Optoma ES522 Serivce Manual
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Optoma ES522 Serivce Manual

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Delta Elec. Inc.
ES522 & EX532
DATA PROJECTOR
ES522
& EX532
(DP-2400)
(DP-3400)
SERVICE MANUAL
Company Confidential
Optoma___________________
Delta________________
1
2009/06/30

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Summary of Contents for Optoma ES522

  • Page 1 Delta Elec. Inc. ES522 & EX532 DATA PROJECTOR ES522 & EX532 (DP-2400) (DP-3400) SERVICE MANUAL Company Confidential Optoma___________________ Delta________________ 2009/06/30...

  • Page 2: Table Of Contents

    Delta Elec. Inc. ES522 & EX532 CONTENTS 1.COMPLIANCE OF SAFE REPAIR..................4 1-1.Caution During Disassembling And Assembling.............4 1-2.Lamp..........................4 1-3.Lens..........................4 1-4.Eye Safety Warnings......................5 2.SPECIFICATIONS.........................6 2-1.Summary Specifications....................6 2-2.DMD Specifications......................7 2-3.Color Wheel........................7 2-4.Lamp..........................7 2-5.Input/output connectors…………………………………………………………………….…7 2-6.Main Unit View………………………………………………………………………………..8 2-7.I/O Ports Illustration......................9 2-8.Remote Control Parts....................10...
  • Page 3 Delta Elec. Inc. ES522 & EX532 5-9.OPTIONS / Advanced…………………………….………………………………………….86 6. Calibration…………………………….………………………………………….………………..87 7. Color Border Adjustment………………………………………………………………………...93 8. Projection Lamp…………………………………………………………………………………..94 9. Cleaning…………………………………………………………………………………………...97 10.SERVICE NOTE....................... 98 10-1.Service Note Description................... 98 10-2.Power & READY LED Blink Code Message...............99 10-3.Factory Preset Display Modes..................100 11. RS-232 Command……………………………………………………………………………..102 12.

  • Page 4: Compliance Of Safe Repair

    Delta Elec. Inc. ES522 & EX532 1. COMPLIANCE OF SAFE REPAIR Be sure to read this Service Manual before providing services. In the projector, full consideration is taken to ensure safety for fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described in this Service Manual so that safety is kept when providing services.

  • Page 5: 1-4.Eye Safety Warnings

    Delta Elec. Inc. ES522 & EX532 Eye Safety Warnings Avoid staring directly into the projector’s beam of light at all times. Minimize standing facing into the beam. Keep your back to the beam as much as possible. 3.Using a stick or laser pointer is recommended to avoid the need for the presenter to enter the beam.

  • Page 6: Specifications

    Delta Elec. Inc. ES522 & EX532 2. SPECIFICATIONS 2-1. Summary Specifications ES522 (DP-2400) EX532 (DP-3400) Model TI DMD Type A,LVDS,12° 0.55inches TI DMD Type A,LVDS,12° 0.55inches Display type SVGA 800X600 Native (4:3) XGA 1024x768 Native (4:3) Resolution Brilliant Color Color 1.25 meters ~ 8.15 meters...

  • Page 7: 2-2.Dmd Specifications

    Unit Min. Max. Typical Notes DMD type (ES522) TI 0.55" SVGA 12 deg LVDS Type A Number of Columns (ES522) Pixel Number of Rows (ES522) Pixel DMD type (EX532) Type A TI 0.55" XGA 12 deg LVDS Number of Columns (EX532)

  • Page 8: 2-6.Main Unit View

    Delta Elec. Inc. ES522 & EX532 2-6. Main Unit View Control Panel Front IR Receiver Zoom (EX532 only) 9. Rear IR Receiver Focus Kensington™ Lock Lens Tilt-Adjustment Foot Lens CAP Input/Output Connections Elevator foot Power Socket Elevator button Company Confidential...

  • Page 9: 2-7.I/O Ports Illustration

    Delta Elec. Inc. ES522 & EX532 2-7. I/O Ports Illustration about Projector 1． Composite Video Input Audio Input L/R RCA Connectors VGA 2/ SCART/ YPbPr Connector (EX532 only) VGA 1/ SCART/ YPbPr Connector VGA Out (EX532 only) Rear IR receiver KensingtonTM - Lock Port Audio Out 3.5mm Jack...

  • Page 10: 2-8.Remote Control Parts

    Delta Elec. Inc. ES522 & EX532 2-8. Remote Control Parts Important: 1. Avoid using the projector with bright fluorescent lighting turned on. Certain high-frequency fluorescent lights can disrupt remote control operation. 2. Be sure nothing obstructs the path between the remote control and the projector. If the path between the remote control and the projector is obstructed, you can bounce the signal off certain reflective surfaces such as projector screens.

  • Page 11: Remote Control Operating Range

    Delta Elec. Inc. ES522 & EX532 1. Indicator LED 2. Power On/Off 3. Laser Pointer 4. Page Up 5. Mouse Right Click 6. Four Directional Select Keys 7. Re-Sync 8. Page Down 9. Volume +/- 10. Menu 11. Zoom 12. AV mute 13.

