HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KLV-40V410A RM-YD023 ARGENTINA KLV-40W410A RM-YD023 ARGENTINA KLV-46V410A RM-YD023 ARGENTINA KLV-46W410A RM-YD023 ARGENTINA ORIGINAL MANUAL ISSUE DATE: 7/2008 REVISION DATE SUBJECT 7/2008 No revisions or updates are applicable at this time.
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Self Diagnosis Supported model SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KLV-40V410A RM-YD023 ARGENTINA KLV-40W410A RM-YD023 ARGENTINA KLV-46V410A RM-YD023 ARGENTINA KLV-46W410A RM-YD023 ARGENTINA KLV-40V410A RM-YD023 LCD COLOR TELEVISION 9-883-795-01...
2-1. Viewing Service Adjustment Data ........20 4-2. Chassis ................52 2-2. Accessing Service Adjustment Mode ........20 4-3. Connectors (KLV-40V410A/46V410A Only) ......53 2-3. Viewing the Service Menus ..........20 4-4. Connectors (KLV-40W410A/46W410A Only) ....... 54 2-4. Using the Remote Commander to View Service Data ..21 4-5.
“XMB” and “XrossMediaBar” are the trademarks of Sony Corporation and Sony Computer Entertainment Inc. “PLAYSTATION” is a registered trademark and “PS3” is a trademark of Sony Computer Entertainment Inc. Adobe is a registered trademark or a trademark of Adobe Systems Incorporated in United States and/or other countries.
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Panel System Connecting Cables LCD (Liquid Crystal Display) Panel Suport Belt Kit DMX-DT1 Display Resolution (horizontal x vertical) 1,920 dots x 1,080 lines Screen Size (measured diagonally) KLV-40V410A/40W410A ~ 102 cm (40 inches) KLV-46V410A/46W410A ~ 117 cm (46 inches) KLV-40V410A/40W410A/46V410A/46W410A...
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...
KLV-40V410A/40W410A/46V410A/46W410A SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KLV-40V410A/40W410A/46V410A/46W410A...
KLV-40V410A/40W410A/46V410A/46W410A SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KLV-40V410A/40W410A/46V410A/46W410A Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KLV-40V410A/40W410A/46V410A/46W410A 2 times 5 times LED ON 0.3 sec. LED OFF LED OFF 0.3 sec. 3 sec. Viewing the Self Check Diagnostic List 1. TV must be in standby mode. (Power off). 2. Press the following buttons on the Remote Commander within a second of each other:...
KLV-40V410A/40W410A/46V410A/46W410A 1-3. SIDE JACK BRACKET, BU SHIELD AND BU BOARD REMOVAL Release hook and slide out Side Jack Bracket from BU Board Remove 2 HEX screws Disconnect 6 connectors Remove 9 screws Main Bracket Side Jack Bracket BU Board BU Shield 1-4.
KLV-40V410A/40W410A/46V410A/46W410A 1-5. TABLE-TOP STAND ASSEMBLY REMOVAL Gently place the TV set face down onto the soft cloth Remove 4 screws Slide out Table-Top Stand Assembly from the TV Table-Top Stand Assembly Under Cover 1-6. UNDER COVER AND AC INLET REMOVAL...
KLV-40V410A/40W410A/46V410A/46W410A 1-7. STRUCTURAL FRAMES AND BRACKETS REMOVAL (KLV-40V410A/40W410A ONLY) Remove 4 screws from Top Vesa Brackets Remove 1 screw from Main Bracket and Bezel Remove 4 screws from Main Bracket Remove 6 screws from Spine Frames Remove 4 screws from Bottom Vesa Brackets...
KLV-40V410A/40W410A/46V410A/46W410A 1-8. STRUCTURAL FRAMES AND BRACKETS REMOVAL (KLV-46V410A/46W410A ONLY) Remove 1 screw from Main Bracket Remove 3 screws from Main Bracket and Spine Frame Remove 2 screws from Top Vesa Bracket. Remove 2 screws from G Board Support Remove 2 screws from Center Frame...
KLV-40V410A/40W410A/46V410A/46W410A SPEAKERS, UNDER BAR, H3E BOARD, H4 BOARD AND LIGHT GUIDE REMOVAL Slide out Speaker (L) Unit from Bezel Slide out Speaker (R) Unit from Bezel Remove 2 screws from Under Bar Disconnect 1 connector and slide out H3E Board from Clear Panel...
KLV-40V410A/40W410A/46V410A/46W410A 1-10. LCD PANEL REMOVAL NOTE: The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached to the TCON and which side is attached to the BU Board.
KLV-40V410A/40W410A/46V410A/46W410A 1-11. BALANCER (ETC-INVERTER MT) BOARD REMOVAL Remove 8 screws (KLV-40V410A/40W410A ONLY) Remove 7 screws (KLV-46V410A/46W410A ONLY) Pull out the board from Lamp Socket. WARNING NEVER REMOVE THE SCREWS SECURING THE PLASTIC STRIP HOLDING THE LAMP SOCKETS DAMAGE TO THE...
KLV-40V410A/40W410A/46V410A/46W410A SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA The fi rst service menu (TV) displays. There are no adjustments necessary for these models. All data has been TVLF CHECK SERVICE set for optimal viewing for our customers. The following sections are for...
