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Antunes, AJ Roundup STS-200 Owner's Manual

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MANUFACTURING
NUMBERS:
910 0 9 2 0
�
��
��
P/N 1010853 Rev. C 09/04
STEAMER/SCALE
Owner
Model STS-200
s Manual
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Summary of Contents for Antunes, AJ Roundup STS-200

  • Page 1 MANUFACTURING NUMBERS: 910 0 9 2 0 STEAMER/SCALE Model STS-200 � �� �� P/N 1010853 Rev. C 09/04 Owner s Manual ’...

  • Page 2: Table Of Contents

    STS-200 STEAMER/SCALE TABLE OF CONTENTS Owner Information .............2 General..............14 General..............2 Replacing the Air Bulb Switch ........ 14 Warranty Information ..........2 Operation..............16 Service/Technical Assistance ........3 Operating Instructions ..........16 Important Safety Information ........3 Calibrating the Steamer/Scale........ 16 Specifications ............5 Rotary Switch Settings ........... 17 Maintenance..............18 Electrical Cord &...

  • Page 3: Service/Technical Assistance

    STS-200 STEAMER/SCALE OWNER INFORMATION (continued) Service/Technical Assistance Authorized Service Agency If you experience any problems with the installation Name: or operation of your unit, contact your local Roundup Phone No.: Authorized Service Agency. They can be found in the service agency directory packaged with the equipment. Address: Fill in the information below and have it handy when Use only genuine Roundup replacement parts in this...
  • Page 4 STS-200 STEAMER/SCALE IMPORTANT SAFETY INFORMATION (continued) - Electrical ground is required on this appli- In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the ance. unit. - Do not modify the power supply cord plug. •...

  • Page 5: Specifications

    STS-200 STEAMER/SCALE IMPORTANT SAFETY INFORMATION (continued) • The following tips are recommended for main- - Stains and spots should be sponged using tenance of your stainless steel equipment, a vinegar solution as required. - Always use soft, damp cloth for cleaning, - Finger marks and smears should be rinse with clear water and wipe dry.

  • Page 6: Dimensions

    STS-200 STEAMER/SCALE SPECIFICATIONS (continued) Dimensions � ���� ������ ��� �� ���� ����� ��� � ���� ������� ��� �� ���� ������� ��� P/N 1010853 Rev. C 09/04 Arby’s...

  • Page 7: Installation

    STS-200 STEAMER/SCALE INSTALLATION Unpacking 5. Plug the power cord into the appropriate outlet. 6. Note that the Rotary Switches on the back of the 1. Remove unit and all packing materials from ship- unit (Figure 2) are pre-set to ping carton. •...
  • Page 8 STS-200 STEAMER/SCALE 16 ounce (1 pound) Calibration Weight Stainless Steel Cleaning Brush for Steam Generator Power Cord Air Bulb Switch Tubing Connection P/N 1010853 Rev. C 09/04 Arby’s...

  • Page 9: Installation Instructions For Dual Water Pressure Regulator Kit P/N 7000418

    STS-200 STEAMER/SCALE INSTALLATION (continued) INSTALLATION INSTRUCTIONS FOR DUAL WATER PRESSURE REGULATOR KIT P/N 7000418 Water Pressure Water Supply Outlet (to WARNING Regulator Steamer/Scale) Turn the unit off, disconnect the power source Preset to 30 and allow the unit to cool down before performing PSI and Fixed any service or maintenance on the unit.

  • Page 10: Checking And Cleaning The Water Strainer

    STS-200 STEAMER/SCALE INSTALLATION (continued) Checking and Cleaning the Water Strainer Adjusting the Water Pressure Regulator The Water Strainer protects your equipment from any The Dual Water Pressure Regulator uses a fixed foreign debris in the water line that could get into the regulator and an adjustable regulator (Figure 4c).
  • Page 11 STS-200 STEAMER/SCALE INSTALLATION (continued) Water Pressure Regulator Preset to Water Pressure 30 PSI and Fixed Regulator Set to 7 to 9 (not adjustable) PSI (adjustable) Release Hose Clamp Quick Hose Clamp Disconnect #1 Quick (to Steamer/ Disconnect #2 Nipple Scale Supplied Water Flow ��...

  • Page 12: Installation Instructions Optional Water Installation Kit P/N 7000420

    STS-200 STEAMER/SCALE INSTALLATION (continued) INSTALLATION INSTRUCTIONS OPTIONAL WATER INSTALLATION KIT P/N 7000420 WARNING Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit. AFFECTED PRODUCTS: All Arby’s Steamer/Scale units. PARTS INCLUDED: •...
  • Page 13 STS-200 STEAMER/SCALE INSTALLATION (continued) Dual Water Regulator Kit (P/N 7000418) From Cold To STS- Water Supply Optional Water Main Shut Installation Kit Off Valve (P/N 7000420) Figure 6. Dual Water Regulator Kit (P/N 7000418) with optional Water Installation Kit (P/N 7000420) P/N 1010853 Rev.

