1 Bracket 3. Apply Sheet Core C to hold cable on panel.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY H1 BOARD OPERATION PROCESS 1. Dress/Route H1-Bd harness as shown on photo. 2. NOTE: Put attention on SLACK of cable. Between Connector on H1 and tape there is slack in wire. Between tapes there is a little slack.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY LVDS CABLE OPERATION PROCESS 1. Route 40P LVDS Cable between BU-Bd and TCON as shown. 2. Apply 3x8mm Screw (2-places) to ground LVDS cable. G1 to BU cables are on TOP of LVDS. H3-Bd cables are UNDER LVDS.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-40S3000 ONLY LVDS CABLE (CONTINUED) OPERATION PROCESS Route LVDS Harness from BU-Board (CN4500) as shown. CAUTION: Keep LVDS Wires AWAY from Memory IC and JIG Connectors! CAUTION: Keep LVDS Cables AWAY from JIG Connectors and Memory IC. KDL-26S3000/32S3000/40S3000/46S3000...
KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY OVERALL VIEW KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY H3 BOARD HARNESS OPERATION PROCESS 1. Apply Sheet Core C to edge of Panel to cover sharp edge of panel. Use rib on bezel (w/o screw boss) as a Use H3/H4 Harness "Split" as reference guide to center tape.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY H4 BOARD OPERATION PROCESS 1. H4-Bd should be installed BEFORE the speaker/baffles are installed 2. Be careful to align Plastic clip at left side of bezel with notch in PWB. 3. PRESS FIRMLY on PWB next to clip to seat H4-Bd.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY H4 BOARD AND RIGHT SPEAKER OPERATION PROCESS Wire Dress Right Speaker wires and H4 Apply Sheet Core C to hold Rt Speaker cables in side clamp (white) and G3-Bd Align horizontally with Edge of G3 Bracket. bracket clips (black).
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY H4 BOARD AND RIGHT SPEAKER (CONTINUED) OPERATION PROCESS DO NOTDress AC Inlet Cables Dress H4/Rt. Speaker cables in white side clips. in M-TYPE CLAMP (G3-Bd) Dress AC Inlet Cables in Plastic clip on the G-Bracket as shown.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY CORE BLOCK HARNESS OPERATION PROCESS Route/Dress Harnesses connected to Core Block as Shown NOTE Order & Direction of Cables in plastic Clip on Shield Case. DRESS CABLES 1st DRESS CABLES LAST ON TOP ALL CABLES. DRESS CABLES 3rd...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY CORE BLOCK HARNESS (CONTINUED) OPERATION PROCESS 1. Route/Dress Core-Block cables as shown Apply LCD Tape to dress H1 cables. Use UL tape on H1 cables as Ref. 2. Put Attention on the position of Sheet Core Use "Score Line" in Panel as Ref.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY INVERTER BOARD AND D1 BOARD OPERATION PROCESS INVERTER INVERTER CAUTION MAKE SURE BLACK INSULATION O.K. N.G. TUBING DOES NOT TOUCH CONN BEFORE INSTALLING 2P MD CONN. AFTER INSTALLING CONNECTOR, TUBE INSULATION CAN TOUCH CONNECTOR! INSTALL INVERTER SIDE 1ST INSTALL D1-Bd SIDE 2ND O.K.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY G3 BOARD AND D1 BOARD OPERATION PROCESS Install/Wire Dress Harnesses as shown. NOTE: Ferrite Core and Sheet Core A Applied by SBC Plants. CAUTION: Make sure INVERTER CONN. is Fully LOCKED!! CAUTION: Make Sure Inverter Connector is Fully LOCKED!
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY G3 BOARD AND D1 BOARD (CONTINUED) OPERATION PROCESS Install/Wire Dress Harnesses as shown. CAUTION: 13P AND 3P VH (w/TUBING) DRESSED UNDER ALL CAUTION: Make sure 13P AND 3P VH (w/TUBING) IS DRESSED BELOW CABLES. ALL HARNESS (NEED TO TOUCH PANEL).
