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Husqvarna 968999254 / iZ4217TSKAA Parts Manual

968999254 / iz4217tskaa; 968999255 / iz4817tskaa; 968999256 / iz4821tkaa; 968999257 / iz5223tkaa; 968999258 / iz5223tkoa; 968999259 / iz6123tkaa lawn mower.
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Parts manual
Models:
968999254 / iZ4217TSKAA
968999255 / iZ4817TSKAA
968999256 / iZ4821TKAA
968999257 / iZ5223TKAA
968999258 / iZ5223TKOA
968999259 / iZ6123TKAA
MANUAL NO. 539110841 REV. 05 (03/16/05)

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   Summary of Contents for Husqvarna 968999254 / iZ4217TSKAA

  • Page 1

    Parts manual Models: 968999254 / iZ4217TSKAA 968999255 / iZ4817TSKAA 968999256 / iZ4821TKAA 968999257 / iZ5223TKAA 968999258 / iZ5223TKOA 968999259 / iZ6123TKAA MANUAL NO. 539110841 REV. 05 (03/16/05)

  • Page 2

    MODEL NUMBER _______________________________ SERIAL NUMBER _______________________________ DATE PURCHASED _____________________________ DEALER ADDRESS _____________________________ NOTES: ©2005 Husqvarna. All rights reserved. Beatrice, NE. Printed in U.S.A.

  • Page 3: Table Of Contents

    CONTENTS SECTION PAGE HYDRAULIC ASSEMBLY (TL) ......................4 MODELS: 968999256, 968999257, 968999258, 968999259 HYDRAULIC ASSEMBLY (TE) - MODELS: 968999254, 968999255 ..........5 FRAME ASSEMBLY ........................6 - 7 SEAT ASSEMBLY - MODELS: 968999256, 968999257, 968999258, 968999259 ......8 SEAT ASSEMBLY- MODELS: 968999254, 968999255 ..............9 KAWASAKI ENGINE ASSEMBLY - MODELS: 968999256, 968999257, 968999259 ......

  • Page 4: Hydraulic Assembly (tl)

    HYDRAULIC ASSEMBLY (TL) MODELS: 968999256, 968999257, 968999258, 9689992259 539 10 69-33 539 10 31-19 (x 8) 539 10 68-96 (x 4) 539 10 23-96 (x 4) 539 10 31-15 (x 4) REF. 539 10 31-19 (x 8) 539 10 12-02 539 10 31-16 (x 4) 539 10 50-24 539 10 12-37 (x 4)

  • Page 5

    HYDRAULIC ASSEMBLY (TE) MODELS: 968999254, 968999255 539 11 06-49 (x 2) 539 10 31-19 (x 8) 539 10 68-96 (x 4) 539 10 23-96 (x 4) 539 10 31-15 (x 4) 539 10 68-96 (x 4) 539 10 31-19 (x 8) 539 10 31-17 (x 6) 539 10 12-37 (x 4) 539 10 12-38 (x 5)

  • Page 6: Frame Assembly

    MAIN FRAME ASSEMBLY 539 10 68-99 REF. BATTERY 539 99 02-09 (x 6) 539 99 07-17 (x 10) 539 99 06-92 (x 27) 539 10 28-45 (x 8) 539 99 06-92 (x 27) 539 99 06-92 (x 27) 539 99 01-84 (x 6) 539 10 25-02 (x 6) 539 99 06-92 (x 27) 539 10 52-24...

  • Page 7

    MAIN FRAME ASSEMBLY 539 10 50-24 539 10 12-02 539 10-69 59 539 99 05-80 (x 4) 539 99 00-52 (x 10) 539 99 05-98 (x 4) 539 10 55-27 RIGHT TANK 539 10 52-81 TO ENGINE 539 11 08-13 (x 4) 539 11 08-15 539 10 26-79 539 10 55-30 LEFT TANK...

  • Page 8: Seat Assembly

    SEAT ASSEMBLY MODELS: 968999256, 968999257, 968999258, 968999259 539 11 20-36 LEFT 539 11 19-46 539 11 20-35 RIGHT 539 11 20-34 (x 2) Torque 49-55 ft./lbs. 539 11 20-37 539 11 06-44 539 11 08-16 539 99 08-70 (x 2) 539 11 06-45 539 11 06-46 539 11 08-19 (x 2)

  • Page 9: Seat Assembly- Models: 968999254, 968999255

    SEAT ASSEMBLY MODELS: 968999254, 968999255 539 10 87-44 539 11 06-44 539 99 08-39 (x 2) 539 10 75-23 539 10 01-43 (x 2) 539 99 08-70 (x 2) 539 11 06-45 539 11 06-46 539 11 08-21 539 10 25-93 (x 4) 539 10 44-11 (x 4) 539 11 10-26 .......

