Western Auto AYP7167A79 Operation And Service Instructions Manual
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Western Auto AYP7167A79 Operation And Service Instructions Manual

Wizard lawn tractor
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917.259940
Western
Auto
Operation and Service Instructions
Wizard Lawn Tractor
Stock Number
93-7167-5
Model Number
AYP7167A79
Factory Number
AYP7167A79
This product has a low emiss!0n engine which 0perates differ-
enUy from previously
built engmes;
Before you start the engine,
read and understand this Owner's Manual.
Thank you for purchasing an American-built product.

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  • Page 1 Operation and Service Instructions Wizard Lawn Tractor Stock Number Model Number Factory Number 93-7167-5 AYP7167A79 AYP7167A79 This product has a low emiss!0n engine which 0perates differ- enUy from previously built engmes; Before you start the engine, read and understand this Owner's Manual.

  • Page 2: Safety Rules

    CASE SIZE: BLADE BOLT TOROUE: 30-35 FT. LBS. AUTO TRACTOR LIMITED AYP7167A79 by the engine or transaxle manufacturer which gives its own 2 year warranty and Western Auto Supply Company 2107 Grand Avenue, Kansas City, Missouri 64108 Telephone: 816 346-4411...
  • Page 3 Safe Operation IMPORTANT: THIS CUTTING MACHINE FAILURE TO OBSERVE THE FOLLOWING GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects suchas which could be picked up and thrown by the blade.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY RULES ... ;... 3 PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES ... 2, 14-17 WARRANTY ... ASSEMBLY ... OPERATION ... MAINTENANCE SCHEDULE ... INDEX Accessories ... Adjustments: Brake ... Carburetor .:... Mower Front-To-Back ... Side-To-Side ... Throttle Control Cable ... 23 Air Filter, Engine ...
  • Page 5 CONTENTS Parts Bag contents shown full size © (1) Large Flat Washer (1) Lockwasher 3/8 (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Shoulder Bolt 5/16-18 (1) Lock Washer 1/2 17/32 x 1-3/16 x 12 Gauge (2) Lock Washers 1/4-20 x 3/4 (2) HexBolts 9/32 x 518 x 16...
  • Page 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 7 HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Figs. 2 and 3) CAUTION: Do not short battery termi- nals, Before connecting move metal bracelets, bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden- tal grounding. Remove cardboard packing from seat pan and lift seat pan to raised position.
  • Page 8 GAUGE WHEEL MOUNTING BRACKET 3/8-16 LOCKHUT 3/8 FLAT WASHER "_' _P' _1 GAUGE WHEEL _\ _" FIG. 5 INSTALL MULCHER PLATE (See Figs. 6 & 7) • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.
  • Page 9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL...
  • Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL Compare the illustrationswith your tractor to familiarize yourselfwith the locations ofvarious controls and adjustments. Saw this manual for future reference. CHOKE CONTROL CLUTCH/BRAKE PEDAL THROTTLE CONTROL HEIGHT ADJUSTMENT KNOB Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: mower blades, or other attachments...
  • Page 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig, 9)

  • Page 12: Carburetor

    TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Select desired height of cut, Lower mower with attachment lift control.
  • Page 13 TO START ENGINE (See Fig. 9) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Depress clutch/brake pedal and set parking brake, •...
  • Page 14 CUSTOMER .A..TE.ANCESC.EOU'E A SYO°COMPL E FILL IN DATES Check Brake Operation Check Tire Pressure Check for Loose Fasteners harpervFteplace Mower Blades Lubrication Chart Check Battel7 Leve_Recharge Clean Batter] and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Ddve Belt(s) Tension Check Engine Oil Level Change Engine Oil Clean Air FUter...
  • Page 15 CUSTOMER TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
  • Page 16 CUSTOMER V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service...
  • Page 17 CUSTOMER AIR FILTER (See Fig. 16) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100 hours of ope ration or every season, whichever occurs first. Service air cleaner more often under dusty conditions.
  • Page 18 CUSTOMER RESPONSIBILITIES ENGINE OIL FILTER (See Fig. 18) Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. Unscrew old filter by turning counterclockwise. Use a suitable container to catch oil.
  • Page 19 SERVICE CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: & Place gearshift lever in neutral (N) position. Depress clutch/brake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. •...

