Belshaw Brothers BX-DD Operating And Maintenance Manual
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Belshaw Brothers BX-DD Operating And Maintenance Manual

Smartbake oven
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Enter Serial No. here
MANUAL No.Y-BX-25UL
In the event of an enquiry please quote this serial number.
OPERATING AND MAINTENANCE MANUAL
BX-DD SMARTBAKE OVEN
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5
5-08 RAC
1
known as smartbake in USA

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Summary of Contents for Belshaw Brothers BX-DD

  • Page 1 MANUAL No.Y-BX-25UL In the event of an enquiry please quote this serial number. OPERATING AND MAINTENANCE MANUAL BX-DD SMARTBAKE OVEN FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 2 APPROVED TO ANSI/UL 197 EDITION 2003 WARNING LABEL, TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK DO NOT REMOVE COVER (OR BACK) NO USER SERVICEABLE PARTS INSIDE REPAIR SHOULD BE DONE BY AUTHORIZED PERSONNEL ONLY Failure to follow the cleaning and maintenance instructions detailed in this owners manual could affect the warranty of this oven.

  • Page 3: Table Of Contents

    CONTENTS PAGE PART 1.0 Introduction. PART 2.0 Dimensions. PART 3.0 Specifications. PART 4.0 Safety. PART 5.0 Installation. PART 6.0 Isolation. PART 7.0 Daily Cleaning. PART 8.0 Weekly Cleaning. PART 9.0 SMARTBAKE operating instructions PART 10.0 SMARTBAKE programming instructions. PART 11.0 Using ”MONOLINK 6”...

  • Page 4: Introduction

    1.0 INTRODUCTION The BX-DD Smartbake oven is a computerised, compact, electric convection oven with steam capability and a capacity of three 26” x 18” trays. The oven is constructed of stainless steel and features the state of the art smartbake controller with color display and 99 programmable recipes each with up to six steps in which the bake time, temperature, steam time, fan and vent can be controlled.

  • Page 5: Dimensions

    2.0 DIMENSIONS EACH OVEN: Height: 20.75" Depth, door closed: 46" Width: 34" 2" (50mm) clearance is required at the back and sides of the oven to allow adequate circulation of air. Net weight (1 oven) 370 lbs Net weight (Short stand) 145 lbs Net weight (Tall stand) 206 lbs FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC...

  • Page 6: Specifications

    3.0 SPECIFICATIONS EACH OVEN: Total Power: 7.5 kW. Electric: 208V/220V Three phase + Neutral + Ground; 60Hz. 24Amps per phase. Supply Cable: 6 feet of cable with L21-30 plug supplied. Loading: 7kW Ring element Fan Drive: Direct to motor Tray Size: 26”...

  • Page 7: Safety

    • The oven is designed for the baking of bread, confectionery and savoury products. Do not use it for baking other items without first consulting Adamatic. • All repairs and maintenance of electrical units must only be carried out by an authorized Adamatic service technician.

  • Page 8: Installation

    5.0 INSTALLATION Water Supply; It is the customer’s responsibility to provide an appropriate water treatment system that will supply water that meets the water specification listed on page 6. The supply must be provided with a shut-off valve, pressure reduction valve and pressure gauge.
  • Page 9 • Stacking two ovens 1. Position ovens one on top of the other. 2. Remove both ovens rear covers. Remove front control panels (complete with electrics and cables) and work from the front of the ovens. 3. Remove blanking plate (fixed with silicone sealant) from damper tube of upper oven. 4.

  • Page 10: Isolation

    6.0 ISOLATION To stop the oven in an emergency, Unplug the oven from the outlet. FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...

  • Page 11: Daily Cleaning

    7.0 DAILY CLEANING INSTRUCTIONS NOTE: UNPLUG THE OVEN FROM OUTLET AND ALLOW TO COOL COMPLETELY BEFORE CLEANING • The equipment is to be cleaned daily using approved chloride – free cleaners. • NEVER USE STEEL WOOL TO CLEAN OVEN. • Sweep any debris (after it has been allowed to cool) from oven interior surfaces onto oven removable catch tray and remove for cleaning.

  • Page 12: Weekly Cleaning

    8.0 WEEKLY CLEANING INSTRUCTIONS NOTE: BEFORE CLEANING UNPLUG THE OVEN FROM OUTLET AND ALLOW TO COOL COMPLETELY Complete daily check then: • The inner door glass is hinged to enable cleaning of internal surfaces. To open, remove the two screws shown below. The internal surfaces of the door glass can then be cleaned using a suitable glass cleaner.
  • Page 13 IMPORTANT: 1) WHEN CLEANING INSIDE OVEN, CARE MUST BE TAKEN NOT TO DAMAGE TEMPERATURE PROBE PROTRUDING FROM UPPER CORNER OF CHAMBER REAR WALL. (SEE BELOW) TO AVOID ELECTROCUTION OR OVEN DAMAGE –NEVER ALLOW WATER, STEAM, CLEANING SOLUTION, OR OTHER LIQUIDS TO ENTER THE ELECTRICAL PANELS OR CONNECTIONS.

