KEEWAY HURRICANE User Manual

KEEWAY HURRICANE User Manual

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THANK
YOU
FOR
MOTORCYCLES
This manual has been updated, yet because of Keeway's constant
efforts to further improve performance, you may find some differences
between your motorcycle and this manual, therefore if you have any
questions or comments please contact your local Keeway Service
Center
For any repairs not mentioned in this manual or accessories required
please contact your local Keeway Service Center
Use only genuine spare parts and accessories manufactured by
Keeway
Indicates special information to make maintenance easier or
instructions clear
Design and production by Keeway Motor
Tel. 00 36 26 500 005 Fax. 00 36 26 312 034
e-mail.info@keeway.hu
visit our web page:www.keeway.hu
www.keewaymotor.com

DRIVE SAFELY

This manual should be considered as an integral part of your
motorcycle and should always remain with it even at
resale
This chapter indicates some rules you should follow while driving
.
It is necessary to fulfill all the requirements provided by law
(license, plates, registration etc.)
. It is recommended that you drive your Vehicle through low transit
areas and at low speeds until you are confident
about handling heavy traffic
.
Never lend your motorcycle to a learner
because of the lack of experience of the driver
.
Do not drive under the influence of alcohol, drugs or medical
treatment that can cause drowsiness
.
Respect norms of transit and signs
.
Make sure to wear helmet, gloves and protective clothing
CHOOSING
KEEWAY
since most accidents occur
.
The meanings of some signs in the manual are as follows:
Indicates potential hazard that could result in injury or death
Indicates potential hazard that could result in vehicle damage
.
Dfivershould not get distracted (by smoking, drinking, eating,
reading, etc.)
. Check vehicle periodically (oil, fuel, etc.)
. The motorcycle is designed to hold one passenger
Check your motorcycle before riding.

LUGGAGE

.
Luggage must be fixed'in place firmly
.
Loading affects performance and steadiness of handling
.
Luggage must be fixed with rubber strip or rope
.
Do not carry more luggage than the permissible weights shown
below:

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Summary of Contents for KEEWAY HURRICANE