  • Page 10: Kawasaki Engine Assembly - Models: 968999256, 968999257, 968999259

    KAWASAKI ENGINE ASSEMBLY MODELS: 968999256, 968999257, 968999259 539 99 07-17 (x 20) 539 10 72-71 (x 10) 539 10 98-67 TO BATTERY 539 99 06-92 (x 6) 539 99 07-17 (x 20) 539 99 07-17 (x 20) 539 97 69-78 (x 5) 539 99 07-17 (x 20) 539 10 69-57 (x 2) 539 10 52-81...

  • Page 11

    KAWASAKI 17 HP ENGINE ASSEMBLY MODELS: 968999254, 968999255 539 10 72-71 (x10) 539 10 52-81 539 10 98-67 539 10 72-71 (x10) 539 99 07-17 (x20) 539 10 69-57 (x2) TO BATTERY 539 99 06-92 (x6) 539 97 69-78 (x5) TO FUEL FILTER 539 10 69-62...

  • Page 12: Kohler Engine Assembly

    KOHLER ENGINE ASSEMBLY MODEL: 968999258 539 10 72-71 (x10) 539 10 13-64 539 10 72-71 (x10) 539 10 13-62 539 10 69-57 (x2) 539 99 06-92 (x6) 539 99 07-17 (x20) 539 99 07-17 (x20) TO FUEL 539 10 49-80 FILTER TO ENGINE 539 99 07-17 (x20)

  • Page 13: Motion Control Assembly

    MOTION CONTROL ASSEMBLY 539 11 06-03 (x 2) 539 11 09-43 (x 4) 539 11 08-26 539 10 26-78 (x 2) 539 10 10-80 (x 2) 539 99 01-84 (x 7) 539 99 07-30 (x 6) 539 11 06-06 (x 2) 539 11 06-07 (x 4) 539 99 01-84 (x 7) 539 11 06-06 (x 2)

  • Page 14: Park Brake Assembly (tl) - Models: 968999256, 968999257, 968999258, 968999259

    PARK BRAKE ASSEMBLY (TL) MODELS: 968999256, 968999257, 968999258, 968999259 539 99 03-65 (x 4) 539 10 27-97 (x 2) 539 10 11-51 539 97 69-79 (x 4) 539 99 05-63 (x 4) 539 10 86-16 539 10 69-69 539 10 50-36 539 99 03-65 (x 4) 539 97 77-03 (x 4) 539 97 74-65 (x 2)

  • Page 15

    PARK BRAKE ASSEMBLY (TE) MODELS: 968999254, 968999255 539 99 05-63 (x 4) 539 10 27-97 (x 2) 539 97 69-79 (x 5) 539 10 11-51 539 97 69-79 (x 5) 539 92 37-87 539 10 27-97 (x 2) 539 99 05-63 (x 4) 539 10 86-21 539 99 03-65 (x 2) 539 99 03-65 (x 2)

  • Page 16

    CASTER ARM MODELS: 968999254, 968999255, 968999256, 968999257, 968999258 539 10 25-35 539 10 28-89 539 10 28-52 539 10 25-43 (x 2) 539 99 08-39 (x 4) 539 10 14-74 539 10 01-43 (x 4) 539 10 25-43 (x 2) 539 10 28-51 539 10 69-86 539 10 45-71...

  • Page 17

    CASTER ARM MODEL: 986999259 539 10 25-35 539 10 28-89 539 10 28-52 539 10 25-43 (x 2) 539 99 08-39 (x 4) 539 10 14-74 539 10 01-43 (x 4) 539 10 25-43 (x 2) 539 10 28-51 539 10 83-31 539 10 45-71 539 10 13-31 539 10 28-55...

  • Page 18: Deck Assembly

    42” DECK ASSEMBLY 539 10 96-63 RIGHT 539 10 32-57 (x 2) 539 10 96-64 LEFT 539 97 69-79 (x 4) 539 10 96-60 (x 2) 539 99 05-17 (x 4) 539 11 07-36 539 10 32-58 539 99 06-92 (x 2) 539 10 32-95 (x 2) 539 99 05-82 539 11 07-31...