  • Page 20: Side-To-Side

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD UCT SPECIFICATIONS" on page 2 of this manual). If tires are over or underinflated, you will not properly adjust your mower.
  • Page 21 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE (See Fig. 25) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). Work belt off both mandrel pulleys and idler pulleys.
  • Page 22 SERVICE TRANSAXLE SHIFTER LINKAGE JUSTMENT (See Figs, 28 and 29) The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: Make sure transaxle is in neutral (N).
  • Page 23 SERVICE POSITIVE TERMINAL POSITIVE TERMINAL FIG. 31 TO REPLACE HEADLIGHT • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. •...
  • Page 24 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTFLE CONTROL (See Fig. 33) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: •...

  • Page 25: Cleaning

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an Open flame or spark.
  • Page 26 TROUBLESHOOTING CAUSE PROBLEM Out of fuel. Will not start Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter.
  • Page 27 TROUBLESHOOTING PROBLEM CAUSE Faulty operator-safety presence control system. Engine continues to run when operator leaves seat with attachment clutch engaged Poorcut-uneven Worn, bent or loose blade. Mower deck not level. Bugdup of grass, leaves, and trash under mower. Bent blade mandrel Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
  • Page 28 SERVICE NOTES...
  • Page 29 TRACTOR - - MODEL NUMBER AYP7167A79 SCHEMATIC WHITE ----( IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT "MAKE" G +M+L NONE RUN/LIGHT B + L A + Y B + L NONE START B + L + S NONE BATTERY oq o FUSE 30 AMP.
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 ELECTRICAL...
  • Page 31 REPAIR PARTS TRACTOR ELECTRICAL NO. NO. NOTE: All component dimensions given in U.S. inches - - MODEL NUMBER AYP7167A79 PART DESCRIPTION 144926 Battery 12 Volt 25 Amp 74760412 Bolt Hex Hd 1/4-20unc X 3/4 19091016 Washer 9/32 X 5/8 X 16 Ga...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 CHASSIS AND ENCLOSURES...
  • Page 33 Washer 9/32 x 7/8 x 16 Ga. 144697 Bracket, Grille, LH 17030814 Screw Lock Spider #8 x 7/8 144696 Bracket, Grill, RH 74780412 Bolt Fin Hex 1/4-20 x .75 150127 Air Duct Private Label Bracket Chassis 1 inch = 25.4 mm AYP7167A79 1/4-20...
  • Page 34 REPAIR PARTS DRIVE TRACTOR .. MODEL NUMBER AYP7167A79 "" " _//90 88 87 83 _82 • 118...
  • Page 35 Keeper Belt Idler 19131312 Washer13/32X13/16X12Ga 127783 Pulley IdlerV Groove Plastic 154604 Bellcrank Asm 123205X Retainer Belt Style Spring 74760624 Bolt 73680600 - - MODEL NUMBER AYP7167A79 PART NO. • 73680500 105710X 105709X 74760620 130801 127274X 140312 17490612 8883R 140186 71170764...