  • Page 1 CHOOSING KEEWAY MOTORCYCLES This manual has been updated, yet because of Keeway's constant efforts to further improve performance, you may find some differences between your motorcycle and this manual, therefore if you have any questions or comments please contact your local Keeway Service...
  • Page 2 KNOW YOUR MOTORCYCLE 1 )Rear Carrier 2)Rear Light 3)Engine Oil Tank 4)Seat 5)Speed Controller 6)Rear View Mirror 7)Brake Oil Tank 8)Front Box 9)Headlight 10)Exhaust Pipe 11 )Drum Brake 12)Magneto 13)Passenger Stirrup 14 )Side Stand 15 )Front Bag 16)Disc Brake 17)Front Mud Guard TOOLS AND INDICATORS LOCATION 1) Horn Switch 2) Rear Hand Brake...
  • Page 3 Shows fuel level in the tank of the engine,.it indicates that the oil level in the tank case has dropped below minimum. If this happens, switch the engine off immediately and take your motorcycle to a local Keeway Service Center Left Turning Indicator Flashes whe.n left turning signal is ON...
  • Page 4 MAlN SWITCH 2.0FF (shutting down) Engine is deactivated Lights, horn, etc. are inoperable Engine can't be started Keys can be removed 3.LOCK Direction lock is locked Lights, horn; etc. can't be used Keys can be removed OPERATION LOCK Please activate the direction lock when leaving your vehicle unattended Rotating the key switches the electrical circuitry ON and OFF 1.First turn handle bar to the limit WARNING:...
  • Page 5 TANK CAPACITY 5.2 Lts FRONT BAG WARNING: FRONT BAG Fuel is combustible and can cause fire under certain,conditions How to use the front bag: The front bag can hold goods weighing up to about 3 kg. When filling fuel, vehicle should be in an open, ventilated area with the engine OFF 1.
  • Page 6 1. Towards the driver: to increase speed HOW TO RIDE 2. Against the driver: to reduce speed HOW TO RIDE 1. Turn the main support back Nip the rear brake with left hand and grasp support handle with right hand and then push the vehicle forward so as to turn main support back ADVICE: Don't grasp seat to turn main support back...
  • Page 7 MILLEAGE IMPORTANT: RUNNING Modification of the ID numbers may be penalized, besides invalidating the vehicle warranty Proper running of the motor to ensure a long life for your vehicle requires that you take the following precautions: 0-100 Kms (0-62 miles) For the first 100 Kms (62 miles), drive slowly and use the brakes gently.
  • Page 8 Brake Oil Replenishment If brake oil level is below minimum, replenish with brake oil DOT3 or DOT4 Here we introduce some simple ways of checking and adjusting your motorcycle BRAKES Disc Brake Checking Pinch rear brake handle till resistance increases and measure if the Check from the back of the brake fixture.
  • Page 9 The air filter ,should be cleaned after approximately every 1000 kms (621 miles), depending on nature of use If the vehicle is being used often in rainy or dusty conditions,the air filter should be cleaned more frequently Cleaning 1.Keep the motorcycle on the main support 2 Loosen the five screwsthat fasten the air filter cover in place to remove the cover 3.Clean the filter with solvent and let it dry...
  • Page 10 paintwork And plastic parts gently to prevent scratches and chipping WARNING: CAUTION: Do not use non-standard fuses or fuses with improper capacity Clean the motorcycle only after the engine has cooled CAUTION: Keep water out of the muffler, air cleaner and electrical appliances to prevent rusting and short-circuiting Electrical appliances should be replaced only with original brands Please ride slowly and carefully after washing your motorcycle...
  • Page 11: Specifications

    SPECIFICATIONS Maximum carrying capacity 75 kg Type Displacement 2-Stroke 49,8 cm Fuel Tank Capacity 5,2 lts Cylinders Engine Oil Tank Capacity 1 lts 2 Stroke Oil (2T oil) Cooling System Air Cooled Gear oil SAE 85W90 Bore X Stroke 41 X 37,5 mm. Gear Oil Capacity 0,1 lt Power Stipulated...
  • Page 12: Lubrication Chart

    LUBRICATION CHART LUBRICATION CHART ODOMETER READING TYPE OF ASSEMBLY Miles- 300 1200 2500 5000 6500 9000 12000 LUBRCATION Kms.;- 500 2000 4000 8500 10500 15000 20000 Gear Oil SAE 80 W 90 Brake lever OKS-400 (Multi gurpose Lithium assembly ase grease) Disc brake,fluid DOT 3 or DOT4 Replace once a year then after...
  • Page 13: Trouble Shooting

    PERFORMED AT SPECIFIED MENTIONED INTERVALS OF MILEAGE OR WHICHEVER IS EARLIER. ALL SERVICES th SERVICE SHOULD BE PERFORMED ONLY BY AUTHORIZED 4000 miles / 6500 kms or 7 months KEEWAY DEALERS / SERVICE CENTERS TROUBLE SHOOTING TROUBLE SHOOTING S.no. COMPLAINT CAUSES...
  • Page 14 ENGINE 3. Piston pin, billing or piston pin bore worn Replace 4.Piston rings or ring grooves worn Replace NOISE COMING FROM CRANK SHAFT 1. Worn or burnt crankshaft bearings Replace 2. Worn or burlJtconrod big-end bearings Replace NOISE COMING FROM FINAL GEAR BOX 1.
  • Page 15: Electricity Principle Diagram

    3. Fuel level is improperly set Check and replace 4. Throttle valve is not operating properly Check throttle valve for operation 5. Fuel filter is clogged Check and clean Overflow and fuel level 1. Needle valve is wom or damaged Replace fluctuations 2.

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