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Great Outdoors Grill Company 4100 Series Assembly And Owner's Manual

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the
Great Outdoors
Assembly and
Owner's Manual
Model
4100
Series
Portable
Gas Grill
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY
If you smell gas:
1
Shut off gas to the appliance.
2
Extinguish any open flame.
3
Open lid.
4
If odor continues, immediately call
your gas supplier or fire department.
FOR YOUR SAFETY: Never leave a grill unattended when in use.
Grill Company
FOR YOUR SAFETY
1
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2
An unconnected liquid propane
cylinder should not be stored in the
vicinity of this or any other appliance.
®

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  • Page 1 Great Outdoors ® Grill Company Assembly and Owner’s Manual Model 4100 Series Portable Gas Grill ASSEMBLER / INSTALLER: Leave these instructions with the consumer. CONSUMER / USER: Read all of these instructions and keep them in a safe place for future reference. FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas:...
  • Page 2 Statement of Commitment Congratulations and thank you for your purchase of your new Great Outdoors grill. We are pleased that you have recognized the value of the design, function, and quality of components used in this product. We believe it is among the finest on the market.

  • Page 3: Table Of Contents

    Table of Contents Page Number Chapter 1 - INSTALLATION Necessary Information ......Choosing a Safe Location ......Portable L.P.

  • Page 4: Chapter 1 - Installation

    Model 4100 Series Gas Grill Installation Chapter Necessary Information to · Operating this or any gas-fired appliance in an enclosed area can produce a build-up Safely Use a Gas Grill of carbon-monoxide, which could result in injury or death. 2. Installation must conform with local...

  • Page 5: Portable L.p. Gas Grills

    9. Make sure that the heat shield and drip pan are in place under the grill bottom. · Heat and hot drippings from cooking food could damage the fuel supply system. IMPORTANT: NEVER leave a grill unattended when in use. Portable L.P.
  • Page 6 4. The pressure regulator and hose assembly provided is factory set at an outlet Dual Burner pressure of 11 inches water column (.4 lb. Fuel-Control Valve per sq. Inch). WARNING: Any attempt to adjust the Type 1 Fuel Valve regulator is dangerous and could create a Regulator Orifice situation causing personal injury or property...
  • Page 7 terminating in a Type 1 L.P. gas-cylinder- percent full. valve outlet. A Type 1 compatible cylinder c.) If the information in (a.) and (b.) Is not with a Type 1 cylinder valve has a positive followed exactly, a fire causing serious injury seating connection that does not permit gas or death may occur.

  • Page 8: Gas Dealer Instructions

    Take These Instructions to the L.P. Gas Dealer When using a cylinder exchange, be sure the The L.P. gas cylinder has a Type 1 cylinder exchanged cylinder is a Type 1 cylinder; a 510 valve with a back-check module in its outlet POL cylinder will not fit a Type 1 regulator.

  • Page 9: Chapter 2 - Assembly Instructions

    Model 4100 Series Gas Grill Assembly Instructions Chapter Getting Started 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use 3. You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost.

  • Page 10: Step 1 ( Identifying Parts )

    Assembly Step 1 - Identifying the Grill Parts Locate these parts: handle (1) handle standoffs (2) warming rack (1) grill lid (1) cooking grid (1) grill bottom rock grate (1) assembly (1) (burner assembly, heat shield, collar gasket & collar installed) left side table (1) grease...

  • Page 11: Step 2 ( Assemble Pillar To Grill Bottom )

    Assembly Step 2 - Attach Pillar to Grill Bottom back of pillar, upside down Tools Needed: 3/8” wrench USE HARDWARE BAG 1/4-20 x 3/4” bolt (4) LOCATE THESE PARTS: grill bottom assembly (1) back of grill bottom, upside down pillar assembly (1) HINT: For the first portion of the assembly you will be assembling the grill bottom, pillar and base upside...
  • Page 12 Assembly Step 2 - Continued IMPORTANT: Make sure the control valve ends are seated inside the burner tubes as Burner Tube shown. (The control valve ends are attached to the pillar; the burner tubes are attached and extend through the grill bottom.) Insert the four bolts through the pillar holes Control Valve...

