LG MS0747C Service Manual

Lg ms0747c microwave oven service manual

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MICROWAVE OVEN

SERVICE MANUAL
MODEL: MS0747C
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
February, 2007
P/NO : MFL38637301
Printed in Korea

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Summary of Contents for LG MS0747C

  • Page 1: Microwave Oven

    Website http://biz.lgservice.com MICROWAVE OVEN SERVICE MANUAL MODEL: MS0747C CAUTION BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. February, 2007 P/NO : MFL38637301 Printed in Korea...
  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS This device is to be serviced only by properly qualified service personnel. Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be taken to avoid possible exposure to excessive microwave energy. PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY...
  • Page 3: Table Of Contents

    CONTENTS (Page) SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Inside front cover SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1 CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1 INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1...
  • Page 4: Specifications

    SPECIFICATIONS ITEM DESCRIPTION MS0747C MODEL Power Requirement 120 Volts AC 60 Hz 1000 Watts Single phase, 3 wire grounded Power Output 700 Watts full microwave power (IEC60705) Microwave Frequency 2450 MHz 2M213 - 240GP Magnetron Timer 10 sec.~ 99 min. 50 sec...
  • Page 5: Cautions

    CAUTIONS Unlike other appliances, the microwave oven is MICROWAVE RADIATION high-voltage and high-current equipment. Personnel should not be exposed to the Though it is free from danger in ordinary use, microwave energy which may radiate from the extreme care should be taken during repair. magnetron or other microwave generating device if it is improperly used or connection.
  • Page 6: Installations

    INSTALLATIONS BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY. INSTALLING GROUNDING INSTRUCTIONS 1. Empty the microwave oven and clean inside it with For personal safety, this appliance must be fully a soft, damp cloth. Check for damage such as grounded at all times.
  • Page 7: Operating Instructions

    OPERATING INSTRUCTIONS FEATURES Oven Front Plate Window Door Screen Door Seal Control Panel Safety Door Lock System Glass Turntable Rotating Ring CONTROL PANEL 1. INDICATORS 2. ONE TOUCH CONTROL: Used to cook the foods listed by one touch. 3. Q-DEFROST 4.
  • Page 8: Operating Sequence

    OPERATING SEQUENCE 6. MULTI-STAGE MICROWAVE COOKING The following is a description of component functions during oven operation. 1ST STAGE 1. SETTING THE CLOCK PARAR/BORRAR TIEMPO NUMBER POTENCIA PARAR/BORRAR RELOJ NUMBER RELOJ NUMBER ex.) To set 4:30, touch number key [4],[3], and [0]. 2ND STAGE NOTE: 1) This is a 12 hour clock.
  • Page 9: Schematic Diagram

    SCHEMATIC DIAGRAM...
  • Page 10: Circuit Description

    CIRCUIT DESCRIPTION WHEN THE OVEN IS SET AT ANY LEVEL GENERAL DETAILS EXCEPT MAXIMUM. • The low voltage transformer supplies the necessary • The micom controller controls the ON-OFF time of relay voltage to the micom controller when power cord is 2 by the applied signal to vary the average output plugged in.
  • Page 11: Service Information

    SERVICE INFORMATION TOOLS AND MEASURING INSTRUMENTS NECESSARY TOOLS NECESSARY MEASURING INSTRUMENTS Tools normally used for TV servicing are sufficient. • TESTER(VOLTS-DC, AC., Ohmmeter) Standard tools are listed below. • Microwave survey meter • Diagonal pliers - Holaday HI-1500 • Long nose pliers HI-1501 •...
  • Page 12: Record Keeping And Notification After Measurement

    MEASUREMENT WITH OUTER CASE NOTES WHEN MEASURING REMOVED • Do not exceed meter full scale deflection. • The test probe must be removed no faster than • When you replace the magnetron, measure for 1 inch/sec (2.5 cm/sec) along the shaded area, microwave energy leakage before the outer case is otherwise a false reading may result.
  • Page 13: Measurement Of Microwave Power Output

    MEASUREMENT OF MICROWAVE POWER OUTPUT • Microwave power output measurement is made with • The microwave power output P in watts is calculated from the following formula : the microwave oven supplied at its rated voltage and operated at its maximum microwave power setting with 4187 X (∆T) + 0.55 X (T ) X M a load of (1000 ±...
  • Page 14: Diode Removal

    D. DOOR GROSS ASSEMBLY REMOVAL E. HIGH VOLTAGE TRANSFORMER REMOVAL 1) Open the door. 2) Pull out the door protector very carefully with a flat- 1) Discharge the high voltage capacitor. blade screwdriver. 2) Disconnect the leadwire from magnetron, high voltage CAUTION : Be careful not to damage door seal plate transformer, and capacitor.
  • Page 15 H. AIR DUCT ASSEMBLY REMOVAL J. REMOVING THE TURNTABLE MOTOR 1) Remove the turntable. 1) Disconnect the leadwire from lamp, A.C Relay and 2) Remove the turntable shaft VERY CAREFULLY. monitor resistor and magnetron. 3) Lay the unit down on its back. 2) Remove the screw to the magnetron cavity.
  • Page 16 K. PCB ASSEMBLY REMOVAL L. INTERLOCK SYSTEM 1) Remove the control panel assembly from the 1) INTERLOCK MECHANISM cavity. (Refer to control panel assembly removal The door lock mechanism is a device which has on previous page.) been specially designed to eliminate completely 2) Remove screws which hold the PCB SUB ASS’Y to microwave activity when the door is opened during the control panel.
  • Page 17: Interlock Continuity Test

