Zenith Z42PX2D Series Service Manual

Af-05fc chassis

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SERVICE MANUAL
Product Type:
Chassis:
Manual Series:
Manual Part #:
Model Line:
Product Year:
Description of Controls .................................................4
Specifications ..............................................................8
Adjustment Instructions ................................................9
Diagrams ...................................................................14
Parts List ...................................................................17
Schematics ....................................................................
Printed in Korea
PLASMA
AF-05FC
2005
CONTENTS
Published Oct. 2003
by Technical Publications
LG Electronics USA, Inc.
201 James Record Road,
Huntsville, Alabama 35824-1513
Copyright © 2003 by Zenith Electronics Corporation
http//www.zenithservice.com
Model Series:
Z42PX2D

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Summary of Contents for Zenith Z42PX2D Series

  • Page 1: Table Of Contents

    Description of Controls ..........4 Specifications ..............8 Adjustment Instructions ..........9 Diagrams ..............14 Parts List ..............17 Schematics ..............Published Oct. 2003 by Technical Publications LG Electronics USA, Inc. 201 James Record Road, Huntsville, Alabama 35824-1513 Copyright © 2003 by Zenith Electronics Corporation Printed in Korea...
  • Page 2 When servicing this product, under no circumstances should the original design danger of electrical shock. DO NOT USE A LINE ISOLATION be modified or altered without permission from Zenith Electronics Corporation. TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000...
  • Page 3 TABLE OF CONTENTS DESCRIPTION OF CONTROLS ...........4 SPECIFICATIONS..............8 ADJUSTMENT INSTRUCTIONS ..........9 BLOCK DIAGRAM...............14 EXPLODED VIEW...............16 EXPLODED VIEW PARTS LIST .........17 REPLACEMENT PARTS LIST ..........18 SCHEMATIC DIAGRAM............PRINTED CIRCUIT BOARDS ..........- 3 -...
  • Page 4: Description Of Controls

    DESCRIPTION OF CONTROLS Controls Controls - This is a simplified representation of front panel. Here shown may be somewhat different from your TV. Front Panel Controls Front Panel Controls TV/VIDEO MENU POWER Button MENU Button CHANNEL ( ) Buttons VOLUME ( ) Buttons Remote Control Sensor TV/VIDEO Button...
  • Page 5: Connection Options

    DESCRIPTION OF CONTROLS Connection Options Connection Options Back Connection Panel Back Connection Panel S-VIDEO Input FRONT A connection available to provide bet- A/V INPUT ter picture quality than the video input. VIDEO Input Connects the video signal from a video device. AUDIO Input Use to connect to hear stereo sound from an external device.
  • Page 6: Remote Control Key Functions

    DESCRIPTION OF CONTROLS Remote Control Key Functions Remote Control Key Functions - When using the remote control, aim it at the remote control sensor on the TV. TV INPUT • Rotates the input mode between Antenna and Cable. • External input modes: Video, Front Video, Component 1-2, RGB-DTV (or RGB-PC) TV/VIDEO and HDMI/DVI input sources.
  • Page 7 DESCRIPTION OF CONTROLS Remote Control Key Functions Remote Control Key Functions POWER VCR/DVD BUTTONS Turns your TV or any other programmed • Control some video cassette recorders equipment on or off, depending on mode. or DVD players. ("RECORD" button is not available for DVD players.) GUIDE Shows programme schedule.
  • Page 8: Specifications

    SPECIFICATIONS Z42PX2D/Z42PX21D MODELS 48.4 / 1210 Width (inches / mm) 27.6 / 701 Height (inches / mm) 11.6 / 295 Depth (inches / mm) 79 / 35.9 Weight (pounds / kg) 852 x 480 (Dot) Resolution AC100-240V ~ 60Hz Power requirement NTSC-M, ATSC Television System VHF 2 ~ 13, UHF 14 ~ 69, CATV 1 ~ 135, CADTV 1 ~ 135.
  • Page 9: Adjustment Instructions