  • Page 13: Step 3 ( Attach Base )

    Assembly Step 3 - Attach the Base to the Pillar Tools Needed: 3/8” wrench back side of grill, upside down 7/16” wrench USE HARDWARE BAG 1/4-20 hex nut (6) 1/4-20 x 3/4” bolt (6) LOCATE THESE PARTS: base Lock the pre-assembled casters on base by assembly (1) pushing down on the latch.

  • Page 14: Step 4 ( Side Tables )

    Assembly Step 4 - Attach the Side Tables USE HARDWARE BAG Tools Needed: 1/4-20 x 3/4” bolt (8) 3/8” wrench 1/4-20 hex nut (8) LOCATE THESE PARTS: right side table 7/16” assembly (1) wrench left side table assembly (1) Insert the 3/4” bolts through the holes in the support brackets of the side table.

  • Page 15: Step 5 ( Assemble Grill Lid )

    Assembly Step 5 - Assemble the Grill Lid USE HARDWARE BAG Tools Needed: 1/4” x 1-1/8” 1/4-20 hex flat-head hinge pin (2) nut (4) screwdriver standoff 7/16” gasket (2) wrench 1/4-20 x 5/8” hairpin (2) bolt (4) LOCATE THESE PARTS: handle standoff (2) handle (1)
  • Page 16 Assembly Step 5 - continued Hold the lid to align the hinge holes. Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut. After the hinge pin is in place, insert a hair pin through the hole of the hinge pin to secure it.

  • Page 17: Step 6 ( Internal Parts )

    Assembly Step 6 - Installing the Internal Grill Parts No Tools are Needed. LOCATE THESE PARTS: rock grate 1. Place the single rock grate into the grill Place the single rock grate into the grill ceramic bottom. bottom. briquettes (1 package) cooking grid (1) warming rack...
  • Page 18 Assembly Step 6 - continued 3. It is important to properly arrange all the ceramic briquettes onto the rock grate to allow for good air flow during use. NOTICE THE SPACING: The proper amount of briquettes are supplied and there is no need to add more.

  • Page 19: Installing An L.p. Gas Cylinder

    Installing an L.P. Gas Cylinder Obtain a filled L.P. gas cylinder. Read and follow all directions on the cylinder and fuel hose safety tags. Items Needed: WARNING: Connect the L.P. cylinder to the L.P. Gas Cylinder grill outdoors only. (1 FILLED) Working from behind the grill, set the NOTE: 4100W cylinder into the large round opening in...

  • Page 20: Connecting The L.p. Gas Cylinder

    Connecting the L.P. Gas Cylinder 7. Make sure the hose has no kinks or sharp bends and clears any areas that will become hot during use. Never put strain on the hose where it joins a fitting. The rubber fuel supply hose must not touch the bottom grill casting during use.

  • Page 21: Chapter 3 - Use And Care

    Model 4100 Series Gas Grill Use and Care Directions Chapter Leak Testing the Fuel Supply System Lighting Instructions Replacement Parts...

  • Page 22: Leak Testing

    Leak Testing DANGER Perform a leak test each time the gas To prevent fire or explosion hazard: supply cylinder is connected to the regulator. · Do not smoke while performing a leak Leak test any time a part of the gas system test.

  • Page 23: Lighting Instructions

    Lighting Instructions IGNITER LIGHTING SYSTEM CAUTION: Do not stand with head or arms over the grill. The Igniter System consists of an igniter unit, a gas-collector box, one ceramic electrode, STEP 5. To light using the igniter: and lead wires. Gas is collected in the metal Push in and turn the right burner-control knob collector box located at the burner.
  • Page 24 Lighting Instructions MATCH LIGHTING CAUTION: Do not touch any hot grill parts. The outside of the grill bottom becomes very IMPORTANT: The match lighting hole is hot during use. It may be necessary to use found under the front right corner of the grill protective gloves.

  • Page 25: Using Your Grill

    Using Your Gas Grill TO BREAK IN A NEW GRILL Regular use of your grill will actually help Before using it for the first time; operate the keep it operating more smoothly. It is not grill with lid closed on a low setting for about unusual for similar units to heat a little 15 minutes.

  • Page 26: Caring For Your Gas Grill

    Caring for Your Gas Grill COOKING TIPS CARING FOR YOUR GRILL Prior to lighting the grill, coat the cooking grids Regular care of your grill will help keep it with cooking oil to prevent food from sticking. operating properly. Cleaning or maintenance Preheat the grill with the lid closed about five to may be done only when the grill is cool and with ten minutes before cooking.