    INTERLOCK CONTINUITY TEST WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS. TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH TYPE NO. SZM-V 16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR SECONDARY SWITCH B.
  • Page 18: Component Test Procedure

    COMPONENT TEST PROCEDURE CAUTIONS 1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE HIGH VOLTAGE TRANSFORMER.
  • Page 19 COMPONENTS TEST PROCEDURE RESULTS Antenna Gasket Chassis Filament NOTE: When testing the magnetron, be sure to install the magnetron gasket in the correct position and be sure that the gasket is in good condition. HIGH VOLTAGE Measure the resistance. Normal: Momentarily indicates CAPACITOR (Ohm-meter scale: Rx1000) several ohms, and then...
  • Page 20 COMPONENTS TEST PROCEDURE RESULTS FUSE Check for continuity of the fuse with an Normal Abnormal multi-meter. NOTE: If the fuse is blown, check the primary, the secondary, and the monitor switches, H.V.D. and H.V.C. before replacing the fuse. If the fuse is blown by improper switch operation replace the defective switch and the fuse at the same time.
  • Page 21 COMPONENTS TEST PROCEDURE RESULTS FAN MOTOR Normal: Measure the resistance. (Wire leads removed) (Ohm-meter scale: R x 100) A ~ B A ~ C 40 ~ 60 300~500 Abnormal: ∞ or several Normal: Approx. 100~200 Ω Measure the resistance. TURNTABLE Abnormal: ∞...
  • Page 22: Trouble Shooting

    TROUBLE SHOOTING WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL. CAUTIONS 1. Check grounding before checking for trouble. 2.
  • Page 23 (TROUBLE 1) The following visual conditions indicate a probable defective control circuit. 1. Incomplete segments. • Segment missing. • Partial segment missing. • Digit flickering (NOTE: Slight flickering is normal.) 2. Colon does not turn on or blink. 3. A distinct change in the brightness of one or more numbers in display. 4.
  • Page 24 (TROUBLE 2) Oven does not operate at all ; Display window does not display any figures, and no input is accepted. CONDITION CHECK RESULT CAUSE REMEDY Malfunction of the Replace primary Check continuity 1. Fuse blows. Continuity. monitor switch. and monitor of monitor switches.
  • Page 25 (TROUBLE 3) Display shows all figures set, but oven does not start cooking while desired program times are set and START pad is touched. CONDITION CHECK RESULT CAUSE REMEDY Defective Replace Check continuity 1.Setting time does No continuity. secondary switch. secondary switch.
  • Page 26 (TROUBLE 5) No microwave oscillation even though oven lamp and fan motor run (Display operates properly) CONDITION CHECK RESULT CAUSE REMEDY Defective P.C.B No microwave Disconnect the Replace P.C.B No continuity. oscillation. wire leads from assembly assembly relay 2 and check continuity Continuity.
  • Page 27 (TROUBLE 6) Oven does not cook properly when programmed for the set power level (Operates properly on HIGH) CONDITION CHECK RESULT CAUSE REMEDY Output is full when Defective P.C.B. Replace P.C.B. Disconnect the Abnormal. you set lower assembly. assembly. wire leads from power level.
  • Page 28: Exploded View

    #EV# EXPLODED VIEW INTRODUCTION MODEL: MS0747C OVEN CAVITY PARTS INTERIOR PARTS BASE PLATE PARTS DOOR PARTS LATCH BOARD PARTS CONTROL PANEL PARTS...
  • Page 29 #EV# DOOR PARTS 13581A 13552A 13536A 13213A 14890A 13720D 14026A 14970A...
  • Page 30 #EV# CONTROL PANEL PARTS 24781M 268711 23572A WTT021 23506A...
  • Page 31 #EV# OVEN CAVITY PARTS 33112U WTT021 WTT010 33052A 33390G 34370T 36549S 35889A WTP013...
  • Page 32 #EV# LATCH BOARD PARTS WSZ085 466001 43500A 43501A 466003 44510A 466001...
  • Page 33 #EV# INTERIOR PARTS WSZ002 56411A 56930V WSZ002 56324A 50FZZA 55006F WTT028 WTT037 56549F 55900A 54974S WEB001 56851D WEB001 50CZZH 56912B 54810C WTT028 948501 568771 55262A...
  • Page 34 #EV# BASE PLATE PARTS 56170D 63303A 63302A 65006B WTT021 WSZ002...

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