Tempest Tornado 1900 User Manual

Tornado moving light enclosures

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User Manual and Installation Guide
Tornado Moving Light Enclosures
Heater
Fan
On
Relay
Lamp
ESC
Tempest Lighting, Inc.
13110 Saticoy Street, Unit C
N. Hollywood, CA 91605, USA
Tel +1 818 787 8984
Fax +1 818 982 5510
info@tempestlighting.com
www.tempest.org
In the interest of continuous product improvement, the information in this document is subject to change without
notice. Neither Tempest Lighting, Inc. nor its representatives or agents may be held liable for expense or injury
arising from it.
© Tempest Lighting Inc. All Rights Reserved
Cyclone Enclosure User Manual
Tornado Moving Light
Temp
DMX
OK
User Manual
Enclosures
For the following products, manufactured after
August 2013
Tornado 1900, 1950
Tornado 2000, 2100
Tornado 2200, 2300
Tornado 2400
With DEC3.3 Goldilocks
rev 0.01.006 or higher
TM
September, 2013
page 1

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Summary of Contents for Tempest Tornado 1900

  • Page 1 0.01.006 or higher In the interest of continuous product improvement, the information in this document is subject to change without notice. Neither Tempest Lighting, Inc. nor its representatives or agents may be held liable for expense or injury arising from it.
  • Page 2: Table Of Contents

    Table of Contents Introduction ......................6 Dimensions ....................7 Installation ......................10 Planning...................... 11 Mounting – Tornado 1900-1950 ............... 11 Mounting – Tornado 2000 and up ............12 Orientation Guidelines ................14 Drainage ..................... 15 Installation above public Spaces ............... 16 Wiring and Control ................... 17 Conduit entry holes ...................
  • Page 3 Mounting the Luminaire – Tornado 2400 ..........41 Closing up the Enclosure ................. 42 Operation ......................44 Routine Maintenance ..................45 Troubleshooting ....................47 Limited Warranty ....................49 Tempest Product Support ................50 Cyclone Enclosure User Manual page 3...
  • Page 4 +1 818 787 8984 f: +1 818 982 5770 e: info@tempestlighting.com www.tempest.org Tempest Lighting, Inc. declares that their: Tornado Lighting Enclosure Series 19xx.xxx, 2xxx.xxx complies with the Essential Requirements of the following EU Directives: Low Voltage Directive 2006/95/EC Test Report 60065-2000-13...
  • Page 5 Have been tested and approved to standards UL 508 (electrical) and UL 50 (environmental), as NEMA 3R enclosures, for use in the United States and Canada. This declaration is made by the manufacturer Tempest Lighting, Inc. 13110 Saticoy Street, Unit C North Hollywood, CA 91605, USA This declaration is based on tests that were conducted on the submitted samples of the above mentioned products.
  • Page 6: Introduction

    1 Introduction Using This Manual Please read this manual in its entirety before starting work. All the information contained is important, and should be read carefully before proceeding. Heed all warnings and advisories. Terminology: Enclosure - Tornado Lighting Enclosure Luminaire - intelligent lighting fixture that will be placed into the enclosure DMX - ANSI E1.11-2008, Entertainment Technology - USITT DMX512-A, Asynchronous Serial Digital Data Transmission Standard for Controlling Lighting Equipment and Accessories.
  • Page 7: Dimensions

    Dimensions CAD drawings in DWG and PDF format are available for download at www.tempest.org Tornado 1900 Tornado 1950 Down) Tornado 2000-2100 Tornado 2000-2100 Cyclone Enclosure User Manual page 7...
  • Page 8 Tornado 2200-2300 Tornado 2400 Cyclone Enclosure User Manual page 8...
  • Page 9 Note – Draw Latch Clearance Allow adequate clearance for all latches. Latch Plate 3”/75mm Note: Tornado 2400 may be installed base up or base down only Note - Marine Latches Marine Latches require a tool to open the enclosure. Latch Plate Marine Latch.
  • Page 10: Installation

    2 Installation Safety and Warnings Read the Manual before installing the enclosure  Read the manual before opening or servicing the enclosure  Never leave the enclosure unattended when open.  Ensure all bolts and terminals are tight and clean ...
  • Page 11: Planning

     Each Enclosure must be wall, floor or ceiling mounted with the two stainless steel brackets provided.  Tempest Lighting recommends only stainless steel mounting hardware for permanent installation outdoors. Floor, Wall or Ceiling Mounting Use the two stainless steel mounting brackets provided with the Tornado 1900/1950.
  • Page 12: Mounting - Tornado 2000 And Up