  • Page 14: Smartbake Operating Instructions

    SMARTBAKE OPERATING INSTRUCTIONS PRODUCT NUMBER PRODUCT NAME FAN DWELL 1,2 OR 3 PAN LOAD ACTIVE PROGRAM STEP TURN PAN INDICATOR TIMER TEMPERATURE GRAPH OVEN TEMPERATURE BAKE TIME BAKE TIME LEFT GRAPH CONTROL BUTTONS STOP BUTTON MAIN POWER BUTTON Smartbake Control Panel FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 15 1. Connect water ensuring there are no leaks. 2. Plug oven into appropriate wall outlet. 3. Turn oven on by pressing green main power button, and the following screen (fig 1) will appear: - Fig 1 4. Press control button (4) under select product icon and program list appears (see fig 2). Fig 2 5.
  • Page 16 7. Choose 1, 2 or 3 pan capacity by pressing the appropriate control button under the icon and oven will start to preheat. (Fig3) Fig 3 To stop heating press stop button at any time. FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 17 8. When oven is ready it will beep three times and the following screen will appear (fig 4). Load product and press control button (4) under the start icon Fig 4 9. If a turn pan time has been programmed, a buzzer will sound when the timer reaches 0. Open the door, remove tray and turn around then replace it back in the oven.
  • Page 18 This will now take you back to program list screen (Fig 2, Page 15). To bake in pre-heated oven, repeat from step 5. NOTE: During heating (1) can be pressed at any time to check settings. (Press (1) or wait 10 seconds to return to previous screen). Until oven is up to temperature the display will show “...

  • Page 19: Part 10.0 Smartbake Programming Instructions

    10.0 SMARTBAKE PROGRAMMING INSTRUCTIONS STOP BUTTON BUTTONS USED TO PROGRAM OVEN WITHOUT USING A COMPUTER CONNECTION FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 20 Press stop to get to first screen Fig 6 Fig 6 Press and hold button 2 for 5 seconds for pass code screen Fig 7. Fig 7 Enter pass code (default 111111). Fig 8 will appear. Fig 8 Use scroll buttons to highlight the required product. Press enter. All parameters can now be set.
  • Page 21 The oven is capable of six different phases per bake and if a lower number is required, bake time can be left at “0” to leave that phase inoperative. To move across the screen press (4) To move back press (1) To increase value of parameter press (3) To decrease value of parameter press (2) POWER FAN LEVELS...

  • Page 22: Using "Monolink 6" (Using A Laptop For Recipe Programs)

    PROGRAMMING INSTRUCTIONS 11.0 (UPLOAD/DOWNLOAD) USING “MONOLINK 6” SOFTWARE SETTING UP THE CONNECTION 1. Ensure that “MONOLINK 6” is installed on your computer and the oven is showing the start screen (Dunkin Donut logo) 2. Connect oven to the computer using a null modem cable as shown below.
  • Page 23 SETTING UP THE PROGRAM 1. Start “MONOLINK 6” on the computer. 2. Go to “configure / units” and ensure that “Degrees Fahrenheit” is ticked. 3. Go to “configure / oven” and ensure that “Rainbow Dunkin Donuts” is ticked. FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 24 TO CHANGE A PROGRAM 1. Go to “file / open” 2. Find the file required, highlight it and click on “open” FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 25 3. Highlight the product to change 4. Remember to choose 1 pan, 2 pan, or 3 pan, then click on the information to be changed. Enter the new number and press return. 5. Go to “file/save” to save the changes or “file /save as” to save as a different file. FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 26 TO DOWNLOAD PROGRAM TO OVEN 1. Ensure the computer is connected to the oven and the correct program is loaded on the screen, then go to “Communications/Download recipes (to oven)” The oven will show a counter (up to 99) in the corner of the screen which will disappear when the download is complete.

  • Page 27: Light Bulb Replacement

    • Re-connect oven and test. NOTE: Bulbs can be ordered from Adamatic as part number B772-94-001 sourced locally as 125v 25w SES oven bulb (300deg C) FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5...

  • Page 28: Replacement Parts List

    13.0 REPLACEMENT PARTS FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 29 FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...

  • Page 30: Electrical Information

    14.0 ELECTRICAL INFORMATION FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 31 208V – 220V 60Hz , 3PH + NEUTRAL + GROUND and 120v 1PHASE + N + GROUND FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 32 CONTROL PANEL WIRING DIAGRAM FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 33 CONTROL PANEL OUTPUT SCHEMATIC FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 34 110V WIRING SCHEMATIC FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 35 208V WIRING SCHEMATIC FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 36 BLOWER MOTOR: HEATING ELEMENT WIRING DIAGRAM FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...
  • Page 37 814 44th Street NW Suite 103 Auburn, WA 98001 U.S.A. Tel. 800.526.2807 Fax: 732-544-0735 Web: www.adamatic.com Email: info@adamatic.com FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC known as smartbake in USA...

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