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Western Auto AYP9187B89 Series Operation And Service Instructions Manual

Wizard lawn tractor
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Western
Auto
Operation and Service Instructions
Wizard Lawn Tractor
Stock Number
93-9187-1
Model Number
AYPS187B89: p _ Dr.
Factory Number
9187B89
Thank you for purchasing an American-built product.

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Summary of Contents for Western Auto AYP9187B89 Series

  • Page 1 Western Auto Operation and Service Instructions Wizard Lawn Tractor Stock Number Model Number Factory Number 93-9187-1 9187B89 AYPS187B89: p _ Dr. Thank you for purchasing an American-built product.
  • Page 2 SAFE RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. GENERAL:OPERATION III. CHILDREN • Read, understand,and followall instructions in the manual Tragic accidentscan occur if the operator is not alert to the and on the machine beforestarling.
  • Page 3 CONGRATULATIONS :. o n ypur purch_6i_a new Tm(_' ! MODEL • tor. It has been designed, erlgineered and manufactured _ NUMBER " AYP9187B89 to give you the best poss_le dependability and perfor- SERIAL mance. NUMBER Should you e'_pedence any problem you cannot easily remedy, please contact your nearest authorized service DATE OF PURCHASE center.
  • Page 4 TABLE.OF CONTENTS:" SERVICE AND ADJUSTMENTS ......20-25 SAFETY RULES ......... -....2 STORAGE ..............2€ PRODUCT SPECIFICATIONS ........TROUBLESHOOTING ..........27-28 CUSTOMER R_SPONSlBILmES ..... 3, 15-19 REPAIR PARTS - TRACTOR ......... 30-47 WARRANTY......•......,.... 4 REPAIR PARTS - ENGINE ........48-54 ASSEMBLY ....
  • Page 5 :_i_. : - : 4 ¸ ,..L. :... _ ..• • CONTENTS OF HARDWARE PACK Parts B_agcontents shown full size Parts packed separately in carton (1) Hex Bolt 3/8-16 x I © Seat Mulcher (1) Large Flat Washer Steering Plate (1) Lockwasher 3/8 Wheel...
  • Page 6 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe arKt prOper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 7 ASSEMBLY HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment boll CONNECT BATTERY (See Fig. 2) • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. CAUTION: Do not short battery terml- Tighten shoulder bolt securely.
  • Page 8 ASSEMBLY CHECK TIRE PRESSURE INSTALL MULCHER PLATE (See FKjs.5 and 6) • Install two latchhooks to mulcher plate using screw, The tires on your tractorwere ovednflated at the factory for washer, lock washer, and weld nut as shown. shipping purposes. Correct tire pressure is important for NOTE: Pre-assemble weld nut to latch hook by inserting best cuffing performance.
  • Page 9 • _ OPERATION These symbols may appear on your tractor or in IRerature supplied with the product. Learn and undemtand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ° ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP LIGHT "...
  • Page 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locationsof various controlsand adjustments. Save this manual for future reference. UGHT SWITCH AMMETER CHOKE . - ..THROTTLE CONTROL CONTROL...
  • Page 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can m;esult in severe eye damage. Always wear safety glasses or eye shields while o_mting your tractor or performing any adjustments or repairs. We recommend a wide vmion safety mask over the spectacles or standard safety glasses.
  • Page 12 OPERATION • Raise attachment lift to highest position with attach- TO OPERATE:_MOWER (See Fig. 9) ment lift control. Your tractor isequipped with an operator presence sensing • Pull freewheel control knob out and hold in position by switch. Any attempt by the operator to leave the seat with inserting retainer spdng intoforward hole of control rod.
  • Page 13 OPERATION NOTE: If at a high altitude (above 3000 feet) or in cold fill6i' neck. Do not overfill..Wipe off any temperatures (below 32 F)the carburetor fuel mixture may need to be adjusted for best engine performance. See '1"O •spilled oil or fuel. Do not store, spill or I&...
  • Page 14 OPERATION MULCHING MOWING TIPS MOWING T S. IMPORTANT: FOR BEST PERFORMANCE, KEEP • Tire chains cannot be used when the mower housing MOWER HOUSING FREE OF BUILT-UP GRASS AND is attached to tractor. TRASH. CLEAN AFTER EACH USE. • Mower should be properly leveled for best mowing The special mulching blade will recut the grass clip- performance.