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY G3 BOARD AND D2 BOARD OPERATION PROCESS 1. MAKE SURE COLOR of UL tape is the correct color (RED) for harness. Confirm wires are dressed properly in clips. 2. Dress D2 harness as shown 3. Apply Sheet Core C to 3P VH Conn Assy. As shown.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY INVERTER BOARD AND D2 BOARD OPERATION PROCESS INVERTER INVERTER O.K. N.G. CAUTION MAKE SURE BLACK INSULATION TUBING DOES NOT TOUCH CONN BEFORE INSTALLING 2P MD CONN. AFTER INSTALLING CONNECTOR, TUBE INSULATION CAN TOUCH CONNECTOR! INSTALL INVERTER SIDE 1ST INSTALL D1-Bd SIDE 2ND O.K.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY INVERTER BOARD, D1 BOARD AND D2 BOARD OPERATION PROCESS INVERTE CAUTION: MAKE SURE WHITE/PINK WIRES DO NOT CROSS. CHECK INVERTER TO D1 WIRES CHECK INVERTER TO D2 WIRES CAUTION: Make Sure Inverter Connector DOES NOT CROSS WHITE/PINK WIRES!
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY D2 BOARD OPERATION PROCESS 1. MAKE SURE COLOR of UL tape is the correct color (WHITE/BLACK) for harness. Confirm wires are dressed properly in clips. 2. Dress D2 harness as shown 3. Apply Sheet Core C to 3P VH Conn Assy. As shown.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY D1 BOARD AND INVERTER BOARD CAUTION OPERATION PROCESS MAKE SURE COLOR of UL tape is the correct color (RED) to connect to Inverter. Confirm wires are dressed properly in clips. Confirm BLACK UL tape Connect to D1-Bd.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY D1 BOARD AND INVERTER BOARD CAUTION (CONTINUED) OPERATION PROCESS MAKE SURE COLOR of UL tape is the correct color (RED/BLK) for harness. Confirm wires are dressed properly in clips. Confirm 2P BD Connectors are FULLY LOCKED by pressing on BOTH locking tabs (RED ARROWS).
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY D1 BOARD AND INVERTER BOARD CAUTION (CONTINUED) OPERATION PROCESS MAKE SURE COLOR of UL tape is the correct color (WHITE/BLK) for harness. Confirm wires are dressed properly in clips. Confirm 2P BD Connectors are FULLY LOCKED by pressing on BOTH locking tabs (RED ARROWS).
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY D2 BOARD AND INVERTER BOARD CAUTION OPERATION PROCESS 1. Wire Dress Speaker Cables as shown. Lft. Speaker cable is dressed in side clamp (white plastic). 2. BOTH R/L cables are dressed in FGC-3 conductive clip. TORQUE SPECIFICATION TORQUE: 6kg.cm (+-1.0kg.cm)
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY SPEAKER CABLES OPERATION PROCESS Side Clamp Installed by SBC PLANT! 1. Dress LEFT speaker harness as shown 2. Install Sheet Core C to hold BOTH U1 Gnd Wire AND Lft. Speaker wires to panel. Side Clamp Installed by Vendor.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY LEFT SPEAKER HARNESS OPERATION PROCESS DO NOT allow LFT. Speaker wire (white) to cross over magnet on speaker. Keep white wire CLEAR of magnet. O.K. Spkr. Wire NO CROSS Magnet. N.G. Spkr. Wire CROSS Magnet. KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY U1 BOARD OPERATION PROCESS Apply Sheet Core C to Panel. 3/4/2007 LATE CHANGE: Use "Score Line" to center Tape. Use Bottom of "Dimple" to align bottom of 3x12mm Screw in this hole! tape. Make sure DTT Shield has Sheet Core C (Installed by Vendor) Wire Dress 20P Harness as shown.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY U1 BOARD (CONTINUED) OPERATION PROCESS 1. Wire route ESD GND wire as shown (NOTE: Actual Part will have RED insulation) 2. Use 3x12mm screw to fix ring terminal in U1 Bracket 3. Apply Sheet Core C to hold cable on panel.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY H1 BOARD OPERATION PROCESS Dress/Route H1-Bd harness as shown NOTE which connector on photo. harness is attached to on H1-Bd. NOTE: Put attention on SLACK of cable. Between Connector on H1 and tape there is slack in wire.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY LVDS CABLE OPERATION PROCESS 1. Route 40P LVDS Cable between BU-Bd and TCON as shown. 2. Apply 3x8mm Screw (2-places) to ground LVDS cable. NOTE: LVDS Cable is OVER D1-Bd to D2-Bd cables G1 to BU cables are on TOP of LVDS.