    Mounting – Tornado 2000 and up  Each Enclosure must be mounted with FOUR points.  Tempest Lighting recommends only stainless steel mounting hardware.  The bolts attaching the enclosure to its shipping pallet are mounting bolts. Do not Discard. ...
  • Page 13 Mounting plate Guidelines Use ¼” (6mm) or greater galvanized steel or stainless steel plate. Do not obstruct wiring access. Tornado 2000, 2200, 2300 Mounting Hole Pattern Wiring Access 10.0” opening, 5” x 5” (125 x 125mm) 254mm Mounting holes 12.5” 9/16”/13mm 317.5mm Tornado 2400 Mounting Hole Pattern...
  • Page 14: Orientation Guidelines

    Orientation Guidelines Tornado 1900.xx Tornado 1950.xx Tornado 2000.xx Tornado 2100.xx Tornado 2200.xx Tornado 2300.xx Tornado 2000.xxH Tornado 2100.xxH Tornado 2200.xxH Tornado 2300.xxH Tornado 2000.xxV Tornado 2100.xxV Tornado 2200.xxV 42” 42” Tornado 2300.xxV (1067mm) (1067mm) (1092mm) (1092mm) 43.1” 43.1” 34.25” 34.25”...
  • Page 15: Drainage

    Horizontal Enclosures – be sure to replace the globe with the drainage hole at the lowest point after relamping. Note: A tapered drill bit is included with all Tornado 1900-1950 shipments. Weep holes must be drilled on site as part of the installation process.
  • Page 16: Installation Above Public Spaces

    Installation above public Spaces If the Tornado enclosure is to be installed above an area accessible to the public (eg a street or an auditorium), some jurisdictions require a safety bond to be installed. A stainless steel eyebolt is included with base-up and horizontal versions, and should be installed as follows: Remove one of the four bolts holding the Unistrut onto the enclosure base 2.
  • Page 17: Wiring And Control

    All electrical work must be carried out by a properly licensed electrician, in compliance with  local electrical standards. Failure to observe this point will void the factory warranty for the Tempest Enclosure. Switch off power to the branch circuit, carefully following lockout and tag-out procedures. Failure to do so could cause serious injury or death.
  • Page 18: One Or Two Power Circuits

    Single Feed Split Feed Tempest enclosures may be wired on single or double line supplies. On a single feed, both enclosure and luminaire are permanently on. With a double-line supply, you can switch off the luminaire when not in use, while the enclosure continues to protect it 24/7.
  • Page 19 Split Feed Connections Cut here for split supply operation Fan 1 Projector Fan 2 receptacle Heater(s) Projector Supply Enclosure Supply (split mode) (100-250VAC 50/60Hz) Note: wire colors may differ depending on applicable electrical standards. European wire colors are shown here. IMPORTANT: MAKE SURE THAT TERMINAL SCREWS ARE FULLY BACKED OUT BEFORE INSERTING WIRES.
  • Page 20: Digital Enclosure Control Dec3.3 Tm Tm

    – that’s Digital Enclosure Control, third Generation, revision 3 – is the brain of your Tempest enclosure. It will maintain the internal environment in a comfortable temperature and humidity range, and prevent condensation – the real killer of outdoor equipment. DEC3.3 monitors internal temperature, humidity and lamp current at all times, and uses this information to control the enclosure’s lamp relay, fan(s) and heater(s).
  • Page 21: Dec3.3 Schematic

    DEC3.3 Schematic Optional independent MAIN AC Supply SPLIT AC Luminaire Supply Cut links on board for split feed operation   SENSOR AC HEATER(S) AC FAN(S) DMX/RDM – RS485 Cyclone Enclosure User Manual page 21...
  • Page 22: Dec3.3 Main Functions

    DEC3.3 Main Functions Sense current to luminaire (lamp on/off) Record lamp hours Monitor temperature and humidity inside Enclosure Maintain temperature at safe operating level Maintain relative humidity within safe limits Prevent condensation Isolate luminaire in case of unsafe temperature Report status over RDM (Optional) remote luminaire relay control over DMX DEC3.3 constantly monitors the following parameters: ...
  • Page 23: Operating Modes

    Operating Modes DEC3.3 may operate in one of four modes, set using either the Front Panel or by RDM control. In all configurations, the luminaire inside the enclosure may also be an RDM enabled device. Basic Mode (factory setting)  Standard temperature settings ...
  • Page 24: Dec3.3 Control Parameters