  • Page 27: Cleaning And Maintenance

    Cleaning and Maintenance Inspect and clean the burner regularly. Remove If a blockage occurs inside the gas-control valve, grill components from the grill bottom necessary to located behind the control panel, it may be get to the burner inside. Use a wire bristle brush necessary to clear the valve orifices.

  • Page 28: Replacement Parts

    “W-A” and with a tag stating “Suitable for Use with Outdoor Appliances.” Model 4100 Series Replacement Parts Replacement parts are available direct from our warehouse. Some components are not available preassembled and may be ordered separately. For convenience, the following parts list is provided along with a representation of the items listed.
  • Page 29 4100 Series Preassembled Components BOTTOM / BURNER ASSEMBLY quantity description part no. Bottom / Burner Assembly consisting of: Cast Brass Bar Burner AZ001502 Venturi Tube AZ000508 Venturi Gasket AM000503 #8-32 x 7/16” Screw AM000603 Bottom Grill Casting PX000207 Collar PI002003...

  • Page 31: Troubleshooting Guide And Faq's

    Gas Grill Troubleshooting Guide During the course of using your grill, you may occasionally encounter some cases where you have questions as to how to keep your grill running properly. Following is a list of symptoms followed by the most commonly used solutions.
  • Page 32 Gas Grill Troubleshooting Guide - Continued Grill Not Hot Enough or Uneven Heat Cause: Corrective action: 1) Improper lighting procedure (if you look closely 1) Shut everything off - both the tank and control at the burner flames they'll be only 1/4" long on knobs.
  • Page 33 Can I get a side burner for my grill? The Great Outdoors does not offer a side burner kit for the 4100 series gas grills. Can my grill be converted to Natural Gas? The Great Outdoors does not offer a natural gas conversion for the 4100 series gas grills.

  • Page 34: Chapter 4 - Outdoor Cooking / Recipes

    Outdoor Cooking Recipes Chapter BEEF FLAVORFUL FLANK STEAK DISAPPEARING SHISH KEBOBS 1 beef flank steak (about 2 pounds) 1/2 cup ketchup 3 tablespoons ketchup 1/2 cup sugar 1 tablespoon vegetable oil 1/2 cup soy sauce 1 tablespoon chopped onion 1 teaspoon garlic powder 1 teaspoon brown sugar 1 teaspoon ground ginger 1 teaspoon Worcestershire sauce...
  • Page 35 POULTRY PORK GRILLED CHICKEN BEST PORK RIBS 1 broiler/fryer chicken 3 pounds country-style pork ribs (3-1/2 to 4 pounds), quartered 1/2 teaspoon garlic salt 1/4 cup vinegar 1/2 teaspoon pepper 1/4 cup butter or margarine 1 cup ketchup 1/4 cup water 1/2 cup packed brown sugar 1/4 teaspoon dried thyme 1/2 cup honey...
  • Page 36 FISH / SEAFOOD SIDE DISHES SHRIMP COMBO PACKETS RICE ON THE SIDE 4 cups peeled potatoes (about 1-1/4 lbs.), 1-1/3 cups uncooked instant rice sliced 1/8-inch thick 1/3 cup sliced fresh mushrooms 1 cup sliced leeks or mild onions 1/4 cup chopped green pepper 1 cup chopped plum tomatoes 1/4 cup chopped onion 20 jumbo shrimp (about 1 lb.)
  • Page 37 VEGETABLES DESSERTS ONION BLOOM CINNAMON APPLES 1 Bermuda onion 4 medium tart apples, cored 1 tablespoon butter 4 teaspoons brown sugar 2 teaspoons honey 1/4 cup red-hot candies 1/2 teaspoon Worcestershire sauce Vanilla ice cream, optional Peel onion; cut 1/2 -inch slice from top of onion and Place each apple in the center of a piece of heavy leave root end.

  • Page 38: Warranty

    10 years from date of purchase. If the burner should fail to operate during the warranty period, the Great Outdoors Grill Company will prorate the cost of a replacement burner. (Pro-rated consumer cost for burner replacement: up to 2 years - free replacement;...
  • Page 40 ©2003 Great Outdoors Grill Company The Great Outdoors Grill Company logo, R.O.C. (Rugged Outdoor Composite ) are trademarks of the Great Outdoors Grill Company and not to be used without express permission by the owners and managers of the Great Outdoors Grill Company.

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