  • Page 12: 2-9.Key Pad-Top View And Leds

    Delta Elec. Inc. ES522 & EX532 2-9. Key Pad -- Top view and LEDs Company Confidential Optoma ______________________ Delta____________ 2009/06/30...

  • Page 13: 2-10.Optical Adjustment & Image Size (Es 520)

    Delta Elec. Inc. ES522 & EX532 2-10. Optical Adjustment & Image Size (ES522) Adjusting the Focus The Fixed Zoom Series’ lens is fixed and does not provide a zoom function. To focus the image, rotate the focus ring until the image is clear.

  • Page 14: Optical Adjustment & Image Size (Ex532)

    Delta Elec. Inc. ES522 & EX532 2-11. Optical Adjustment & Image Size (EX532) Adjusting the Zoom / Focus You may turn the zoom ring to zoom in or out. To focus the image, rotate the focus ring until the image is clear.
  • Page 15 Delta Elec. Inc. ES522 & EX532 25.5” 86.7” 140.2” 196.3” 255” 300.8” Max. (64.8cm) (220.2cm) (356.2cm) (498.7cm) (647.6cm) (764.2cm) Screen (Diagonal) 22.8” 77.5” 125.3” 175.4” 227.8” 268.8” Min. (57.9cm) (196.8cm) (318.3cm) (445.6cm) (578.7cm) (682.9cm) 20.4” x 15.3” 69.4” x 52.0”...

  • Page 16: 2-12.Block Diagram

    Delta Elec. Inc. ES522 & EX532 2-12. Block Diagram Company Confidential Optoma ______________________ Delta____________ 2009/06/30...

  • Page 17: Wire Diagram

    Delta Elec. Inc. ES522 & EX532 2-13. Wire diagram ES522 BLOWER FAN COLOR WHEEL SPEAKER DMD BOARD TH--BREAK POWER FAN LOCK SWICH INDEX BOARD IR BOARD P708 P900 P704 LAMP FAN P8002 P8003 P7O7 P8001 P803 P801 P802 P800 AC IN...

  • Page 18: Trouble Shooting

    Delta Elec. Inc. ES522 & EX532 3. TROUBLE SHOOTING By checking operations during normal usage time, it is possible to carry out judgments on malfunction to a certain extent. Carry out the following checks before disassembling the equipment. Connect the power cord <...
  • Page 19 Delta Elec. Inc. ES522 & EX532 < System error > • Lamp Cover A’ssy is not attached Power: Flashing Green • Connector (P802) on Main Board disconnected. Light 7 Temp: OFF Lamp: OFF < DMD error > • DMD chip error.
  • Page 20 Delta Elec. Inc. ES522 & EX532 Turn the power ON < Powering up > Power: Flashing Green Temp: OFF Lamp: OFF < Normal operation > Power: Flashing Green Temp: OFF Lamp: OFF Ignition sound doesn’t exist. • Power Board Ass’y malfunction (CN102 doesn’t output 370 V)
  • Page 21 Delta Elec. Inc. ES522 & EX532 Image Display • CW Sensor Board Ass’y malfunction Projector logo • Main Board Ass’y malfunction screen display • DMD Set malfunction Confirmation with none-signal state • Lamp deterioration (malfunction/usage time) • Power Supply Unit malfunction...
  • Page 22 Delta Elec. Inc. ES522 & EX532 Check the projection Screen Check using all black/white screens with PC connection • Black lines on screen (horizontal and vertical) Are abnormalities → DMD Set malfunction noticeable on • Missing pixels (Missing white: 1 or more, missing black: 5 or more, or...

  • Page 23: Common Problems And Solutions

    Delta Elec. Inc. ES522 & EX532 Common problems and solutions These guidelines provide tips to deal with problems you may encounter while using the projector. If the problem remains unsolved, contact your dealer for assistance. Often after time spent troubleshooting, the problem is traced to something as simple as a loose connection.

  • Page 24: Lamp Problems

    Delta Elec. Inc. ES522 & EX532 Problem: The image is streaked 1. Set the Frequency and Phase settings on the Computer menu of the OSD to the default settings. 2. To ensure the problem is not caused by a connected PC’s video card, connect to another computer.

  • Page 25: Remote Control Problems

    Delta Elec. Inc. ES522 & EX532 Remote Control Problems Problem: The projector does not respond to the remote control 1. Direct the remote control towards remote sensor on the projector. 2. Ensure the path between remote and sensor is not obstructed.

