Poulan Pro PP524A Owner's Manual
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Poulan Pro PP524A Owner's Manual

Poulan Pro PP524A Owner's Manual

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IMPORTANT MANUAL
Do Not Throw Away
Poulan
OWNER'S
MANUAL
MODEL NUMBER:
PP524A
SNOW THROWER
WARNING:
Read
the Owner's
Manual
and
follow
all Warnings
and Safety
Instructions.
Failure
to do so
can result in serious
injury.
Always Wear Eye Protection
During Operation
187877
07.31.03
BY
Printed in U.S.A.

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Summary of Contents for Poulan Pro PP524A

  • Page 1 IMPORTANT MANUAL Do Not Throw Away Poulan OWNER'S MANUAL MODEL NUMBER: WARNING: PP524A Read the Owner's Manual follow all Warnings and Safety Instructions. Failure to do so SNOW THROWER can result in serious injury. 187877 07.31.03 Always Wear Eye Protection During Operation Printed in U.S.A.
  • Page 2 SAFETY RULES Safe Operation Practices for SnowThrowers mL.am IMPORTANT: This machine is capable of amputating hands and feet and throwing objects. Failureto observe the following safety instructions could result in serious injury or death. Do not operate the equipment without wearing ade- Look for this symbol to point out im- quate winter outer garments.

  • Page 3: Product Specifications

    Donotputhands orfeetnearor underrotating parts. • Do not overload the machine capacity by attempting Keepclearofthe discharge o pening andfrontauger to clear snow at too fast a rate. areaatalltimes. Never operate the machine at high transport speeds Exercise e xtreme caution when operating onorcross- on slippery surfaces.
  • Page 4 SAFETY RULES ............MAINTENANCE ............. 14-15 PRODUCT SPECIFICATIONS ........MAINTENANCE SCHEDULE ........CUSTOMER RESPONSIBILITIES ........ SERVICE AND ADJUSTMENTS ......16-18 WARRANTY ..............STORAGE ..............ASSEMBLY / PRE-OPERATION ....... 5-7 TROUBLESHOOTING ..........OPERATION ............8-13 REPAIR PARTS ............20-31 PARTS PACKED SEPARATELY IN CARTON 01111111 (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD...

  • Page 5: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) (See Figs. 3 and 4) The auger control rod has the short loop on the end of the spring as shown. The traction drive control rod has the long loop on the end of the spring as shown.
  • Page 7 ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE/CHUTE ROTATER HEAD CHECK TIRE PRESSURE (See Fig. 7) The tires on you r snow th rower were overinflated at the fac- tory for shipping purposes. Correct and equal tire pressure NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head.

  • Page 8: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOWTHROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied...
  • Page 9 OPERATION ENGINE OIL CAP AUGER DISCHARGE CHUTE CONTROL LEVER SPARK ,-WITH DIPSTICK CONTROL pLUG LEVER SAFETY DRIVE SPEED IGNITION - GASOLINE CONTROL LEVER FILLER TRACTION CHUTE CHOKE DRIVE DEFLECTOR CON- CONTROL LEVER THROTTLE /ENGINE CONTROL OIL DRAIN PLUG RECOIL STARTER HANDLE FUEL SHUT-OFF VALVE IANDLE...

  • Page 10: How To Use Your Snow Thrower

    OPERATION The operation of any snow thrower can result TO USE CHOKE CONTROL (See Fig. 11) in foreign objects thrown into the eyes, which The choke control is located on the engine. Use the choke can result in seve re eye damage. Always wear control whenever you are starting a cold engine.
  • Page 11 OPERATION TO MOVE FORWARD AND BACKWARD (See Fig. 15) HIGH POSITION SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle. Squeeze traction drive controllever to handle toengage the drive system.

  • Page 12: Before Starting The Engine

    OPERATION TO ADJUST SKID PLATES (See Fig. 16) BEFORE STARTING THE ENGINE NOTE: The wrench provided in you rparts bag may be used CHECK ENGINE OIL LEVEL (See Fig. 17) to adjust the skid plates. The engine on your snow thrower has been shipped, from Skid plates are located on each side of the auger housing the factory, already filled with oil.

  • Page 13: Snow Throwing Tips

    OPERATION TO START ENGINE SNOW THROWING TIPS Be sure fuel shut-off valve is in the OPEN position. • Always operate the snow thrower with the engine at full throttle. Full throttle offers the best performance. Your snow thrower engine is equipped with a recoil starter.