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY LVDS CABLE (CONTINUED) OPERATION PROCESS Route LVDS Harness from BU-Board (CN4500) as shown. CAUTION: Keep LVDS Wires AWAY from Memory IC and JIG Connectors! CAUTION: Keep LVDS Cables AWAY from JIG Connectors and Memory IC. KDL-26S3000/32S3000/40S3000/46S3000...
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KDL-26S3000/32S3000/40S3000/46S3000 KDL-46S3000 ONLY VESA BRACKER GROUND WIRE 3x8mm Install screw to GND Tab OPERATION PROCESS on R VESA Bracket(LEFT SIDE). NOTE: This screw can be applied Attach ESD Grounding wire as shown pre-assembly shown. off-line as operation. Install Faston Tab on G3-Bd NOTE: 3x8mm Screws are located.
KDL-26S3000/32S3000/40S3000/46S3000 SECTION 2: SERVICE ADJUSTMENTS 2-1. USING THE REMOTE COMMANDER 2-3. VIEWING THE SERVICE MENUS FOR ELECTRICAL ADJUSTMENTS Use the Remote Commander to view the BE and Digital service menus options. To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus and categories.
KDL-26S3000/32S3000/40S3000/46S3000 2-4. USING THE REMOTE COMMANDER TO 1. Access Service Adjustment Mode and select the Service Menu that contains the Category with the Adjustment Item you want to change. VIEW SERVICE DATA 2. To change the Category, press 2 or 5 on the Remote Commander.
KDL-26S3000/32S3000/40S3000/46S3000 2-5. VERIFYING SERVICE DATA CHANGES 1. After completing all adjustments turn the set off with the Remote Commander and then proceed to the next step. 2. Press the following buttons on the Remote Commander within a second of each other:...
KDL-26S3000/32S3000/40S3000/46S3000 3-2. PRINTED WIRING BOARDS AND Terminal name of semiconductors in silk screen SCHEMATIC DIAGRAMS INFORMATION printed circuit ( All capacitors are in μF unless otherwise noted. pF : μμF 50WV or Circuit Device Printed symbol Terminal name Collector less are not indicated except for electrolytics and tantalums.
KDL-26S3000/32S3000/40S3000/46S3000 3-3. BLOCK DIAGRAM SIGNAL FLOW DIAGRAM Audio Audio Audio Audio HDMI HDMI HDMI HDMI for PC for PC for DVI for DVI UART 8bit Multiplex BUS 4M x 32bit BE Micro MB91305 Flash Panel NAND NAND Flash Flash DDR2...
KDL-26S3000/32S3000/40S3000/46S3000 BU1 BOARD SCHEMATIC DIAGRAM (2 OF 12) A_HP_OUT_R A_HP_OUT_L AUDIO_9V A_SP_OUT_R MUTE_AU13V A_SP_OUT_L PQ200WNA1ZPH — A_LINE_OUT_R I C 2005 AU_13V A_LINE_OUT_L AUDIO_13V TAS ANALOG 3.3V R 2202 L 2016 F 2000 22uH 1/16W C 2123 CHIP D3.3V D2014 C 2121 C 2159 0.
KDL-26S3000/32S3000/40S3000/46S3000 BU1 BOARD SCHEMATIC DIAGRAM (3 OF 12) << ST B Y 3.3V >> ST B Y 3.3V M24256-BWMN6TP(A) RESET R 3167 I C 3005 X 3009 1/16W EEPROM 32. 768kH z R 3144 — 2 . 2 k CHIP...