  • Page 26: Disassembly And Assembly (Es 520)

    Delta Elec. Inc. ES522 & EX532 4.DISASSEMBLY AND ASSEMBLY a. ES522 (DP-2400) Removing the Lamp Cover and Lamp Module Look the full set projector. Look at the IO side. Look at the case of top side. Look at the keypad of top side.
  • Page 27 Delta Elec. Inc. ES522 & EX532 Removing the Lamp Cover and Lamp Module Remove the lamp cover. Loose two screws and take out (S01). Remove the lamp modules. Look the bottom case. Look the Lamp #1. Look the Lamp #2.
  • Page 28 Delta Elec. Inc. ES522 & EX532 Removing the Lamp Module and Top Cover Look the Lamp #3. Look the Lamp #4. Remove the five screws. Look these five screws ( S02) Remove the two screws. Remove the two screws. Company Confidential...
  • Page 29 Delta Elec. Inc. ES522 & EX532 Removing the Top Cover and Keypad Board Look these four screws ( Remove the FFC cable. S03) Take off the top case. Keypad board / FCC cable / Screw review. Review the four screw ( Remove the 7+3 piece screws.
  • Page 30 Delta Elec. Inc. ES522 & EX532 Removing the Main Board Plant & Main Board Review the 7 piece screws. Remove the Main Board Plant. (S05) (S06) (Two kinds -- S05 and S06). Remove the two hexagonal screws. Review two hexagonal screws (S07).
  • Page 31 Delta Elec. Inc. ES522 & EX532 Main Board Review P8003 P8002 P8001 P803 P708 C/W P900 SPK-Mono P704 INDEX Power Fan Lamp Fan Blower Fan TH-Break P801 IR P802 Lock-SW P707 Ballast Careful area of these connectors and Careful area of these connectors and...
  • Page 32 Delta Elec. Inc. ES522 & EX532 Main Board Review Main Board Review #Bottom side P301 to Power Supply Connector CN900 to Key Pad board Company Confidential Optoma___________________ Delta________________ 2009/06/30...

  • Page 33: Removing The Optical Engine

    Delta Elec. Inc. ES522 & EX532 Removing the Optical Engine Careful assembly when you assemble it. Careful assembly when you assemble it. Remove the three screws. Remove the screw and take off the optical engine. Review the screws (two kinds S08 & S09).
  • Page 34 Delta Elec. Inc. ES522 & EX532 Removing the Optical engine and Fan Review the optical engine (other side). Review the bottom case w/o optical engine. Remove the zoom ring screw (S10). Review the zoom ring and the screw. Right up removing the Fan.
  • Page 35 Delta Elec. Inc. ES522 & EX532 Removing the Power Supply Careful the HV wire position when you Remove the screw and power chassis. assemble it. Review the chassis and screw (S11). Remove the screw. Remove the screw. Review these two screws (S12).
  • Page 36 Delta Elec. Inc. ES522 & EX532 Removing the Power Supply Remove the wire connector. Remove the wire connector. Remove the four screws. Review these four screws (S13). Company Confidential Optoma___________________ Delta________________ 2009/06/30...
  • Page 37 Delta Elec. Inc. ES522 & EX532 Removing the Ballast Board Review the bottom case w/o Power Remove the HV wire. board. Remove the screw 1 of 2. Remove the screw 2 of 2. Review the two screws (S14). Company Confidential...
  • Page 38 Delta Elec. Inc. ES522 & EX532 Removing the Ballast & Fan & IR sensor board Review the top side of Ballast. Remove the four screws. Review the four screws (S15). Review the bottom side w/o Ballast. Remove the four screw.
  • Page 39 Delta Elec. Inc. ES522 & EX532 Removing the Lamp module chassis fan and accessory Review the lens fan. Review the screw (S17). Remove the IR receiver board. Remove the screw (S18). Remove the screw 1 of 2 (S19). Remove the other screw 2 of 2 (S19).
  • Page 40 Delta Elec. Inc. ES522 & EX532 Removing the Lamp module chassis Review the three screws (two kinds). Remove the Lamp module chassis. Remove the thermal break Review the bottom side w/o Lamp chassis. Remove this Fan Review the bottom side w/o Fan.
  • Page 41 Delta Elec. Inc. ES522 & EX532 Removing the Accessory and I/O Board Remove the HV wire. Two grounding wire screw (S20)(S21). Rmove I/O board four screws (S22) Review the four screws Remove the two hexagonal screws. Review the two hexagonal screws(S23).
  • Page 42 Delta Elec. Inc. ES522 & EX532 Removing the I/O Board and Accessory Review the I/O board (Top side). Review the I/O board (Bottom side). Remove two screws of the Adj foot (S25). Remove the screw of grounding wire(S24). Remove one screw of the Speaker (S26).