  • Page 15 CUSTOMERRESPONSIBILITIES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Rep lace M°wer Blades Lubrication Chart Check Battery Level Clean Battery and Terminals/Recharge Check Transexle Cooling i ll_ Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension I,i's Check Engine Oil Level Change...
  • Page 16 ;CUSTOMERi. RESPONSIBILITIES TRACTOR ..• TO SHARPEN BLADE (See Fig. 14) Care should be taken to keep the blade balanced. Always observe safe_ _rules when performing any mainte- unbalanced blade willcause excessive vibration and even- nance. tual damage to mower and engine. BRAKE OPERATION •...
  • Page 17 iiii CBSTOMER RESPONSIBILITIES V-BELTS TO CHANGE ENGINE OIL (See Fig. 15) Check V-belts fb'rdeterioration and wear after 100 hours of Determine temperature range expected before oil change. operation and replace if necessary, 1"he belts are not All oil must meet API service classification SF, SG or SH. adjustable.
  • Page 18 "CUSTOMERRESPONSIBILITIES AIR FILTER (See Fig. 16) CLEAN AIR SCREEN (See Fig. 17) Your engine will fibt run properly using a dirty air filter. Air screen must be kept free of dirt and chaff to prevent Clean the foam pre-cleaner after every 25 hours of opera- engine damage from overheating.
  • Page 19 ..CUSTOMER'RESPONSIBILITIES IN-LINE FUEL FILTER (See Fig. 19) ENGINE OIL-RLTER (See Fig. 18) The fuel filter should be replaced once each season, ff fuel Replace the engine oil filter every season or every other oil filter becomes clogged, obstructingfuel flow to carburetor, change if the tractor is used*more than 100 hours m one replacement is required.
  • Page 20 ERVIG AN D USTMENTS CAU:FION: BEFORE PERI:ORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in =DISENGAGED" position. • Turn ignition key "OFF" and remove key. •...
  • Page 21 ' ERVi E!AND; ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Rgs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF Adjust the m0T_se r While tractor isparked on level ground or THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS driveway. Make sure tires are properly inflated (See NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS =PRODUCT SPECIFICATIONS"...
  • Page 22 SERVlCEi;AN D ADJ USTMENTS TO REPLACE MOWER BLADE DRIVE BELT WITH PARKINGBRAKE "ENGAGED" (See Fig. 25)::_ NUT"A" The mower blade drive belt may be replaced without tools. Park the tractor on level surface, Engage parking brake. BELT REMOVAL - • Remove mower from tractor (See "TO REMOVE MOWER •...
  • Page 23 ....SERVICEANDADJUSTMENTS TO CHECK TOE-IN (See Fig. 29) ADJUST MOTION CONTROL LEVER • Position front wheels straight ahead. (See Fig. 28) • Measure distance between wheels at front and rear of The motion control lever has been preset at the factory and tires (dimensions "A"...
  • Page 24 S ERV I Nb ;ADj UST MENTS IERS RETAINING RING "POSITIVE" "NEGATIVE" LH. PANEL BOLT AXLE COVER FIG. 31 TO START ENGINE WITH A WEAK BATTERY (See Fig. 32) CAUTION: Lead-acid batteries gener- ° ate explosive gases. Keep sparks, flame FIG.
  • Page 25 SERVICE ANDADJUSTMENTS IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE FACTORY HIGH SPEED SETTING DANGEROUS. IF YOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR HOOD NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE...
  • Page 26 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or mora. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM CAUTION: Never store the tractor with DEPOSITS FROM FORMING IN ESSENTIAL...
  • Page 27 TROUBLESHOOTING POINTS CORRECTION CAUSE PROBLEM 1. Fillfueltank. 1. Out of fuel. Will not start 2. See .T') START ENGINE"in Operationsec'don. Enginenot'CHOKED" properly. 3. Wait several minutesbeforea"_mptingto start. Engine flooded. Replacesparkplug. Bad sparkplug. Clean/replace air filter. Dirtyair filter. Replacefuel filter. Dirty fuelfilter. Drainfuel tankandcarburetor,refilltankwith fresh Waterin fuel.