KDL-26S3000/32S3000/40S3000/46S3000 BU1 BOARD SCHEMATIC DIAGRAM (4 OF 12) JL 4508 TMDS_RX0- Y_G1 R X 0- TO HDMI JL 4509 TMDS_RX0+ PB_B1 RX0+ JL 4510 •¡ SV P-PX P DDR & CPU I/F, POWE R & GND PB_R1 TMDS_RX1- — R X 1-...
KDL-26S3000/32S3000/40S3000/46S3000 BU1 BOARD SCHEMATIC DIAGRAM (7 OF 12) ST B Y 3.3V R 4048 FB 4011 1/10W L FB K 1608HS601 RN-CP 0.5% FB 4005 D3.3V R 4047 — STBY 3.3V 2 . 2 k DIMMER DIMMER 1/16W FB 4009...
KDL-26S3000/32S3000/40S3000/46S3000 BU1 BOARD SCHEMATIC DIAGRAM (8 OF 12) D2.5V — C 7077 1608 R 7047 C 7047 2 . 2 k 220p 1/16W RN-CP 0.5% R 7059 REG12V — 1/16W CHIP R 7035 R 7041 R 7048 R 7055 3 . 3 k...
KDL-26S3000/32S3000/40S3000/46S3000 BU1 BOARD SCHEMATIC DIAGRAM (9 OF 12) X IL L EON242 GROUND BAL L S ASIC CORE POWER D2.5V _A T I D1.0V D3.3V _A T I COR E _1.0V (NE E D <50mV NOI SE ) — FB 7200...
KDL-26S3000/32S3000/40S3000/46S3000 BU1 BOARD SCHEMATIC DIAGRAM (10 OF 12) — MEMORY CONFIGURATION VDDR_MEM DDR _1.8V DRAM_IF DDR2 SDRAM WAX 3 L 7431 MEM_DQA0 I C 7400 R 24 * C 7430 C 7431 DQA_0 HY B 18T C512160B F-2.5 0 . 1...
KDL-26S3000/32S3000/40S3000/46S3000 BU1 BOARD SCHEMATIC DIAGRAM (11 OF 12) DIGITAL GR APHICS OUT (DDR ) — GRAPHICS DDR->SDR LATCH EGPHSI EGPHSI D3.3V FB 7601 DV I_IF EGPV SI EGPV SI C 7611 — DVIDATA0 EGPPCI EGPPCI T C74V CX 162374(E L ,F...
KDL-26S3000/32S3000/40S3000/46S3000 BU1 BOARD SCHEMATIC DIAGRAM (12 OF 12) V IDEO_IF FRONT_END_IF — R 7712 R 7710 1/16W V I _I N0 CHIP R 7706 1/16W * C 7818 L 7801 C 7828 V I _I N1 C 7821 C 7823...
KDL-26S3000/32S3000/40S3000/46S3000 G1D BOARD SCHEMATIC DIAGRAM (KDL-26S3000 ONLY) This board is manufactured by a 3rd party. Component level repair information is not available. 470p C244 1nF 100V K D241 LL4148-GS08 C821 C822 R841 CN1:1 2.5 L SMT-39RH-LPXXXX LF-R18-DP6101 LF-R22-LP3003-11 D905 D242...
KDL-26S3000/32S3000/40S3000/46S3000 G1H BOARD SCHEMATIC DIAGRAM (POWER SUPPLY) (KDL-32S3000 ONLY) This board is manufactured by a 3rd party. Component level repair information is not available. [POWER SUPPLY] PWB IS NOT AVAILABLE KDL-26S3000/32S3000/40S3000/46S3000...
KDL-26S3000/32S3000/40S3000/46S3000 H1 BOARD SCHEMATIC DIAGRAM POWER — H1 BOARD S101 USER CONTROL — HOME INPUT SEL VOL+ VOL- MENU TO BU1 WEGAGATE POWER INT CN3008 KEY1 — R107 R102 CN101 S104 S107 S106 S105 S103 S102 — R104 R101 R105 R103 1 .