    ADJUSTMENT INSTRUCTIONS 1. Application Object 4. POD Certificate Download These instructions are applied to all of the PDP TV, AF-05FC. 4-1. Preparation for Adjustment (1) Connect the MEMORY JIG and PC. (2) Turn on the JIG MAIN POWER SWITCH. 2. Notes (3) After turn on the PC and MONITOR, execute the (1) Because this is not a hot chassis, it is not necessary to use ‘Certificate Downloader v1.4’...
  • Page 10 ADJUSTMENT INSTRUCTIONS [ When ‘CP Data Download: OK’ does not appear, certificate (4) Click the "OpenFile - Download" button from CP Data Download, ‘select Private Key’ appears and click ENTER. has not Download correctly. SET is rebooted and certificate Download work must be repeated.
  • Page 11 ADJUSTMENT INSTRUCTIONS 7. EDID(The Extended Display Each PCB Assy must be checked by Check JIG Set before Identification Data)/DDC assembly. (Especially, be careful Power PCB Assy which can cause Damage to the PDP Module.) (Display Data Channel) download This is the function that enables “Plug and Play". 6.
  • Page 12 ADJUSTMENT INSTRUCTIONS (5) Readjust after confirming the case Pattern or adjustment EDID DATA for RGB condition where the adjustment had errors. EDID table = (6) After adjustment is complete, exit the adjustment mode by 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F pressing the ADJ KEY.
  • Page 13 ADJUSTMENT INSTRUCTIONS 9-3. Adjustment of White Balance 10. Video(uPD) Operate the Zero-calibration of the CA-100, then attach 10-1. Required Equipment sensor to PDP module surface when you adjust. Manual adjustment is also possible by the following sequence. (1) Service R/C (2) MSPG925FA Pattern Generator (1) Enter ‘Ez - Adjust’...
  • Page 14: Diagrams

    BLOCK DIAGRAM - 14 -...
  • Page 15 NOTES - 15 -...
  • Page 16: Exploded View

    EXPLODED VIEW - 16 -...
  • Page 17: Parts List

    PCB ASSEMBLY,DISPLAY XRRT ASSY 42V7 XR B/D 6871QYH036A PCB ASSEMBLY,DISPLAY YSUS ASSY 42V7 6871QZH041A PCB ASSEMBLY,DISPLAY ZSUS ASSY 42V7 ZSUS ASSY 3091V00645H CABINET ASSEMBLY,DU-42PX20 NON AF05FB ZENITH 2TONE(LIGHT SILVER & SILVER) 4980V01067D SUPPORTER ASSY,AL FILTER TOP DN-42PX12X 7T 4980V01068D SUPPORTER ASSY,AL FILTER BOT DN-42PX12X 7T 4980V01069D...
  • Page 18: Replacement Parts List