  • Page 43: Disassembly And Assembly (Ex 532)

    Delta Elec. Inc. ES522 & EX532 b. EX532 (DP-3400) Removing the Lamp Cover and Lamp Module Look the full set projector. Look at the IO side. Look at the case of top side. Look at the keypad of top side.
  • Page 44 Delta Elec. Inc. ES522 & EX532 Removing the Lamp Cover and Lamp Module Remove the lamp cover. Loose two screws and take out (S01). Remove the lamp modules. Look the bottom case. Look the Lamp #1. Look the Lamp #2.
  • Page 45 Delta Elec. Inc. ES522 & EX532 Removing the Lamp Module and Top Cover Look the Lamp #3. Look the Lamp #4. Remove the five screws. Look these five screws ( S02) Remove the two screws. Remove the two screws. Company Confidential...
  • Page 46 Delta Elec. Inc. ES522 & EX532 Removing the Top Cover and Keypad Board Look these four screws ( Remove the FFC cable. S03) Take off the top case. Keypad board / FCC cable / Screw review. Review the four screw ( Remove the 7+3 piece screws.
  • Page 47 Delta Elec. Inc. ES522 & EX532 Removing the Main Board Plant & Main Board Review the 7 piece screws. Remove the Main Board Plant. (S05) (S06) (Two kinds -- S05 and S06). Remove the two hexagonal screws. Review two hexagonal screws (S07).
  • Page 48 Delta Elec. Inc. ES522 & EX532 Main Board Review P8003 P8002 P8001 P803 P708 C/W P704 INDEX Power Fan Lamp Fan Blower Fan TH-Break P801 IR P802 Lock-SW P707 Ballast Careful area of these connectors and Careful area of these connectors and...
  • Page 49 Delta Elec. Inc. ES522 & EX532 Main Board Review Main Board Review #Bottom side P301 to Power Supply Connector CN900 to Key Pad board Company Confidential Optoma___________________ Delta________________ 2009/06/30...
  • Page 50 Delta Elec. Inc. ES522 & EX532 Removing the Optical Engine Careful assembly when you assemble it. Careful assembly when you assemble it. Remove the three screws. Remove the screw and take off the optical engine. Review the screws (two kinds S08 & S09).
  • Page 51 Delta Elec. Inc. ES522 & EX532 Removing the Optical engine and Fan Review the optical engine (other side). Review the bottom case w/o optical engine. Remove the zoom ring screw (S10). Review the zoom ring and the screw. Right up removing the Fan.
  • Page 52 Delta Elec. Inc. ES522 & EX532 Removing the Power Supply Careful the HV wire position when you Remove the screw and power chassis. assemble it. Review the chassis and screw (S11). Remove the screw. Remove the screw. Review these two screws (S12).
  • Page 53 Delta Elec. Inc. ES522 & EX532 Removing the Power Supply Remove the wire connector. Remove the wire connector. Remove the four screws. Review these four screws (S13). Company Confidential Optoma___________________ Delta________________ 2009/06/30...
  • Page 54 Delta Elec. Inc. ES522 & EX532 Removing the Ballast Board Review the bottom case w/o Power Remove the HV wire. board. Remove the screw 1 of 2. Remove the screw 2 of 2. Review the two screws (S14). Company Confidential...
  • Page 55 Delta Elec. Inc. ES522 & EX532 Removing the Ballast & Fan & IR sensor board Review the top side of Ballast. Remove the four screws. Review the four screws (S15). Review the bottom side w/o Ballast. Remove the four screw.
  • Page 56 Delta Elec. Inc. ES522 & EX532 Removing the Lamp module chassis fan and accessory Review the lens fan. Review the screw (S17). Remove the IR receiver board. Remove the screw (S18). Remove the screw 1 of 2 (S19). Remove the other screw 2 of 2 (S19).
  • Page 57 Delta Elec. Inc. ES522 & EX532 Removing the Lamp module chassis Review the three screws (two kinds). Remove the Lamp module chassis. Remove the thermal break Review the bottom side w/o Lamp chassis. Remove this Fan Review the bottom side w/o Fan.
  • Page 58 Delta Elec. Inc. ES522 & EX532 Removing the Accessory and I/O Board Remove the HV wire. Two grounding wire screw (S20)(S21). Rmove I/O board four screws (S22) Review the four screws Remove the two hexagonal screws. Review the two hexagonal screws(S23).
  • Page 59 Delta Elec. Inc. ES522 & EX532 Removing the I/O Board and Accessory Review the I/O board (Top side). Review the I/O board (Bottom side). Remove two screws of the Adj foot (S25). Remove the screw of grounding wire(S24). Remove one screw of the Speaker (S26).
  • Page 60 Delta Elec. Inc. ES522 & EX532 Appendix. Screw torque item-S Screw Type Screw Driver Torque (kg-cm) M3*0.5*10 3105320500 φ 3*1.27*10 3109015300 φ 2*0.8*5 3109101800 M2*0.4*5 1.8~2.2 3105270500 M3*0.5*6 3100320600 M2*0.4*5 3105270500 1.5~2.0 M #4-40*7 L12 3461431703 φ3*1.27*10 3109015300 M3*0.5*6 3105039100 φ...