  • Page 36: Steering Assembly

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 STEERING ASSEMBLY • "-LLL;_L-.:- \'\\ . _" ,"_-_...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 STEERING ASSEMBLY PART DESCRIPTION 140044 Wheel Steering Ayp/kelch BIk Axle Asm Fr 137094 154920 Spindle Asm LH 154921 Spindle Asm RH 6266H Bearing Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 SEAT ASSEMBLY PART DESCRIPTION Seat 2300/1316BIkJblk AYP/PL 140116 Bracket Pivot Seat 8 720 140551 145006 Clip Push In Hinged Nut Lock Hex W/Ins 3/8-16 Unc 73800600 124181X Spring Seat Cprsn 2 250 BIk Zi...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 DECALS PART DESCRIPTION 156867 Decal Oper SDL P/L Gear Dr. Eng 143470 Decal Steering Wheel Insert 141579 Decal Hood RH 141580 Decal Hood LH 141517 Decal Deck Vented Wizard Plus 143388 Nameplate Hood Wizard Large...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 ENGINE PART DESCRIPTION 148875 Control Throt Lh 17720410 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Engine Breakdown) Model No. 303777-1032-A1 149723 Muffler Exhaust 122434X Exhaust Asm. Left 122435X Exhaust Asm. Right...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 LIFT 161718 32 "/...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 LIFT PART DESCRIPTION 136973 Wire Asm Inner W/Plunger 145117 Shaft Asm Lft RH 105767X Pin Groove 12000002 E-ring Truarc #5133-62 19211621 Washer Pltd 21/32 X 1 X 21 Ga 120183X Bearing Nylon...
  • Page 44 MOWER DECK TRACTOR . . MODEL NUMBER AYP7167A79 3 24 '"...
  • Page 45 Bolt Shldr 10-24 Zinc Gr 5 42" 69180 Nut Lock #10-24 Unc 139888 Bolt Shoulder 5/16-18 Unc Blkz 131845X900 Arm Asm Pad Brake 133943 Washer Hardened - - MODEL NUMBER AYP7167A79 PART 155046 X3/4 122052X 140086 141043 106932X 144200 142427 131870...
  • Page 46 REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 PEERLESS TRANSAXLE - MODEL NUMBER P930-055A 103"- I O_27 68 34...

  • Page 47: Replacement

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 PEERLESS TRANSAXLE - MODEL REF PART NO. NO. DESCRIPTION 772108A Cover, Transaxle 780086 Bearing, Needle 770102A Case, Transaxle 776260 Shaft, Counter 776219B Shaft and Pinion Assembly, Output 778139 Gear, Output 778136 Gear, Spur, 15 Teeth...
  • Page 48 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE 1023 0_-----_ 27 27"----_oC, _552 552A@ 614-- ..=' 'kREQUIRES SPECIALTOOLS TO INSTALL SEE REPAIRINSTRUCTIONMANUAL - MODEL NUMBER 303777, TYPE 351 • _&265 1025 NUMBER 1032-A1 -116 243_<J/...
  • Page 49 REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - MODEL 1977 CARBURETOR I 121 CARBURETOR - - MODEL NUMBER NUMBER 303777, TYPE NUMBER GASKET SET ! OVERHAUL KIT ! AYP7167A79 1032-A1 _467 44.c _1014 823_...
  • Page 50 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE 308.1 353A _334 - MODEL NUMBER 303777, TYPE NUMBER 1032-A1...
  • Page 51 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE - MODEL NUMBER 303777, TYPE NUMBER 1032-A1 722_ ,_,67 I GAS_SeT I ll6A 1168 _167 722A BREATHER GASKET SET L VALVE O VERHAUL KITJ...

  • Page 52: Starting

    104 805586 ** Pin, Float Hinge 105 607706 **Valve, Fuel Inlet 108 805562 Valve, Choke 116 805058 * O-Ring, Oil Pump - - MODEL NUMBER AYP7167A79 - MODEL NUMBER 303777, TYPE NUMBER KEY PART NO. NO. 116A 805196 116B - - - 116C ...
  • Page 53 REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE - MODEL NUMBER 303777, TYPE NUMBER KEY PART NO. NO. DESCRIPTION 494439 Screen, Rotating 805028 Nut, Hex 492341 Armature, Magneto 805407 Screw, Mounting 491055 Plug, Spark 805169 Screw, Phillips...
  • Page 54 HOW AND WHERE TO ORDER PARTS You can identify your product correctly by looking at its model number label which is located under the seat. Name the product that needs a part, for example: tractor. State the product's model number and factory number. These numbers appear on a label on the product. Listthedescriptionandpartnumberofthepartyou_,vant.

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