KLV-40V410A/40W410A/46V410A/46W410A 2-4. USING THE REMOTE COMMANDER TO POWER VIEW SERVICE DATA Use the buttons on the Remote Commander to access the service menu items and adjust the data values. 1. Access Service Mode. Press the following buttons on the Remote Commander within a...
KLV-40V410A/40W410A/46V410A/46W410A SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION SWITCH UNIT (H1) IP5Z POWER UNIT ILLUMINATION MODULE 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V.
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KLV-40V410A/40W410A/46V410A/46W410A REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...
KLV-40V410A/40W410A/46V410A/46W410A 3-3. BLOCK DIAGRAM Rear Inputs YOUT for Slicer FHD Panel with HFR Digital Video for ATSC ITU-R BT.656 LVDS x245 x245 CXD9937GB CXD9937GB CVBS for PAP ITU-R BT.1120 Video SW Video SW S + Video1 ( 18h ) CXA2241...
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KLV-40V410A/40W410A/46V410A/46W410A IP5Z [POWER] CONDUCTOR SIDE (KLV-40V410A/40W410A ONLY) D I M M E R B A C K - L I G H T - O N / O F F R 6 3 3 3 I N V - E R R...
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KLV-40V410A/40W410A/46V410A/46W410A IP5Z [POWER, INVERTER] CONDUCTOR SIDE (KLV-46V410A/46W410A ONLY) D I M M E R B A C K - L I G H T - O N / O F F R 6 3 3 3 I N V - E R R...
(SCREWS TO ATTACH TABLE-TOP STAND TO TV) 4-1. REAR COVER ASSEMBLY AND TABLE-TOP STAND ASSEMBLY 3-290-822-01 COVER, REAR (46) For product protection and safety reasons, Sony strongly recommends that (KLV-46V410A/46W410A ONLY) you use the screws provided with the TV. 3-297-324-01...
Replace only these components are repaired and/or replaced. with part number specifi ed. See Appendix A: Encryption Key Components in the back of this manual. 4-3. CONNECTORS (KLV-40V410A/46V410A ONLY) 2-580-629-01 SCREW, +BVST 3X8 2-580-591-01 SCREW, +PSW M3X5...
KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by a red outline and a mark contain NOTE: The components identifi ed by shading confi dential information. Specifi c instructions must be adhered to whenever mark are critical for safety. Replace only these components are repaired and/or replaced.
Replace only these components are repaired and/or replaced. with part number specifi ed. See Appendix A: Encryption Key Components in the back of this manual. 4-5. BEZEL ASSEMBLY AND LCD PANEL (KLV-40V410A/40W410A ONLY) 2-580-640-01 SCREW, +BVTP2 4X16 7-685-648-79...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7705 1-114-183-11 ELECT CHIP 1000μF 6.3V D2003 6-501-732-01...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FL5261 1-234-939-21 FILTER, EMI REMOVAL (SMD) FB4710 1-469-669-21 FERRITE 0μH...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES IC7403 6-702-688-01 M24C64-WMN6T(B) Q1423 6-550-369-01 TRANSISTOR TPC8109(TE12L) IC7405...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C6518 1-114-325-11 CERAMIC CHIP 0.1μF C6731 1-100-831-91 CERAMIC CHIP 0.001μF 2%...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES D6151 6-501-545-01 DIODE SG10SC6-F5 FB6500 1-412-911-11 FERRITE 0μH...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES JR6020 1-216-296-11 SHORT CHIP Q6402 6-551-865-01 TRANSISTOR...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6111 1-218-887-11 METAL CHIP 0.50% 1/10W R6324...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6533 1-246-388-11 METAL R6715 1-216-833-11 METAL CHIP...
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KLV-40V410A/40W410A/46V410A/46W410A IP5Z REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6809 1-216-825-11 METAL CHIP 2.2K 1/10W C6106 1-114-323-11 CERAMIC CHIP 0.01μF R6823 1-216-864-11 SHORT CHIP C6107 1-107-888-11 ELECT 47μF R6824 1-216-864-11 SHORT CHIP C6108 1-114-326-11 CERAMIC CHIP 0.22μF...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C6523 1-107-906-11 ELECT 10μF C6733 1-162-964-11 CERAMIC CHIP 0.001μF 10%...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FB6601 1-410-396-41 FERRITE 0.45μH D6201 6-502-380-01 DIODE...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q6500 6-551-678-01 TRANSISTOR 2SA1364-T111-1DE JR6021 1-216-295-91 SHORT CHIP...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6110 1-216-863-11 METAL CHIP 3.3M 1/10W R6322...
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KLV-40V410A/40W410A/46V410A/46W410A NOTE: The components identifi ed by shading mark are critical for safety. Replace only IP5Z with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6533 1-246-388-11 METAL R6715 1-216-829-11 METAL CHIP 4.7K...
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(SCREWS TO ATTACH TABLE-TOP STAND TO TV) 2-888-494-01 TAPE, EARTH For product protection and safety reasons, Sony strongly recommends (KLV-46V410A ONLY) that you use the screws provided with the TV. CAUTION: These screws cannot be used to secure the TV to REMOTE COMMANDER Wall Mount Brackets.