Poulan Pro PP5524ESA Owner's Manual
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Poulan Pro PP5524ESA Owner's Manual

Poulan Pro PP5524ESA Owner's Manual

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For Parts Call K&T 606-678-9623 or 606-561-4983
IMPORTANT MANUAL
OWNER'S MANUAL
MODEL NUMBER:
PP5524ESA

SNOW THROWER

Always Wear Eye Protection During Operation
www.mymowerparts.com
Do Not Throw Away
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
183618 Rev. 5 09.26.02 BY
Printed in U.S.A.

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  • Page 1: Snow Thrower

    For Parts Call K&T 606-678-9623 or 606-561-4983 IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: WARNING: PP5524ESA Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so SNOW THROWER can result in serious injury.

  • Page 2: Safety Rules

    For Parts Call K&T 606-678-9623 or 606-561-4983 SAFETY RULES Safe Operation Practices for Snow Throwers IMPORTANT: This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. •...

  • Page 3: Product Specifications

    For Parts Call K&T 606-678-9623 or 606-561-4983 • Do not put hands or feet near or under rotating parts. • Do not overload the machine capacity by attempting Keep clear of the discharge opening and front auger to clear snow at too fast a rate. area at all times.

  • Page 4: Table Of Contents

    For Parts Call K&T 606-678-9623 or 606-561-4983 SAFETY RULES ............2-3 MAINTENANCE ............. 14-15 PRODUCT SPECIFICATIONS ........3 MAINTENANCE SCHEDULE ........14 CUSTOMER RESPONSIBILITIES........ 3 SERVICE AND AD JUST MENTS ......16-18 WARRANTY..............32 STORAGE ..............18 ASSEMBLY / PRE-OPERATION ....... 5-7 TROU BLE SHOOT ING ..........

  • Page 5: Assembly / Pre-Operation

    For Parts Call K&T 606-678-9623 or 606-561-4983 ASSEMBLY / PRE-OPERATION Read these instructions and this man u al in its entirety before you attempt to assemble or operate your new snow thrower. Your new snow thrower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for shipping purposes.
  • Page 6 For Parts Call K&T 606-678-9623 or 606-561-4983 ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) (See Figs. 3 and 4) The auger control rod has the short loop on the end of the spring as shown.
  • Page 7 For Parts Call K&T 606-678-9623 or 606-561-4983 ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD INSTALL WEIGHT BAG (See Fig. 8) (See Fig. 7) Though seldom required, the weight bag will re duce the ten den cy of the auger housing to ride up on hard, icy drifts. NOTE: The multi-wrench provided in your parts bag may Should conditions require it, install as follows: be used to install the chute rotater head.

  • Page 8: Operation

    For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
  • Page 9 For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION SPARK ENGINE OIL CAP AUGER DISCHARGE CHUTE CONTROL LEVER PLUG WITH DIPSTICK CONTROL SAFETY LEVER DRIVE SPEED IGNITION CON TROL LEVER GAS O LINE FILLER TRACTION CHUTE CHOKE DRIVE DE FLEC TOR CON- CONTROL TROL...
  • Page 10 For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION The operation of any snow thrower can result TO USE CHOKE CON TROL (See Fig. 12) in foreign objects thrown into the eyes, which The choke con trol is located on the en gine. Use the choke can result in severe eye damage.
  • Page 11 For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION TO MOVE FORWARD AND BACKWARD (See Fig. 16) HIGH POSITION SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle. •...

  • Page 12: Before Starting The Engine

    For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION TO ADJUST SKID PLATES (See Fig. 17) WARNING: Wipe off any spilled oil or NOTE: The wrench provided in your parts bag may be used fuel. Do not store, spill or use gasoline to adjust the skid plates.
  • Page 13 For Parts Call K&T 606-678-9623 or 606-561-4983 OPERATION COLD START - ELECTRIC STARTER ELECTRIC STARTER 1. Insert safety ignition key into the ignition slot until it 1. Connect the power cord to the engine. clicks. DO NOT turn the key. Keep the extra safety 2.

  • Page 14: Maintenance

    For Parts Call K&T 606-678-9623 or 606-561-4983 MAINTENANCE GENERAL REC OM MEN DA TIONS LUBRICATION CHART The warranty on this snow thrower does not cover items that ➀ SAE 30 Motor Oil have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain ➁...