  • Page 19

    42” DECK ASSEMBLY 539 11 08-32 539 10 26-43 539 97 69-79 (x 4) 539 99 05-17 (x 4) 539 10 26-98 (x 2) 539 10 27-54 (x 2) 539 10 55-32 (x 2) 539 97 69-34 (x 8) 539 11 16-23 539 99 01-88 (x 10) 539 97 69-34 (x 8) 539 97 69-34 (x 8)

  • Page 20

    48” DECK ASSEMBLY 539 10 32-57 (x 2) 539 10 86-86 RIGHT 539 97 69-79 (x 5) 539 10 86-87 LEFT 539 99 05-17 (x 5) 539 10 96-60 (x 2) 539 10 32-58 539 11 07-36 539 10 32-95 (x 2) 539 99 06-92 (x 2) 539 99 05-82 539 11 07-32...

  • Page 21

    48” DECK ASSEMBLY 539 11 19-49 539 97 69-79 (x 5) 539 99 05-17 (x 5) 539 10 26-43 (x 3) 539 10 26-98 (x 3) 539 10 55-32 (x 2) 539 10 27-54 (x 3) 539 99 01-88 (x 10) 539 97 69-34 (x 8) 539 97 69-34 (x 8) 539 97 69-34 (x 8)

  • Page 22

    52” DECK ASSEMBLY 539 10 96-52 RIGHT 539 10 32-57 (x 2) 539 10 96-53 LEFT 539 97 69-79 (x 8) 539 10 96-60 (x 2) 539 99 05-17 (x 8) 539 11 07-36 539 10 32-58 539 99 05-82 539 99 06-92 (x 2) 539 99 05-17 539 11 07-33...

  • Page 23

    52” DECK ASSEMBLY 539 10 68-84 539 97 69-79 (x 8) 539 99 05-17 (x 8) 539 10 26-98 (x 6) 539 10 26-43 (x 6) 539 11 16-15 RIGHT 539 10 27-54 (x 6) 539 97 69-34 (x 8) 539 97 69-34 (x 8) 539 99 01-88 (x 10) 539 97 69-34 (x 8)

  • Page 24

    61” DECK ASSEMBLY 539 10 94-93 RIGHT 539 97 69-79 (x 8) 539 10 94-94 LEFT 539 10 96-60 (x 2) 539 99 05-17 (x 8) 539 11 07-36 539 10 32-58 539 11 07-34 539 99 05-82 539 99 06-92 (x 2) 539 99 05-17 (x 8) 539 10 32-57 (x 2) 539 10 51-92...

  • Page 25

    61” DECK ASSEMBLY 539 10 86-56 539 97 69-79 (x 8) 539 99 05-17 (x 8) 539 10 26-98 (x 6) 539 10 55-32 (x 2) 539 10 26-43 (x 6) 539 97 69-34 (x 8) 539 99 01-88 (x 10) 539 97 69-34 (x 8) 539 10 27-54 (x 6) 539 97 69-34 (x 8)

  • Page 26: Deck Lift Assembly

    DECK LIFT ASSEMBLY 539 10 99-61 539 99 05-80 (x 2) 539 10 25-15 539 97 69-79 (x 4) 539 10 50-59 539 10 35-33 539 97 69-79 (x 4) 539 10 10-50 539 11 08-03 539 10 45-30 (x 2) 539 10 12-32 (x 2) 539 10 26-12 539 10 65-32...

  • Page 27: Wiring Assembly

    WIRING ASSEMBLY 539 99 07-17 (x 2) 539 97 69-34 (x 2) TO STARTER SOLENOID 539 10 27-58 539 10 24-63 GROUND TO 539 10 27-59 ENGINE BOLT 539 10 49-74 (KAWASAKI ONLY) 539 10 27-57 (KOHLER ONLY) ELECTRIC CLUTCH TO STARTER TO SEAT TO RIGHT...

  • Page 28

    DECALS 539 11 09-56 539 10 57-45 539 11 10-55 539 10 57-44 539 11 15-97 539 11 15-75 539 10 33-33 (x 2) 539 11 09-74 539 10 18-81 539 10 01-28 TO ENGINE 539 10 72-89 539 10 53-01 539 10 57-46 (x 2) 539 10 57-43 (x 2) 539 11 10-47...

  • Page 29: Lift Pedal

    LIFT PEDAL 539 10 51-87 539 10 51-81 539 97 69-79 539 10 51-84 539 99 06-55 539 10 51-80...