  • Page 28 TROU B LESH OOTIN G POINTS CORRECTION PROBLEM CAUSE Faulty operator-sefety presence control system. Check wiring, switches and connections. If not Engine continues to run corrected, contact an authodzad service canted when operator leaves seat departmenL with attachment clutch engaged Wom, bent or loose blade.
  • Page 29 TRACTOR - - MODEL NUMBER AYP9187B89°: ..11 _, " * SCHEMATIC BLACK BATrERY FUSE 30 AMP. STARTER BLACK WHn_ '©:O' SOLENOID CLUTCH / BRAKE (PEDAL UP) WHITE SEAT SWITCH IGNITION (NOT OCCUPIED) SWITCH WHITE |_-_l ..BLACK BLACK GROUNDING (CLUTCH OFF) CONNECTOR METER...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 ELECTRICAL " i _j_\|...
  • Page 31 REPAIR. PARTS TRACTOR - - MODEL NUMBER AYP9187B89 ELECTRICAL KEY PART NO. NO. DESCRIPTION 163465 Battery 12 Volt 28 Amp w/acid Bolt Hex Hd 1/4-20unc X 3/4 74760412 Washer 9/32 X 5/8 X 16 Ga 19091016 10040400 Washer Lock Hvy Helical 1/4 Nut Fin Hex 1/4-20 Unc 73220400 7603J...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 CHASSIS AND ENCLOSURES...
  • Page 33 REPAIR PARTS. TRACTOR - - MODEL NUMBER AYP9187B89 CHASSIS AND ENCLOSURES PART DESCRIPTION 160392 Chassis Assembly Drawbar 140356 17490612 Screw Thdrol. 3/8-16 x 3/4 Ty-Tt Washer 13/32 x 3/4 x 16 Ga. 19131216 155272 Bumper Hood/Dash Dash 161917X012 72140608 Bolt Carriage 3/8-16 x 3/4 Panel Asm.
  • Page 34 REPAIR PARTS TRACTOR " - MODEL NUMBER AYP9187B89 DRIVE _ 97...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 DRIVE PART PART DESCRIPTION DESCRIPTION Bolt, Hex 150071 Transaxle (See Breakdown) 71170764 Washer Hydro Gear Model 319-0650 10040700 Keeper Belt Engine 142431 Spring, Retum, Brake 154778 143995 Pulley, Transaxle 134683 Keeper Belt Engine 154792 Rod Shift Hydro LT 140158...
  • Page 36 REPAIR PARTS TRACTOR -- MODEL NUMBER AYP9187B89 STEERING ASSEMBLY €- • • • -. - -_-.-_?-.-; . . )-'I -,''''--42 • I ;Y"""_a7...
  • Page 37 REPAIR PARTS TRACTOR- - MODEL NUMBER AYP9187B89 STEERING ASSEMBLY PART DESCRIPTION 140044 Wheel Steering Ayp/keich BIk 137094 Axle Front Cast 157479 Spindle Asm LH 157478 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 X 1-5/8 X 16 Ga 19272016 Washer 27/32 X 1-1/4 X 16 Ga 12000029...
  • Page 38 REPAIR PARTS TRACTOR - -MODEL NUMBER AYP9187B89 SEAT ASSEMBLY +.._ PART PART DESCRIPTION DESCRIPTION Seat 140117 72050412 Bolt Carriage 1/4-20x1-1/2 Bracket Pivot Seat 8 720 134300 140551 Spacer Split 28x 96 Yel Zinc 74760616 Bolt Fin Hex 3/8-16 Unc x 1 121250X Spring Cprsn 1 27 BIk Pnt 19131610...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 DECALS ...d PART PART DESCRIPTION DESCRIPTION 157002 156811 Decal, Oper. Instr. Fend STLTH Decal, Fender Danger 143470 150218 Decal, Insert Strg Wizard Plus Decal, Lens Logo 141579 162550 Decal, Hood, R.H. Decal, Pnl Sd B&S Intek 18 Wiz 141580 143349 Decal, Hood, L.H.