  • Page 61: Flash Upgrade Flow

    Delta Elec. Inc. ES522 & EX532 5. Flash Upgrade Flow 5-1. Projector USB Drivers Installation Guide Ver 6.0.0.4 The document is to describe a Windows application software “Flash-Tool” for projector firmware. Its main purpose is to provide a detailed procedure of upgrading the application software of a DLP projector. The system requirement and the installation procedure of “Flash-Tool”...
  • Page 62 Delta Elec. Inc. ES522 & EX532 Driver Destination: Click on the “Change” button to change the default directory for saving the driver file somewhere else. Click on the “Back” button to return to the previous page Click on the “Cancel” button to cancel the...
  • Page 63 Delta Elec. Inc. ES522 & EX532 Installation Completed: Click on the “Finish” button with the “Launch” checkbox checked so that the Install Wizard will start the USB driver (INF update. Launch the driver update Note: The USB driver (INF) update may take a few minutes depending your computer’s performance, and number of driver files.
  • Page 64 Delta Elec. Inc. ES522 & EX532 The Install Wizard is searching for the old driver files to be replaced with the new ones. Remove the USB cable between PC and projector if it is connected. The WinDrive USB drivers will be installed and registered to the system.
  • Page 65 Delta Elec. Inc. ES522 & EX532 Make sure that the USB cable is firmly connected between projector and computer Connect the power cord to the projector, and move the power switch in its ON position (if available) so that projector is in the STAND-BY mode.
  • Page 66 Delta Elec. Inc. ES522 & EX532 Windows completes the new hardware wizard. Press the “Finish” button to exit. Note: In case that you has USB enumeration problem (i.e., the USB port cannot recognize your projector), please clear all USB items in the windows registry, and re-install the Flash-Tool USB driver.
  • Page 67 Delta Elec. Inc. ES522 & EX532 The Windows New Hardware Wizard will launch again for the second USB Projector Control. Select “No, not this time” Click on the “Next” button to continue Select “Install the software automatically” Click on the “Next” button to continue * In case the wizard cannot find the driver (the ProjectorControl.inf),...
  • Page 68 Delta Elec. Inc. ES522 & EX532 The New Hardware Wizard launches, and Windows detects a new USB device attached. Select “No, not this time” Click on the “Next” button to continue Select “Install the software automatically” Click on the “Next” button to continue * In case the wizard cannot find the driver (the ProjectorControl.inf),...
  • Page 69 Delta Elec. Inc. ES522 & EX532 Windows completes the new hardware wizard. Press the “Finish” button to exit Congratulations! Power off the projector now Your driver has been checked and works for Flash-Tool. Company Confidential Optoma___________________ Delta________________ 2009/06/30...

  • Page 70: Appendix-A How To Clear The Usb Enumeration Registry

    Delta Elec. Inc. ES522 & EX532 Appendix-A How to clear the USB enumeration registry? Run “regedit” and select the following items HKEY_LOCAL_MACHINE->SYSTEM->CurrentControlSet->Enum->USB-> The E400/AV/DP2601 VID_1501&Pid_2601xxx The AV/DP2618 series VID_1501&Pid_2618xxx The AV/DP3618 series VID_1501&Pid_3618xxx The DP3602 series VID_1501&Pid_3602xxx The DP3616 series VID_1501&Pid_3616xxx...
  • Page 71 Delta Elec. Inc. ES522 & EX532 Company Confidential Optoma___________________ Delta________________ 2009/06/30...

  • Page 72: Appendix-B Projector Usb Status On Windows Device Manager

    Delta Elec. Inc. ES522 & EX532 Appendix-B Projector USB status on Windows Device Manager The USB HID device will be installed automatically via Windows' USB hot-plug mechanism. The Projector Control will be dynamically installed after entering the maintenance mode (Press <down>, <up>, <right>, <up> key in sequence); The Projector Flashtool will be dynamically installed when starting the flash upgrading by Flashtool or FlashtoolBL utility.

  • Page 73: 5-2.Dlp Projector Flash-Tool (Firmware) User Guide

    Delta Elec. Inc. ES522 & EX532 5-2. DLP Projector Flash-Tool (firmware) User Guide Ver 6.0.0.4 The document is to describe a Windows application software “Flash-Tool” for projector firmware. Its main purpose is to provide a detailed procedure of upgrading the application software of a DLP projector. The system requirement and the installation procedure of “Flash-Tool”...

  • Page 74: 5-3.Start With Flash-Tool

    Delta Elec. Inc. ES522 & EX532 5-3. Start with Flash-Tool The section is to illustrate the procedure to upgrade the application software of a DLP projector. Step 1: Launch the “FlashTool.exe” from installed shortcut at Program > Digital Zoom Projector> Launch FlasTool.exe or click on the “Launch FlashTool.exe” shortcut icon on the desktop.