  • Page 14: Maintenance

    MAINTENANCE MAINTENANCE SCHEDULE .e, FILL IN DATES ./_.__ AS YOU COMPLETE ,_:)_'Y SERVICE REGULAR SERV,CE DATES Check for Loose Fasteners I _) Clean / Inspect Snow Thrower EW Check / Replace V-Belts Lubrication Chart Check Engine Oil Level Change Engine Oil Inspect Muffler Check / Replace Spark Plug...
  • Page 15 MAINTENANCE V-BELTS TO CHANGE ENGINE OIL Check V-belts for deterioration and wear after every 50 Determine temperature range anticipated before next oil change. All oil must meet API service classification SF-SJ. hours of operation and replace if necessary. The belts are not adjustable.

  • Page 16: Service And Adjustments

    SERVICE AND ADJUSTMENTS Disengage all controls and move throttle control to WARNING: To avoid serious injury, STOP position. Wait for all moving parts to stop. before performing any service or ad- Disconnect spark plug wire from spark plug and place justments: it wear it cannot come in contact with spark plug.
  • Page 17 SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 20) The auger and traction drive belts are not adjustable. If the HINT: Insert a 3/8" drive ratchet (in the "ON" position) into belts are damaged or begin to slip from wear, they should the square hole in idler arm and rotate ratchet clockwise be replaced.
  • Page 18 TOREMOVE W HEELS (SeeFig.21) NOTE: To seal punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts Remove the klik pin and remove wheel from axle. dealer. Tire sealant also prevents tire dry rot and corrosion. IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole.

  • Page 19: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service center. PROBLEM CAUSE CORRECTION Does not start Fuel shut-off valve (if so Turn fuel shut-off valve to OPEN position. equipped) in OFF position. Insert safety ignition key. Safety ignition key is not inserted.
  • Page 20 REPAIR PARTS SNOWTHROWER - MODEL NUMBER PP524A AUGER HOUSING / IMPELLER ASSEMBLY 44 27 20 23 24...
  • Page 21 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP524A AUGER HOUSING / IMPELLER ASSEMBLY PART DESCRIPTION 53847 Washer 181083 Pulley, Impeller 175323 Bearing Assembly, Flange 155377 Nut, Hex Flange 5/16-18 180355 Bolt, Flat Head, Carriage 5/16-18 x 5/8 72270505 Bolt, Carriage...
  • Page 22 REPAIR PARTS SNOWTHROWER - MODEL NUMBER PP524A CONTROL PANEL / DISCHARGE CHUTE _--'"...
  • Page 23 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP524A CONTROL PANEL / DISCHARGE CHUTE KEY PART NO. NO. DESCRIPTION 183334 Knob, Lever 17501010 Screw #10-24 x 5/8 179096X479 Strap, Slotted 73800600 Nut, Lock 3/8-16 19131316 Washer, Flat 3/8 178659 Control Assembly, Chute Rotater...
  • Page 24 REPAIR PARTS SNOW THROWER- MODEL NUMBER PP524A HANDLES...
  • Page 25 REPAIR PARTS SNOWTHROWER - MODEL NUMBER PP524A HANDLES PART DESCRIPTION 178875X479 Lever, Auger Control, RH 178648X479 Lever, Traction Drive Control, LH 179439 Nut, Cage 1/4-20 178888 Bushing, Flange 169675 Retainer, Hairpin 180402 Screw, Hex Head 1/4-20 x 3/4 178652 Rod, Interlock...
  • Page 26 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP524A DRIVE...
  • Page 27 REPAIR PARTS SNOWTHROWER - MODEL NUMBER PP524A DRIVE PART DESCRIPTION 146315 Screw, Hex Head 5/16-18 x 5/8 73800500 Nut, Lock 5/16-18 155415 Washer, Flat 17490508 Screw, Hex Head 5/16-18 x 1/2 180017 Bearing, Flange 180134 Shaft, Auxiliary 179270 Spacer, Plate...
  • Page 28 REPAIR pARTS cHAsSiS I ENG|HE I pULLEYS...

  • Page 29: Engine / Pulleys

    REPAIR PARTS SNOW THROWER - MODEL NUMBER PP524A CHASSIS / ENGINE / PULLEYS KEY PART DESCRIPTION NO. NO, 181044 Spring, Traction Idler 180522 Pulley, Idler (2-1/4) - - - Engine, Tecumseh, Model Number HSSK55 (Order parts from Engine manufacturer) 74780520...
  • Page 30 REPAIR PARTS SNOW THROWER - MODEL NUMBER PP524A WHEELS / DECALS...
  • Page 31 Washer, Thrust (1 ") NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm PART DESCRIPTION 181037 Decal, Danger 187868 Decal, Poulan Pro, 5HP/24" (large) 181035 Decal, Danger, Deflector 181042 Decal, Danger 187893 Decal, Poulan Pro, 5HP/24" (small) 181033...

  • Page 32: Limited Warranty

    LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from de- fects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.

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