  • Page 30: Rops

    ROPS 539 10 34-33 (x 6) 539 11 14-43 539 20 01-00 (x 6) 539 11 10-36 (x 2) 539 10 44-11 (x 2) 539 10 34-33 (x 6) 539 20 01-00 (x 6)

  • Page 31: Accessories

    ACCESSORIES MULCH KITS: 42” PART NO. 539 11 13-50 48” PART NO. 539 11 13-51 52” PART NO. 539 11 13-52 61” PART NO. 539 11 13-53 NOTE: TIGHTEN ALL HARDWARE BY TURNING THE BOLT, NOT THE NUT. 539 97 69-34 (x 12) 539 11 07-00 - 42”, LEFT 539 11 07-05 - 48”, LEFT 539 11 07-10 - 52”, LEFT...

  • Page 32: Collection System, Hood Assembly

    ACCESSORIES COLLECTION SYSTEM HCS9 - 539 11 12-80 HOOD ASSEMBLY 539 99 07-30 (x 2) 539 99 06-13 (x 2) 539 97 69-79 (x 8) 539 11 11-72 539 11 11-77 (x 2) 539 11 00-33 (x 8) 539 20 06-84 (x 30) 539 99 05-98 (x 16) 539 97 69-78 (x 8) 539 11 11-82...

  • Page 33: Hitch Assembly

    ACCESSORIES COLLECTION SYSTEM HCS9 - 539 11 12-80 539 11 11-62 (x 2) HITCH ASSEMBLY 539 11 11-58 (x 2) 539 11 11-87 (x 4) 539 99 05-80 (x 3) 539 99 05-63 (x 20) 539 99 02-54 (x 4) 539 99 05-63 (x 20) 539 99 06-25 (x 4) 539 97 69-79 (x 22)

  • Page 34: Blower Assembly

    ACCESSORIES COLLECTION SYSTEM HCS9 - 539 11 12-80 BLOWER ASSEMBLY 539 10 25-35 LOCKING COLLAR 539 99 07-17 (x 12) THIS SIDE UP 539 99 01-96 (x 3) 539 10 26-91 (x 5) 539 10 67-86 539 11 13-31 (x 2) 539 10 57-43 539 10 67-41 539 10 81-20 (x 8)

  • Page 35

    ACCESSORIES COLLECTION SYSTEM HCS9 - 539 11 12-80 WEIGHT KIT 539 10 20-49 (x 2) 539 11 13-13 539 97 77-78 539 10 80-96 (x 2) 539 99 06-27 (x 4) 539 11 13-37 540 09 25-31 (x 3)

  • Page 36: Mounting Kit

    ACCESSORIES COLLECTION SYSTEM HCS9 - 539 11 12-80 MOUNTING KIT 539 10 29-98 (x 2) 539 97 69-79 (x 6) 539 99 05-63 (x 6) 539 11 11-91 (x 2) 539 99 06-54 (x 2) REF. 539 11 12-08 (x 2) 539 11 12-07 (x 2) 539 10 87-36 (x 2) 539 11 12-10 (x 2)

  • Page 37

    ACCESSORIES COLLECTION SYSTEM HCS9 - 539 11 12-80 BAG ASSEMBLY 539 11 11-64 539 99 07-17 (x 7) 539 11 11-66 539 99 07-99 (x 7) 539 11 13-00 539 99 07-99 (x 7) 539 99 06-92 (x 3) 539 99 07-17 (x 7)

  • Page 38

    ACCESSORIES COLLECTION SYSTEM HCS9 - 539 11 12-80 DRIVE KIT ASSEMBLY 539 11 12-75 - 42 INCH DECK 539 11 12-76 - 48 INCH DECK 539 11 12-77 - 52 INCH DECK 539 11 12-78 - 61 INCH DECK 539 11 12-71 - 42” 539 11 12-72 - 48”...

  • Page 40: Wiring Diagrams

    WIRING DIAGRAM...

  • Page 41

    WIRING DIAGRAM...

  • Page 42: Parts Description

    PARTS DESCRIPTION PART NUMBER DESCRIPTION 539 09 70-76 HOSE CLAMP 6”-& 7” 539 10 01-28 EXHAUST DECAL 539 10 01-41 HCS, 7/16-20 X 1 1/2, GR5 539 10 03-40 BLADE, 16 1/4” 539 10 03-41 BLADE, 18” 539 10 04-13 RHSNB, 3/8-16 X 1 1/4, GR5 539 10 04-72 RHSNB, 5/16C X 1 1/4...