  • Page 75: Projector Information

    Delta Elec. Inc. ES522 & EX532 Step 2: Make sure that the USB cable is firmly connected between projector and computer Step 3: Connect the power cord to the projector, and move the power switch in its ON position (if available) so that projector is in STAND BY mode.
  • Page 76 Delta Elec. Inc. ES522 & EX532 Note: The Flash-Tool will validate the signature of the binary image file for upgrading. The “Start” button will not enable if the binary image is not a valid projector firmware. The “Start” button Step 6: Press the “Start” button to update the flash with the chosen firmware. A warning message box will appear for confirmation.
  • Page 77 Delta Elec. Inc. ES522 & EX532 Caution: DO NOT install any USB driver when erasing or upgrading process started. Note: According to the Flash technology, the old firmware will be erased first. Therefore, Flash-Tool will automatically erase the old firmware before upgrading.
  • Page 78 Delta Elec. Inc. ES522 & EX532 Note: After the new firmware is upgraded, the Flash-Tool will perform the final validation. The dialog shows the checksum with a verification message! Checksum verified Step 8: When the validation is completed, turn off the projector. Next time when the projector is on, it will execute the new firmware.

  • Page 79: 5-4.Starting And Shutting Down The Projector

    Delta Elec. Inc. ES522 & EX532 5-4. Starting and Shutting down the Projector Connect the power cord to the projector. Turn On the connected devices. Ensure the Power LED is steady (flashing) and then press the Power button to turn On the projector.

  • Page 80: 5-5.Setting An Access Password (Security Lock)

    Delta Elec. Inc. ES522 & EX532 5-5. Setting an Access Password (Security Lock) You can use the Remote digital buttons to set a password and prevent unauthorized use of the projector. When enabled, the password must be entered after you power on the projector.
  • Page 81 Delta Elec. Inc. ES522 & EX532 Press ▲▼ to select Security. Press ▲▼ to select Security Setting and then press ◄► to select Enable/Disable. Company Confidential Optoma___________________ Delta________________ 2009/06/30...
  • Page 82 Delta Elec. Inc. ES522 & EX532 When the security setting is Enabled, you are prompted to enter a password soon after the projector is powered on. Note: If the incorrect password is entered three times the projector auto shutdowns down after 10 seconds.

  • Page 83: 5-6.Setup / Advanced

    Delta Elec. Inc. ES522 & EX532 5-6. SETUP / Advanced Press the Menu button to open the OSD menu. Press to move to the SETUP menu. Press to move up and down and select Advanced. Press to change values for settings, and then press Enter to confirm the new setting.

  • Page 84: 5-7.Security Timer

    Delta Elec. Inc. ES522 & EX532 5-7. Security Timer Press the Menu button to open the OSD menu. Press to move to the SETUP menu. Press to move up and down and select Security. Press to move up and down and select Security Timer.

  • Page 85: 5-8.Options Menu

    Delta Elec. Inc. ES522 & EX532 5-8. Options Menu Press Menu to open the OSD menu. Press to move to the OPTIONS menu. Press move up and down in the OPTIONS menu. Press to change values for settings, and then press Enter to confirm the new setting.

  • Page 86: 5-9.Options / Advanced

    Delta Elec. Inc. ES522 & EX532 5-9. OPTIONS / Advanced Press Menu to open the OSD menu. Press to move to the OPTIONS menu. Press move up and down in the OPTIONS menu. Select Advanced and press Enter to open the sub menu.

  • Page 87: Calibration

    Delta Elec. Inc. ES522 & EX532 6. Calibration Step of into Service Mode Step 1 : To turn on the projector, press the Power button on the keypad or IR controller, Until the “Power Off? Press Power again” message appears.
  • Page 88 Delta Elec. Inc. ES522 & EX532 6-1. Calibrate Analog RGB (1024 x 768 @ 60Hz): Step 1： In Service 1Mode select ADC Calibration - VGA In this menu input pattern with White(240,240,240) and Black(16,16,16) for calibrate VGA Source . After input ready press “Enter” key to calibration。...
  • Page 89 Delta Elec. Inc. ES522 & EX532 6-2. Calibrate Analog YUV： Equipment: VG828, must be take off H/V sync terminal from machine Step 1： In Service 1 Mode select ADC Calibration - YUV. In this menu input pattern with 75﹪SMPTE pattern for calibrate YUV Source and notice that the input source must be 480i format 。...
  • Page 90 Delta Elec. Inc. ES522 & EX532 6-3. Color Wheel Index, DMD Contrast and Brightness Adjustment @ RGB source A. Switch Timing to ”1024x768 @ 60HZ” B. In Service 1mode. C. Switch to the Pattern 48 “32 Gray Scale”, and then decrease the Brightness Default Diff until all black gray scales are still distinct.
  • Page 91 Delta Elec. Inc. ES522 & EX532 6-4. Display Test Format - Use this function to choose your desired aspect ratio. 1. 4:3: Format is for 4x3 input sources not enhanced for Wide screen TV. 2. 16:9 I: This format is for 16x9 input sources, like HDTV and DVD en- hanced for Wide screen TV.
  • Page 92 ES522 & EX532 6-5. Logo Advanced Logo Select the screen to display during startup. Optoma—the supplied default startup screen. User—customized screen capture using the Logo Capture function. Logo Capture Capture a displayed screen to use as the startup screen. 1. Display the desired screen on the projector.