  • Page 15: To Change Engine Oil

    For Parts Call K&T 606-678-9623 or 606-561-4983 MAINTENANCE V-BELTS TO CHANGE ENGINE OIL Check V-belts for deterioration and wear after every 50 Determine temperature range anticipated before next oil hours of operation and replace if necessary. The belts change. All oil must meet API service classifi cation SF-SJ. are not ad just able.

  • Page 16: Service And Adjustments

    For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE AND ADJUSTMENTS 1. Disengage all controls and move throttle control to WARNING: To avoid serious injury, STOP position. Wait for all moving parts to stop. before performing any service or ad- 2. Disconnect spark plug wire from spark plug and place just ments: it wear it cannot come in contact with spark plug.

  • Page 17: Service And Adjustments

    For Parts Call K&T 606-678-9623 or 606-561-4983 SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 21) The auger and traction drive belts are not adjustable. If the HINT: Insert a 3/8" drive ratchet (in the “ON” position) into belts are damaged or begin to slip from wear, they should the square hole in idler arm and rotate ratchet clockwise be replaced.

  • Page 18: Storage

    For Parts Call K&T 606-678-9623 or 606-561-4983 TO REMOVE WHEELS (See Fig. 22) NOTE: To seal punctures or prevent fl at tires due to slow leaks, tire sealant may be purchased from your local parts • Remove the klik pin and remove wheel from axle. dealer.

  • Page 19: Troubleshooting

    For Parts Call K&T 606-678-9623 or 606-561-4983 TROUBLESHOOTING See appropriate section in manual unless directed to a qualifi ed service center. PROBLEM CAUSE CORRECTION Does not start 1. Fuel shut-off valve (if so 1. Turn fuel shut-off valve to OPEN position. equipped) in OFF position.

  • Page 20: Repair Parts

    For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA AUGER HOUSING / IMPELLER ASSEMBLY 44 27 www.mymowerparts.com...
  • Page 21 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA AUGER HOUSING / IMPELLER ASSEMBLY KEY PART DESCRIPTION 183578 Bag, Weight 183577 Bracket, Weight Bag 74520524 Screw, Hex Head 5/16-18 x 1-1/2 181083 Pulley, Impeller...
  • Page 22 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA CONTROL PANEL / DISCHARGE CHUTE 11 9 www.mymowerparts.com...
  • Page 23 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA CONTROL PANEL / DISCHARGE CHUTE KEY PART DESCRIPTION 183334 Knob, Lever 17501010 Screw #10-24 x 5/8 179096X479 Strap, Slotted 73800600 Nut, Lock 3/8-16 19131316 Washer, Flat 3/8...
  • Page 24 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA HANDLES www.mymowerparts.com...
  • Page 25 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA HANDLES KEY PART DESCRIPTION 178875X479 Lever, Auger Control, RH 178648X479 Lever, Traction Drive Control, LH 179439 Nut, Cage 1/4-20 178888 Bushing, Flange 169675 Retainer, Hairpin...
  • Page 26 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA DRIVE 9 10 www.mymowerparts.com...
  • Page 27 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA DRIVE KEY PART DESCRIPTION 146315 Screw, Hex Head 5/16-18 x 3/4 73800500 Nut, Lock 5/16-18 155415 Washer, Flat 17490508 Screw, Hex Head 5/16-18 x 1/2...
  • Page 28 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA CHASSIS / ENGINE / PULLEYS 10 21 53 54 www.mymowerparts.com...
  • Page 29 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA CHASSIS / ENGINE / PULLEYS KEY PART DESCRIPTION 181044 Spring, Traction Idler 180522 Pulley, Idler (2-1/4) - - - Engine, Tecumseh, Model Number OHSK55 (Order parts from Engine manufacturer)
  • Page 30 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA WHEELS / DECALS www.mymowerparts.com...
  • Page 31 For Parts Call K&T 606-678-9623 or 606-561-4983 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP5524ESA WHEELS / DECALS KEY PART DESCRIPTION 179264 Wheel Assembly (13") 155443 Pin, Klik 1/4 150078 Screw, Hex Head 5/16-18 x 3/4 17490508 Screw, Hex Head 5/16-18 x 1/2...

  • Page 32: Warranty

    For Parts Call K&T 606-678-9623 or 606-561-4983 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from de- fects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi...

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