  • Page 43

    PARTS DESCRIPTION PART NUMBER DESCRIPTION 539 10 25-15 GRIP 539 10 25-19 BUSHING 539 10 25-26 HITCH PIN 539 10 25-35 GREASE CAP 539 10 25-43 BEARING 539 10 25-46 TIRE 539 10 25-63 LANYARD 539 10 25-65 LIFT ARM 539 10 25-82 WHIZ NUT, 7/16C 539 10 25-87...

  • Page 44

    PARTS DESCRIPTION PART NUMBER DESCRIPTION 539 10 32-58 IDLER PULLEY (TALL) 539 10 32-64 PUMP CONTROL LINK 539 10 32-75 CONTROL THROTTLE 539 10 32-95 IDLER BUSHING 539 10 32-99 HCS, 5/8-18 X 1 1/4, GR5 539 10 33-03 539 10 33-06 CABLE POSITIVE, LONG 539 10 33-16 FITTING, F6400-6-6-0...

  • Page 45

    PARTS DESCRIPTION PART NUMBER DESCRIPTION 539 10 54-08 WASHER, #10 539 10 54-86 539 10 55-27 HOSE, FUEL (RIGHT TANK) 539 10 55-30 HOSE, FUEL (LEFT TANK) 539 10 55-32 SCREW, 1/4-20, SELF TAPPING 539 10 56-37 CLUTCH HARNESS 539 10 57-43 DECAL, NO STEP 539 10 57-44 DECAL, DANGER BELT DRIVES...

  • Page 46

    PARTS DESCRIPTION PART NUMBER DESCRIPTION 539 10 75-44 KEY, PADDED 539 10 76-27 CAP SLEEVE 539 10 80-16 HOUR METER 539 10 80-96 SPRING RETAINER 539 10 81-20 NUT, 1/4C, THIN NYLOC 539 10 83-31 CASTER ARM 61” DECK 539 10 83-69 HCS, 1/2-13 X 1 1/4 539 10 83-94 HCS, 5/16C, TAP BOLT...

  • Page 47

    PARTS DESCRIPTION PART NUMBER DESCRIPTION 539 11 06-06 DAMPENER 539 11 06-07 BALL STUD 539 11 06-38 CONTROL ARM 539 11 06-44 SEAT LATCH 539 11 06-45 SPRING, TORSION 539 11 06-46 SEAT LATCH ROD 539 11 06-49 PUMP 539 11 07-00 42”...

  • Page 48

    DRIVE CONTROL, RIGHT 539 11 10-31 DRIVE CONTROL, LEFT 539 11 10-36 LANYARD W/PIN, 1/2” 539 11 10-39 SPRING 539 11 10-47 DECAL, HUSQVARNA 539 11 10-55 DECAL, CROWN 539 11 10-58 DECAL, iZ4821 539 11 10-59 DECAL, iZ6123 539 11 10-64...

  • Page 49

    PARTS DESCRIPTION PART NUMBER DESCRIPTION 539 11 12-60 DECAL, VENTILATION 539 11 12-64 BLOWER DECK PLATE, 52 539 11 12-65 KEEPER, IDLER 539 11 12-67 BRACKET, SUPPORT 539 11 12-70 539 11 12-71 BELT SHIELD W/DECALS & LATCH, 42” 539 11 12-72 BELT SHIELD W/DECALS &...

  • Page 50

    PARTS DESCRIPTION PART NUMBER DESCRIPTION 539 20 06-84 RIVET, 1/4 STAVEX 539 88 03-16 RHSNB, 5/16 X 3/4 539 91 22-22 CLAMP, HOSE 539 91 22-34 VALVE STEM 539 91 22-34 VALVE STEM 539 91 27-57 KEY, 1/4 SQ X 1 1/4 539 92 37-87 BUSHING, MACH.

  • Page 51

    PARTS DESCRIPTION PART NUMBER DESCRIPTION 539 99 05-82 HCS, 3/8C X 1, SER. 539 99 05-85 NUT, 5/16C 539 99 05-88 HCS 3/8C X 2 539 99 05-98 WASHER, 1/4 539 99 06-13 NUT, 3/8C, WHIZ 539 99 06-13 NUT, 3/8C, WHIZ 539 99 06-27 HCS, 5/16-18 X 1 1/4, GR5 539 99 06-37...

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