Table of Contents
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MODEL
#KAB4
LP GAS COOKER
OWNER'S MANUAL
SAFETY ALERTS, ASSEMBLY & OPERATING INSTRUCTIONS
GENERAL MAINTENANCE & STORAGE
This Instruction Manual contains important information necessary for the proper
assembly and safe use of this appliance. You must carefully read and follow all warnings and
instructions in this manual before assembling and using this appliance.
KEEP THIS MANUAL FOR FUTURE REFERENCE
WARNING
• The maximum size cooking vessel for boiling or steaming with this cooker is 162-quart.
• Do not use a cooking vessel smaller than 14-inches diameter.
• Do not use this appliance for frying with oil/grease.
NOT FOR COMMERCIAL USE
For Questions and Information call us at: 1-800-864-6194
Barbour International, Inc.
101 Cypress Way
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Monday - Friday 8:00am - 5:00pm CST
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Brandon, MS 39042
MODEL
#KAB6
www.thebayou.com
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Table of Contents
Troubleshooting
Related Manuals for Bayou Classic KAB4
Summary of Contents for Bayou Classic KAB4
- Page 1 MODEL MODEL #KAB6 #KAB4 LP GAS COOKER OWNER’S MANUAL SAFETY ALERTS, ASSEMBLY & OPERATING INSTRUCTIONS GENERAL MAINTENANCE & STORAGE This Instruction Manual contains important information necessary for the proper assembly and safe use of this appliance. You must carefully read and follow all warnings and instructions in this manual before assembling and using this appliance.
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Page 2: Table Of Contents
CONTENTS Operating Instructions Warnings & Dangers 1 - 7 Assembly Instructions How to Determine Proper Amount of Liquid 17 - 18 for Boiling or Steaming LP Gas Cylinder Specifications 9 - 10 18 - 19 Boiling Instructions Regulator Hose Assembly Steaming Instructions Connecting Regulator Hose Assembly to Cooker Trouble Shooting Tips... - Page 3 NOTE TO CONSUMER This LP Gas Cooker is a specialized high pressure gas appliance having far greater heat output than traditional kitchen stoves. It is referred to as cooker and appliance in this manual and on warning tags. Same as a kitchen stove, this cooker does not have automatic thermostat controls so must be attended and monitored at all times during use.
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Page 4: Safety Precautions And Warnings
SAFETY PRECAUTIONS AND WARNINGS WARNING This cooker does not have automatic thermostat controls. Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death! ALWAYS OUTDOOR USE ONLY! NEVER NEVER operate in a open area Do not operate inside use under any LEAVE COOKER... -
Page 5: If You Smell Gas
WARNING • This cooker is a high pressure gas appliance for OUTDOOR USE ONLY. • This cooker does not have automatic thermostat controls so must be attended and monitored at all times during use. • This cooker is designed to be used with very large stockpots up to 162-qt capacity for boiling or steaming. - Page 6 DANGER IF FIRE OCCURS If a fire occurs OUTSIDE THE POT follow these steps. • Turn off the gas supply if possible. • Call the local Fire Department if property damage is possible. • Attempt to extinguish using a chemical fire extinguisher specified. A Type BC or ABC dry chemical fire extinguisher may in some cases contain the fire.
- Page 7 WARNING 30 PSI REGULATOR HOSE ASSEMBLY • The pressure regulator hose assembly supplied with this appliance must be used. Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to the appliance being put into M5HPR30 operation.
- Page 8 WARNING LP GAS CYLINDER - CONTINUED • The installation of this appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58, Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage and Handling, CSA B149.2, or the Standard for Recreational Vehciles, ANSI A119.2/NFPA 1192 and the Recreational Vehicle Code, CSA z240 RV Series.
- Page 9 WARNING GENERAL OPERATING - CONTINUED • Use caution when walking or standing near cooker as splattered liquids may have created a slick surface. Do not walk between cooker and propane tank as this creates a trip hazard. Tripping over the hose could overturn the cooker or knock cooking vessel of hot liquid from cooker causing severe burns.
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Page 10: Assembly Instructions
#M5HPR-30 BG14 Burner COOKER ASSEMBLY 1. Remove components from the box and packing. KAB4 2. Attach Heat Shield to Support Bar Line up heat shield over hole in support bar. Slide long bolt through hole and attach nut. Wrench tighten. -
Page 11: Lp Gas Cylinder Specifications
LP GAS CYLINDER SPECIFICATIONS DANGER CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you. Never use this appliance in an enclosed space such as a camper, tent, car or home. WARNING LP GAS CYLINDER (NOT SUPPLIED WITH THIS COOKER) The LP (Liquid Propane) gas cylinder specifically designed to be used with this cooker must have a 20 lb... - Page 12 WARNING Turn off the cylinder valve when your cooker is not in use. • Cylinder Handle the LP gas cylinder with care. Valve • Always secure the LP gas cylinder in an upright position. • Never connect an unregulated LP gas cylinder to your cooker. •...