  • Page 40 RqPAI R PARTS TRACTOR - - MODEL NUMBER AYP9187B89 EN(_INE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 ERGINE PART DESCRIPTION 148875 Control Throt 36 LH Flag 17720410 Screw Hex Thd Cut 1/4-20x5/8'T Engine, Briggs Model No. 407777 149723 Muffler Asm Twin Lo-Tone • 160589 Exhaust Asm RH B&S 20 HP Vert Intek 159955 Exhaust Asm LH B&S 20 HP Vert Intek 150176...
  • Page 42 'REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 LIFT ° ° 31 _...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 LIFT PART DESCRIPTION 159460 Wire Asm Inner W/Plunger 159471 Shaft Asm Lft RH 105767X Pin Groove 12000002 E-dng Truarc #5133-62 Washer Pltd 21/32 X 1 X 21 Ga 19211621 120183X Bearing Nylon 125631X Grip Handle Fluted 122365X...
  • Page 44 REPAIR PARTS TRACTOR -- MODEL NUMBER AYP9187B89 MOWER DECK 21 22 113 111 _[_23...
  • Page 45 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 MOWER DECK PART PART DESCRIPTION DESCRIPTION Spring Torsion Brakes 42" 164961 Mower Housing 140086 Guard TUV Idler 72140506 Bolt Rdhd Sqnk 5/16-18unc X 3/4 141043 Knob Rd 138017 Bracket Asm Fr Sway Bar 38/42 162132 V-Belt Mower 138440...
  • Page 46 REPAIR PARTS TRACTOR-" MODEL NUMBER AYP9187B89 HYDRO TRANSAXLE - MODEL NUMBER319-0650 53 52...
  • Page 47 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 HYDRO TRANSAXLE - MODEL NUMBER 319-0650 KEY PART KEY PART DESCRIPTION NO. NO. DESCRIPTION 142930 Housing, Lower 142884 Washer 7116 x 7/8 x .060 142931 Assembly, Upper Housing 150829 Differential Assembly 142932 Seal, Lip 142991 Washer 3/4 x 1.5 x .13...
  • Page 48 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 BRIGGS & S.TRA'I-I'ON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1 15Q]I 823T 11_11_ 592 s 87 E) '_"REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL 7 -'__ o...
  • Page 49 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 BRIGGS &.STRATFON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1 * ReOUmes _k REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR TO INSTALL SEE REPAIR INSTRUCTION MANUAL INSTRUCTION MANUAL 1022 lo=S I 1022 615A 615 _:_ 6340...
  • Page 50 REPAIR PARTS " TRACTOR - - MODEL NUMBER AYP9187B89 BRIGGS & ST.RATrON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1 iiii, 119 ! 1411 t 95 t 108_ 1005 .:=, 865B 1006...
  • Page 51 REPAIR PARTS TRACTOR- - MODEL NUMBER AYP9187B89 BRIGGS &oSTRATTON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1 10901 615B 592A _482...
  • Page 52 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 BRIGGS & STRATTON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1 116C 1027 1035 116D ,1,'977 CARBURETOR GASKET 358 GASKET-SET 20@ " ______ lo, _ 1so i_ 98T 116_ 116A_ 633 @ SlAL©_©J sss _ 'e121 CAR'BURETOR...
  • Page 53 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 BRIGGS &.STRATrON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 116 690987 0. O-Ring, Solenoid Retainer 499584 Cylinder Assembly 116A 690988 0. O-Ring, Fuel Transfer Tube 499585 Bushing, Cylinder 116B...
  • Page 54 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP9187B89 BRIGGS & ST.RATTON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 240 691035 Filter, Fuel 823 690960 Screw, Hex 252 690956 Element, Breather 847 499602 Dipstick/Tube Assembly 256 690957...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING _" _ .,.CUT OU'.. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control.
  • Page 56 List the description and part numberofthe partyou want. This manual shows drawings, descriptions, and part numbers. You may order from a participating Westem Auto store. If you cannot do that, please order direct from: Telephone: 1-800-633-8434 Western Auto National Parts Center 2107 Grand Avenue Kansas City, MO 64108 1_13:'_ctEV.1 04.20.98...