  • Page 93: Color Border Adjustment

    Delta Elec. Inc. ES522 & EX532 7. Color Border Adjustment Step 1 : Adjust integration rod screw to eliminate color edge @ White pattern 1. Adjust the hexagonal screw in order to right and lift side color border disappeared. Enable just disappearing of...

  • Page 94: Projection Lamp

    Delta Elec. Inc. ES522 & EX532 8. Projection Lamp 8-1. Replacing the Projection Lamp The projection lamp should be replaced when it burns out. It should only be replaced with a certified replacement part, which you can order from your local dealer.

  • Page 95: Ceiling Installation

    Delta Elec. Inc. ES522 & EX532 8-2. Ceiling Installation To prevent damage to your projector please use the recommended mounting package for installation. If you intend to use a third party ceiling mount, ensure that the screws meet the following specifications: 1.Screw Type: M4...

  • Page 96: Lamp Reset

    Delta Elec. Inc. ES522 & EX532 8-3. Lamp Setting Lamp Reset After replacing the lamp, reset the lamp counter to accurately reflect the new lamp’s life span. 1. Select Lamp Reset. A confirmation screen displays. 2. Select Yes to reset the lamp counter to zero.

  • Page 97: Cleaning

    Delta Elec. Inc. ES522 & EX532 9. Cleaning 9-1. Cleaning the Lens You can purchase optic lens cleaner from most camera stores. Refer to the following to clean the projector lens. Apply a little optic lens cleaner to a clean soft cloth.

  • Page 98: Service Note

    Delta Elec. Inc. ES522 & EX532 10. SERVICE NOTE 10-1. Service Note Description Carry out cleaning of the main unit and interior when replacing the lamp or making inspections. The glass cleaner used with the following parts is as follows.

  • Page 99: 10-2.Power & Ready Led Blink Code Message

    Delta Elec. Inc. ES522 & EX532 10-2. Power & READY LED Blink Code Message LED Error Messages SYSTEM STATUS POWER (LED) LAMP (LED) TEMP (LED) Over Lamp Steady Light Lamp Fail Steady Light Thermal Break Status error 4 blinks 4 blinks...

  • Page 100: 10-3.Factory Preset Display Modes

    Delta Elec. Inc. ES522 & EX532 10-3. Factory Preset Display Modes Computer Compatibility Company Confidential Optoma___________________ Delta________________ 2009/06/30...
  • Page 101 Delta Elec. Inc. ES522 & EX532 Apple Mac Compatibility Company Confidential Optoma___________________ Delta________________ 2009/06/30...

  • Page 102: Command

    Delta Elec. Inc. ES522 & EX532 11. RS-232 Command Company Confidential Optoma___________________ Delta________________ 2009/06/30...
  • Page 103 Delta Elec. Inc. ES522 & EX532 Company Confidential Optoma___________________ Delta________________ 2009/06/30...
  • Page 104 Delta Elec. Inc. ES522 & EX532 Company Confidential Optoma___________________ Delta________________ 2009/06/30...
  • Page 105 Delta Elec. Inc. ES522 & EX532 RS232 CONNECT 1 2 3 4 5 7 8 9 RS232 CABLE Company Confidential Optoma___________________ Delta________________ 2009/06/30...