    REPLACEMENT PARTS LIST For Capacitor & Resistors, the CC, CX, CK, CN : Ceramic RD : Carbon Film charactors at 2nd and 3rd digit CQ : Polyestor RS : Metal Oxide Film RUN DATE : 2005.3.9 in the P/No. means as follows; CE : Electrolytic RN : Metal Film RF : Fusible...
  • Page 19 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION Q154 0TR387500AA CHIP 2SC3875S(ALY) KEC D801 0DD184009AA KDS184S CHIP 85V 300MA KEC TP CHIP 2SC3875S(ALY) KEC SDC15 SOT23 12.8V 10A .A .SEC 100NA Q155 0TR387500AA D900 0DRSE00038A 0TR150400BA CHIP 2SA1504S(ASY) KEC 0DRSE00038A...
  • Page 20 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C108 0CK104CF56A 0.1UF 1608 16V 10% C1333 0CK104CF56A 0.1UF 1608 16V 10% 0.1UF 1608 16V 10% 10UF MV 16V 20% C109 0CK104CF56A C1334 0CE106VF6DC 0CK104CF56A 0.1UF 1608 16V 10% 0CK102CK56A 1000PF 1608 50V 0.1 C110...
  • Page 21 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C171 0CK105DF64A 1UF 2012 16V 20% C220 0CK104CF56A 0.1UF 1608 16V 10% 0.1UF 1608 16V 10% 0.1UF 1608 16V 10% C1710 0CK104CF56A C221 0CK104CF56A 0CK104CF56A 0.1UF 1608 16V 10% 0CK104CF56A 0.1UF 1608 16V 10% C1711...
  • Page 22 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C319 0CK104CF56A 0.1UF 1608 16V 10% C429 0CK104CF56A 0.1UF 1608 16V 10% 0.1UF 1608 16V 10% 0.1UF 1608 16V 10% C320 0CK104CF56A C430 0CK104CF56A 0CK104CF56A 0.1UF 1608 16V 10% 0CK104CF56A 0.1UF 1608 16V 10% C330...
  • Page 23 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C468 0CK104CF56A 0.1UF 1608 16V 10% C523 0CK104CF56A 0.1UF 1608 16V 10% 100UF MVG 16V 20% 0.1UF 1608 16V 10% C468 0CE107SF6DC C524 0CK104CF56A 0CK104CF56A 0.1UF 1608 16V 10% 0CK104CF56A 0.1UF 1608 16V 10% C469...
  • Page 24 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C613 0CE226SF6DC 22UF MVG 16V 20% C8018 0CK102CK56A 1000PF 1608 50V 0.1 0.01UF 1608 50V 10% 1000PF 1608 50V 0.1 C614 0CK103CK56A C8019 0CK102CK56A 0CK104CF56A 0.1UF 1608 16V 10% 0CK104CF56A 0.1UF 1608 16V 10% C615...
  • Page 25 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C8068 0CE106VF6DC 10UF MV 16V 20% C890 0CK104CF56A 0.1UF 1608 16V 10% 0.1UF 1608 16V 10% C8069 0CK104CF56A C891 0CK104CF56A 0.1UF 1608 16V 10% 0CE226SF6DC 22UF MVG 16V 20% C8070 C892 0CE106VF6DC...
  • Page 26 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION SW202 140-315A SWITCH,TACT SKHV17910B 12V COIL SWITCH,TACT SKHV17910B 12V SW203 140-315A 140-315A SWITCH,TACT SKHV17910B 12V L130 6140VB0032A COIL,CHOKE DBF-1015A 15.5UH SW204 SW205 140-315A SWITCH,TACT SKHV17910B 12V L131 6140VB0032A COIL,CHOKE DBF-1015A 15.5UH SW206...
  • Page 27 REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION F1711 6200QJ3001A FILTER,EMC BMS400 25V 200MA L211 6210VC0006A FILTER,EMC FBMH3216 HM501NT FILTER,EMC BMS400 25V 200MA FILTER,EMC FBMH3216 HM501NT F1712 6200QJ3001A L212 6210VC0006A 6200QJ3001A FILTER,EMC BMS400 25V 200MA 6210VC0006A FILTER,EMC FBMH3216 HM501NT F1713...
  • Page 28 6204B60001B OSCILLATOR,27MHZ +/- 100 PPM 3.3V 6204B47985L X200 OSCILLATOR,SCO-103 33.33HZ X302 6204B47985K OSCILLATOR,BMS-873R 25MHZ ACCESSORIES 3828VA0528D MANUAL,OWNERS ZENITH EN 6710V00141M REMOTE CONTROLLER 6410VUH005C POWER CORD,BP-301 2800MM 6851V00019A CABLE ASSEMBLY,RF CONN 4AC208A0 3M 6850TD9007E CABLE,D-SUB UL20276-9C(5.8MM) 4972V00178A FIXER,WALL NON ASSY PDP SET...
  • Page 33 DIGITAL(TOP) DIGITAL(BOTTOM) TUNER(TOP) CONTROL(TOP) CONTROL(BOTTOM) SIDE A/V SPDIF(TOP) SPDIF(BOTTOM) TUNER(BOTTOM) POWER S/W(TOP) POWER S/W(BOTTOM)

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