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KDL-26S3000/32S3000/40S3000/46S3000 [USER CONTROL] COMPONENT SIDE VOL+ R102 S104 VOL- VIA G[CV OK S105 R103 INPUT SEL S103 R108 S106 R101 R107 S107 R104 S101 POWER S102 HOME 1-872-981-11 A-1220- MENU C103 (172841011) WEGAGATE [USER CONTROL] CONDUCTOR SIDE CN102 CN101 JL101...
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] (Please review the Sony Electronics Service Information website for any additional service information.) 3-100-157-01 COVER, REAR (26) 3-215-345-01 LABEL, INFORMATION (KDL-26S3000 ONLY) (KDL-32S3000 ONLY) 7-685-648-79 SCREW +BVTP 3X12 TYPE2 TT(B)
See Appendix A: Encryption Key Components in the back of this manual. 4-2. BEZEL ASSEMBLY AND LCD PANEL (Please review the Sony Electronics Service Information website for any additional service information.) 2-580-640-01 SCREW, +BVTP2 4X16 REF. NO.
See Appendix A: Encryption Key Components in the back of this manual. 4-3. CHASSIS (KDL-26S3000/32S3000 ONLY) (Please review the Sony Electronics Service Information website for any additional service information.)
See Appendix A: Encryption Key Components in the back of this manual. 4-4. CHASSIS (KDL-40S3000/46S3000 ONLY) (Please review the Sony Electronics Service Information website for any additional service information.) 2-580-640-01 SCREW, +BVTP2 4X16 2-674-965-41...
See Appendix A: Encryption Key Components in the back of this manual. 4-5. CONNECTORS (KDL-26S3000/32S3000 ONLY) (Please review the Sony Electronics Service Information website for any additional service information.) REF.
See Appendix A: Encryption Key Components in the back of this manual. 4-6. CONNECTORS (KDL-40S3000/46S3000 ONLY) (Please review the Sony Electronics Service Information website for any additional service information.) REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF.
See Appendix A: Encryption Key Components in the back of this manual. 4-7. SPEAKERS (Please review the Sony Electronics Service Information website for any additional service information.) 2-580-640-01 SCREW, +BVTP2 4X16 2-580-600-01...
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KDL-26S3000/32S3000/40S3000/46S3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-26S3000/32S3000/40S3000/46S3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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S29AL016D70TFI010-WAX3A4U J1700 1-821-026-11 OPTICAL OUT TERMINAL (KDL-26S3000 ONLY) J1701 1-820-765-11 PHONO JACK IC3002 6-807-481-03 S29AL016D70TFI010-WAX3A2 J1710 1-820-638-11 JACK (SMALL TYPE) (ALL EXCEPT KDL-26S3000 ONLY) IC3004 6-703-175-01 PST3629UL J5000 1-821-013-11 D SUB CONNECTOR IC3005 6-710-121-01 M24256-BWMN6TP(A) J5502 1-818-737-11 HDMI CONNECTOR IC3006...
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KDL-26S3000/32S3000/40S3000/46S3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-26S3000/32S3000/40S3000/46S3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-26S3000/32S3000/40S3000/46S3000 D1 D2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6736 1-218-885-11 METAL CHIP 0.50% 1/10W R6805 1-216-793-11 METAL CHIP 1/10W R6737 1-216-821-11 METAL CHIP 1/10W R6806 1-216-864-11 SHORT CHIP R6739 1-216-864-11 SHORT CHIP R6750...
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SHORT CHIP JR6902 1-216-296-11 SHORT CHIP 1-474-056-11 G1D BOARD, COMPLETE (POWER SUPPLY) JR6903 1-216-296-11 SHORT CHIP (KDL-26S3000 ONLY) This board is manufactured by a 3rd party. COIL Component level repair information is not available. L6900 1-406-977-21 INDUCTOR 100μH TRANSISTOR Q6902...
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KDL-26S3000/32S3000/40S3000/46S3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-26S3000/32S3000/40S3000/46S3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-26S3000/32S3000/40S3000/46S3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-26S3000/32S3000/40S3000/46S3000 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
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In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.