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Page 13: Regulator Hose Assembly
REGULATOR HOSE ASSEMBLY Regulator Control Knob Your cooker is equipped with a Type-1 connection device TYPE-1 Connector Coupling Nut with the following features: 1. The system will not allow gas flow from the cylinder until a positive connection to the cylinder valve has been made. For connection to NOTE: The cylinder valve must be turned off (clockwise) LP Gas Cylinder... -
Page 14: Connecting Regulator Hose Assembly To Lp Gas Cylinder
WARNING Insure the cylinder valve is CLOSED (valve turned clockwise) prior to connecting the LP gas cylinder to your cooker. Turn the regulator control knob counter-clockwise to properly close the regulator valve. Read and follow all instructions and warnings on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the regulator hose assembly, before connecting cylinder to cooker. - Page 15 GAS LEAK TEST INSTRUCTIONS Note: The gas leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing. DO NOT use a flashlight to check for bubbbles. 1. Create a mixture of 50% water and 50% liquid dishwashing soap.
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Page 16: Positioning The Cooker
PRE-COOKING CHECK LIST WARNING DO NOT operate this cooker until you have read and understand ALL of the warnings and instructions in this manual. Property damage, bodily harm, severe burns and death could result from failure to follow these safety steps. These steps should be performed after the cooker has been assembled, stored, moved, cleaned, or repaired. -
Page 17: Lighting Instructions
LIGHTING INSTRUCTIONS WARNING DO NOT stand with head, body or arms over the cooker when lighting. Loose clothing and hair can catch fire. Follow the instructions exactly. Read and follow all warnings and instructions in this manual before using your cooker. 1. - Page 18 BURNER FLAME CHECK ORANGE Adjust flame height using regulator control knob. Rotate air control shutter BURNER BLUE FLAME to achieve mostly blue flame. The air control shutter mounted on the front of burner helps to control the amount of air that mixes with the LP gas. A blue flame with little or no yellow flame indicates a proper air/gas mixture and provides the best heat.
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Page 19: Operating Instructions
OPERATING INSTRUCTIONS WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. • DO NOT use a cooking vessel larger than 162-quart for boiling. DO NOT use a cooking vessel smaller than 14"... -
Page 20: For Boiling Or Steaming
STEAMING WATER LEVEL DETERMINATION: CAUTION Never allow all water to evaporate completely when steaming as the heat from this cooker can melt a hole in the cooking vessel. Typically 2 to 3 inches of water is used for steaming food products. Use cooking vessel (stockpots) having perforated baskets that are elevated above the water level. - Page 21 FOLLOW 3-MINUTE : 15-MINUTE BOILING RULE Boiling time varies with type of food being cooked. Seafood generally has the shortest boiling time. For superior cooking results, follow these simple steps: 1. Heat water to rolling boil. 2. Reduce cooker flame and carefully lower food basket into boiling water and cover the pot. 3.
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Page 22: Steaming Instructions
STEAMING INSTRUCTIONS Typically 2 to 3 inches of water is used for steaming food products. Use cooking vessel (stockpot) having perforated basket that is elevated above the water level. Be certain your stockpot has a vented lid for steaming. WARNING •... -
Page 23: Trouble Shooting Tips
TROUBLE SHOOTING TIPS Sometimes the burner does not light or has a only a meager match flame. Other times, the flame blows out, burns yellow, or there is a flame inside the burner tube. These symptoms are common and easy to remedy. -
Page 24: Trouble Shooting Guide
TROUBLE SHOOTING GUIDE SYMPTOM CAUSE POSSIBLE SOLUTION Burner lights but the flame Rapid gas flow from propane Repeat lighting instructions and remains very small tank activates EXCESS FLOW be certain to S-L-O-W-L-Y open Repeated from page 21 safety device cylinder valve one full turn, then S-L-O-W-L-Y open regulator valve to light burner Burner will not light... -
Page 25: General Maintenance And Storage
GENERAL MAINTENANCE & STORAGE Intense heat from the cooker will burn away paint from parts of the frame and windscreen flashing. This is normal and will cause a slight 'odor' for a few minutes during the initial use. The exposed steel will rust. -
Page 26: Care And Use Instructions For Cookware
CARE & USE INSTRUCTIONS FOR COOKWARE Polished Aluminum Pots 1. It is recommended to season aluminum pots before use. Pour small amount of vegetable oil inside and spread it with a paper towel until the entire bottom and sides are coated. Let it stand for 10 minutes. Wash out the interior of the pot, it will be ready to use. - Page 27 GRILLING PRODUCTS BY BAYOU CLASSIC ® 100% NATURAL • 100% Natural Briquets HARDWOOD contains same hardwood as CHARCOAL • Bayou Lump Charcoal ™ Briquets bound together with Natural Corn Starch HIGH DENSITY • Lights Faster, Consistent Burn, NO SCRAP LUMBER FILLERS Long Lasting •...
- Page 28 OTHER PRODUCTS BY BAYOU CLASSIC ® Stainless Steel Stainless Steel and Stockpots with Spigot Aluminum Stockpots 36-Qt. & 44-Qt. Stainless Steel 24-Qt. - 162-Qt. 6-PC. Brew Kettle Set 8, 10 & 16-Gallon 30 PSI 5020 or 5025 M5HPR30 5" or 12" Stainless Steel...
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