  • Page 14: Installation Instructions For Air Bulb Switch Kit P/N 7000419

    STS-200 STEAMER/SCALE INSTALLATION (continued) INSTALLATION INSTRUCTIONS FOR AIR BULB SWITCH KIT P/N 7000419 Hole cut into counter WARNING with Rubber Grommet Turn the unit off, disconnect the power source 12 inches behind unit.. and allow the unit to cool down before performing any service or maintenance on the unit.
  • Page 15 STS-200 STEAMER/SCALE INSTALLATION (continued) 4. If you chose options 2 or 3, skip to Step 5. For option 1, you must cut a hole through the top of the counter. This hole MUST be at least 12 inches directly behind the Air Switch Connection located on the back of the unit.

  • Page 16: Operation

    STS-200 STEAMER/SCALE OPERATION 6. When the blue LED turns on, another steam/time CAUTION cycle can be initiated. Handle the Steamer/Scale with great care. Do not place objects other than sliced meat on the unit 7. Remove steamed product and complete the and NEVER place anything over 4 pounds (64 assembly of the sandwich.

  • Page 17: Rotary Switch Settings

    STS-200 STEAMER/SCALE OPERATION (continued) Rotary Switch Settings Setting Temp/F° Cycle/sec Shot/Sec At the back of the STS-200 unit are three Rotary 375* 10.0 Switches: Temp, Cycle, and Shot. 4.0* 0.4* TEMP CYCLE SHOT The Temp Rotary Switch sets the operating temperature of the unit.

  • Page 18: Maintenance

    STS-200 STEAMER/SCALE MAINTENANCE Precaution: During these checks, hot surfaces will be exposed. Hazard Communication Standard (HCS) – The procedures on this card include the use of chemical products. These chemical products will be highlighted with bold face letters fol- lowed by the abbreviation (HCS) in the tools portion of the procedure. See the Hazard Communication Standard (HCS) Manual for the appropriate Material Safety Data Sheet(s) (MSDS).

  • Page 19: Cleaning The Sts-200 Steamer/Scale Daily

    STS-200 STEAMER/SCALE MAINTENANCE (continued) Cleaning the STS-200 Steamer/Scale Daily Make sure to remove all meat and meat juices. Rinse the Steam Generator using Sanitizer IMPORTANT Solution (HCS) and then clear water. If the Steam Generator is not clean, repeat this step. Turn the Rocker Switch (power On/Off) to OFF, unplug the unit and allow it to cool down before proceeding.

  • Page 20: Cleaning The Water Inlet Tube

    STS-200 STEAMER/SCALE MAINTENANCE (continued) IMPORTANT: In soft water areas, it may be necessary to add a small amount of lime to the Steam Generator sur- face to “season” it. This will ensure proper steaming characteristics by producing a thin coating of mineral deposits on the sur- face.

  • Page 21: Weekly- Testing The Sts-200 For Weighing Accuracy

    STS-200 STEAMER/SCALE MAINTENANCE (continued) 3. Carefully place the mesh strainer screen into its 2. Ensure nothing is on the Steamer/Scale surface seat at the bottom of the clear plastic cup and and that the Top Cover is seated correctly. verify that the orange O-ring is properly seated in 3.

  • Page 22: Error Codes

    STS-200 STEAMER/SCALE TROUBLESHOOTING (continued) Error Codes The table below lists the possible error codes displayed by the unit when an error occurs. NOTE: If any of these errors appear on the Steamer/Scale display, contact the factory. Error Code Description and Corrective Action “E1”...
  • Page 23 STS-200 STEAMER/SCALE TROUBLESHOOTING (continued) Problem Possible Cause(s) Corrective Action The unit heats up and steams but Faulty scale Control Board. Contact your maintenance person the front display is blank. or an Authorized Service Agency for Faulty temperature Control Board. service. Disconnected/Loose wiring harness.
  • Page 24 STS-200 STEAMER/SCALE TROUBLESHOOTING (continued) Problem Possible Cause(s) Corrective Action Scale is not weighing prop- Scale requires calibration. Calibrate scale according section titled erly and/or behaves “Calibrating the Steamer Scale” in the erratically Operation section of this manual. Interference/binding with the floating If unit was recently disassembled and/or “Spider”...
  • Page 25 STS-200 STEAMER/SCALE TROUBLESHOOTING (continued) Problem Possible Cause(s) Corrective Action The unit is not The Water Pressure Regulator is improp- Adjust regulator to 7-9 PSI. Refer to the sec- steaming the product erly set. tion titled “Adjusting the Water Pressure properly and/or the Regulator”...