  • Page 106: Edid

    Delta Elec. Inc. ES522 & EX532 12. EDID ES522 a. Analog v1.3 128 BYTES OF EDID CODE (08-09) ID Manufacturer Name ________________ = OTM (11-10) Product ID Code _____________________ = 020A(Hex), 522(Dec) (12-15) Last 5 Digits of Serial Number __ = 16843009(Dec),01010101(Hex)
  • Page 107 Delta Elec. Inc. ES522 & EX532 RGB Color Display (25-34) CHROMA INFO : RedX: 0.631 RedY: 0.352 GreenX : 0.353 GreenY : 0.591 BlueX : 0.145 BlueY : 0.070 WhiteX : 0.310 WhiteY : 0.345 (35) ESTABLISHED TIMING I :...
  • Page 108 Delta Elec. Inc. ES522 & EX532 1920 X 1080 @ 60Hz ( 54- 71) Detailed Timing / Descriptor Block 1 : 1280 X 768 : Pixel Clock : 117 MHz Horizontal Image Size : 0 mm Vertical Image Size : 0 mm...
  • Page 109 Delta Elec. Inc. ES522 & EX532 b. Digital v1.3 Bytes 0-127 [00H-7FH] (08H-09H) ID Manufacturer Name _________________________ = OTM (0AH-0BH) Product ID Code ______________________________ = 291A()) (0CH-0FH) Last 5 Digits of Serial Number _______________ = UNUSE (10H) Week of Manufacture __________________________...
  • Page 110 Delta Elec. Inc. ES522 & EX532 (24H) ESTABLISHED TIMING II: 800 x 600 @ 72Hz (VESA) 800 x 600 @ 75Hz (VESA) 832 x 624 @ 75Hz (Apple,Mac II) 1024 x 768 @ 60Hz (VESA) 1024 x 768 @ 70Hz (VESA)
  • Page 111 Delta Elec. Inc. ES522 & EX532 Min Vertical Freq - 43 Hz Max Vertical Freq - 87 Hz Min Horiz. Freq - 31 kHz Max Horiz. Freq - 91 kHz Pixel Clock - 140 MHz GTF - Not Used (6CH-7DH) Detailed Timing / Descriptor Block 4:...
  • Page 112 Delta Elec. Inc. ES522 & EX532 Audio Short Block Description: Numbers of Audio Channels (2) (12H) Linear PCM(IEC60958) Audio Supported: 32kHz, 44.1kHz, 48kHz Audio Bit Rate: 24Bit Speaker Short Block Description: Playload(3 bytes 16H-18H) Speakers (16H) FL/FR 17H: Reserved 18H: Reserved...
  • Page 113 Delta Elec. Inc. ES522 & EX532 Border: 0 lines Frequency: 50.00 Hz Digital Separate, Horizontal Polarity (-) Vertical Polarity (-) (43H - 55H) Detailed Timing Descriptions: 1280x720 Pixel Clock: 74.25 MHz Horizontal Image Size: 708 mm Vertical Image Size: 398 mm...
  • Page 114 Delta Elec. Inc. ES522 & EX532 ES532 a. Analog v1.3 128 BYTES OF EDID CODE (08-09) ID Manufacturer Name ________________ = OTM (11-10) Product ID Code _____________________ = 0214(Hex), 532(Dec) (12-15) Last 5 Digits of Serial Number ______ = 16843009(Dec),...
  • Page 115 Delta Elec. Inc. ES522 & EX532 (25-34) CHROMA INFO : RedX : 0.631 RedY : 0.352 GreenX : 0.353 GreenY : 0.591 BlueX : 0.145 BlueY : 0.070 WhiteX : 0.310 WhiteY : 0.345 (35) ESTABLISHED TIMING I : 720 X 400 @ 70Hz (IBM,VGA)
  • Page 116 Delta Elec. Inc. ES522 & EX532 ( 54- 71) Detailed Timing / Descriptor Block 1 : 1280 X 768 : Pixel Clock : 117 MHz Horizontal Image Size : 0 mm Vertical Image Size : 0 mm Refreshed Mode : Non-Interlaced...
  • Page 117 Delta Elec. Inc. ES522 & EX532 b. Digital v.1.3 Bytes 0-127 [00H-7FH] (08H-09H) ID Manufacturer Name _________________________ = OTM (0AH-0BH) Product ID Code ___________________________ = 2924()$) (0CH-0FH) Last 5 Digits of Serial Number _______________ = UNUSE (10H) Week of Manufacture __________________________...
  • Page 118 Delta Elec. Inc. ES522 & EX532 800 x 600 @ 72Hz (VESA) 800 x 600 @ 75Hz (VESA) 832 x 624 @ 75Hz (Apple,Mac II) 1024 x 768 @ 60Hz (VESA) 1024 x 768 @ 70Hz (VESA) 1024 x 768 @ 75Hz (VESA)
  • Page 119 Delta Elec. Inc. ES522 & EX532 Max Vertical Freq - 86 Hz Min Horiz. Freq - 31 kHz Max Horiz. Freq - 91 kHz Pixel Clock - 140 MHz GTF - Not Used (6CH-7DH) Detailed Timing / Descriptor Block 4:...
  • Page 120 Delta Elec. Inc. ES522 & EX532 (10H) 1920 x 1080 P 50Hz 16.9 Audio Short Block Description: Numbers of Audio Channels (2) (12H) Linear PCM(IEC60958) Audio Supported: 32kHz, 44.1kHz, 48kHz Audio Bit Rate: 24Bit Speaker Short Block Description: Playload(3 bytes 16H-18H) Speakers...
  • Page 121 Delta Elec. Inc. ES522 & EX532 Sync Offset: 5 lines Sync Pulse Width: 5 lines Border: 0 lines Frequency: 50.00 Hz Digital Separate, Horizontal Polarity (-) Vertical Polarity (-) (43H - 55H) Detailed Timing Descriptions: 1280x720 Pixel Clock: 74.25 MHz...

  • Page 122: Spare Part List

    Delta Elec. Inc. ES522 & EX532 13. ES522(DP-2400) & EX532(DP-3400) Spare part list DESCRIPTION ES522 EX533 Q’ty 3392056802 TOP COVER PC 945VB WHITE 3392077001 TOP COVER PC 945VB WHITE 3392057706 BTM PC 945VB BLK 3392106200 BACK PC+ABS 945VB WHITE 3392076400...
  • Page 123 Delta Elec. Inc. ES522 & EX532 Company Confidential Optoma___________________ Delta________________ 2009/06/30...

This manual is also suitable for:

Dp-2400Ex532Dp-3400

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