  • Page 26: Technical Theory Of Operation

    STS-200 STEAMER/SCALE TECHNICAL THEORY OF OPERATION Technical Theory of Operation The multifunctional Control Board incorporates two sta- tus LEDs detailed below. If the heating circuit continues TEMPERATURE/STEAMING THEORY to call for heat and the Generator overheats, an auto- matic resetting Hi-Limit Thermostat will trip and open When the Rocker Switch (Power On/OFF) is ON, line the generator circuit and transformer circuit at approxi- voltage flows to the primary side of the step down...
  • Page 27 STS-200 STEAMER/SCALE TECHNICAL THEORY OF OPERATION (continued) BLUE LIGHT BLINKING CODES (REFER ALSO TO THE LED FUNCTION TROUBLESHOOTING SECTION) (The following LEDs are viewed from the rear of the Rapid Flashing: Under this condition, the generator unit) may, or may not get hot. The solenoid valve circuit is Yellow (Heat): When lit, it indicates that the unit is in disabled until the cause is corrected.

  • Page 28: Replacement Parts

    STS-200 STEAMER/SCALE REPLACEMENT PARTS ��� ���� �� ��� ���� �� ��� ���� �� ��� ���� �� ��� ���� �� P/N 1010853 Rev. C 09/04 Arby’s...
  • Page 29 STS-200 STEAMER/SCALE REPLACEMENT PARTS (continued) � �� � � � � � � � Item Part Description Qty. Item Part Description Qty. 7000424 Generator Kit (Incl. 2, 4, 5, 7, 8, & 10) 7000458 Hi-Limit Thermostat Kit* 0100245** Generator Machined 4030373** Thermostat 4050228**...
  • Page 30 STS-200 STEAMER/SCALE REPLACEMENT PARTS (continued) Item Part Description Qty. � � � 308P189 Screw 8-32 x 1/4” (10 pack) 310P170** Nut, #10-32 NY-Lock (10 pack) 800P007** Screw, M6 x 16 mm Hex Head 0504087** Spider � 0504122** Spacer, Load Cell 4030367** Load Cell Includes item #5, 3, and 2...
  • Page 31 STS-200 STEAMER/SCALE REPLACEMENT PARTS (continued) � � � � � �� � � � �� � � �� �� �� Item Part Description Qty. Item Part Description Qty. 2120168 Spacer #6 0504057 Housing, Steamer 0504123 Bracket, Terminal Mounting 4060386 Indicator, LED Blue 4060387 Terminal, Double Row x 2 Con 1001140...
  • Page 32 STS-200 STEAMER/SCALE REPLACEMENT PARTS (continued) �� �� �� �� �� �� �� ����� ���� � ��� �� ��������� ���������� �� ��� �������� �� �� �� � �� � � �� � � � �� �� � �� �� �� �� �...
  • Page 33 STS-200 STEAMER/SCALE REPLACEMENT PARTS (continued) Item Part Description Qty. 0011784 Top Cover Weldment 304P114 Screw, Machine #4-40 x 1/4” (10 pack) 0504121 Seal Retainer 0300145 Screw, Locator (peg, steel) � 2120157 Spacer 2120154 Standoff 7000423 Seal Kit, pack of 4 (Incl. #2) 0011776 Diffuser Assembly �...
  • Page 34 STS-200 STEAMER/SCALE REPLACEMENT PARTS (continued) Dual Water Pressure Regulator Kit (P/N 7000418) � � � �� � � � � � � ������ � ������ �� �������� ������ � �������� ��� �� � �� �� � Inlet Tubing NOT Supplied ��...
  • Page 35 STS-200 STEAMER/SCALE REPLACEMENT PARTS (continued) � �� Item Part Description Qty. 7000435 Weight 1 lb (16 ounces) (Incl 1A) 2130173 Wire Brush P/N 1010853 Rev. C 09/04 Arby’s...

  • Page 36: Wiring Diagram

    STS-200 STEAMER/SCALE WIRING DIAGRAM ����� ��� ����� �� �� �� ��� ��������� ����� ������ ��������� ���������� ����������� ���� ������ � �� ��� ��������� �� ��� ��������� ������� ���� �������� �� ����� ����� ������� �� �� ��������� ���� ��� ���� ���� ��...

  • Page 37: Notes

    STS-200 STEAMER/SCALE NOTES P/N 1010853 Rev. C 09/04 Arby’s...
  • Page 38 STS-200 STEAMER/SCALE NOTES P/N 1010853 Rev. C 09/04 Arby’s...
  • Page 39 STS-200 STEAMER/SCALE NOTES P/N 1010853 Rev. C 09/04 Arby’s...

  • Page 40: Limited Warranty

    Limited Warranty Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of two years from date of purchase or 30 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.

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