    DEC3.3 Control Parameters Temperature and Humidity Ranges: Cooling Fan(s) Trip Temp (55-70˚C, Default 60 ˚C) Upper Temp (35-50˚C, Default 40 ˚C) Relative Humidity Trend Temp (50-90%, (Dynamic) Default 80%) IdealTemp (Dynamic, based on Relative Humidity) High LowerTemp (0-10˚C, Default 0 ˚C) Heater(s) Notes: In moving light enclosures the temperature sensor is located in the exhaust...
  • Page 25: Start-Up Validation

    without changing the air in the enclosure. Lamp on point may be set in 0.2 Amp increments between 0.2 Amps and 2.0 Amps. Start-up Validation When you switch power ON to the DEC3.3 controller (firmware 01.00.006 and up), the following indications will confirm that the major system elements are working correctly: ...
  • Page 26 DMX cable runs must be terminated at the far end of the cable run with a termination resistor as detailed in the DMX512 standard. The individual equipment installed inside the Tempest enclosures must NOT be terminated. It is recommended that any line termination is + ‒ G + ‒...
  • Page 27: Remote Device Management (Rdm)

    DMX is already present. The user must ensure that any DMX splitters or other routing devices used are RDM operable as well as DMX use. Tempest strongly recommends working with a qualified RDM system integrator when designing an RDM network. Go to www.tempest.org...
  • Page 28: Control Interface

    Control Interface LED Indicators Heater ON (Green) Heater is ON, to maintain lower temperature level or to prevent condensation ON (Green) Lamp is ON, or Temperature is HIGH and Fan is cooling enclosure. Short burst when lamp off indicates fan moving air to stabilize temp/humidity Lamp On ON (Green)
  • Page 29 Control Display The display on the Control display provides additional status information, depending on the operating mode: Basic Mode & 28˚C internal temperature, relative humidity Monitor Mode 209V line voltage, lamp status DMX Mode & 28˚C internal temperature, relative humidity Service Mode 209V line voltage, lamp status...
  • Page 30: Control Menu

    Control Menu SET DMX OPTIONS SET DMX MODE From the Front Panel, this menu item allows the user to check (and if necessary change) the RDM mode. BASIC Standalone operation, no DMX/RDM (factory default) MONITOR Standalone, plus support for RDM remote configuration and monitoring CONTROL Monitor, plus use of a single DMX slot to control Lamp relay...
  • Page 31 SET DMX RESPONSE DMX Response sets a delay time before DMX Control Mode settings are acted on. Setting a response delay of a few seconds would prevent unintended fixture relay state changes in the event of a short accidental change in DMX level. NOTE: from firmware revision 0.00.100, DEC holds last valid DMX level if DMX is interrupted.
  • Page 32: Rdm Monitoring And Configuration

    GetSet program in Windows 7, and connecting to a DEC3.3 controller using a RDM TRI MK1 interface, Tempest part # 2000.190 GetSet gives you a powerful RDM front end suite, with Tempest-specific functions and displays. Tornado Enclosure User Manual page...
  • Page 33: Firmware Upgrade Over Rdm

    DEC3.2 and up Important: Check that your RDM interface vendor has tested his interface with Tempest enclosures and all other RDM devices you plan to use on the same network. Firmware Upgrade over RDM DEC3.3 firmware...
  • Page 34: Mounting The Luminaire

    5 Mounting the Luminaire Do not attempt to mount the luminaire with only a single person.  Remove the globe and place it in a safe location. Follow the instructions below for different luminaire types Plug the luminaire into the power receptacle in the enclosure, and then connect the DMX cables to the luminaire Tie down cables (to the luminaire or enclosure base) so that they will not come into contact with the heater or fans at any point.
  • Page 35: Tornado 1900-1950

    Tornado 1900-1950 Mount the luminaire on its omega clamps on the fixture mounting Bracket. Note: Depending on the size of the fixture base, it may be easier to remove the fixture bracket before attaching the omega clamps and luminaire. Omega Clamp...
  • Page 36: Tornado 2000, 2100, 2200, 2300

    Tornado 2000, 2100, 2200, 2300 Fixture Tray Use the keyholes to mount Robe fixtures without Omega Clamps Use either the vertical or horizontal slots for Omega Clamp and VL clamp bracket fixings Use the obrounds to mount Martin MAC3 direct to the Fixture Tray Remove the Fixture Tray by removing...
  • Page 37 Luminaires with Omega Clamps This applies to most luminaire types: 1. Remove the Fixture tray from the enclosure, as shown above. 2. Mount the Omega clamps securely onto the fixture base. Make sure that the fasteners lock positively in place. 3.
  • Page 38: Vari*Lites And The Vari*Lite Hook Bracket

    Vari*Lites and the Vari*Lite Hook Bracket Vari*Lites are provided with a Hook Bracket in place of an Omega Clamp. 1. Attach the Hook Bracket to the VL fixture feet, following instructions provided by Vari*Lite. 5. Remove the Fixture tray from the enclosure, as shown above. 6.
  • Page 39: Martin Mac Iii And Other Tall Luminaires

    Martin MAC III and other tall Luminaires The MACIII is too tall to use in a Tornado 2300 with Omega Clamps installed in the usual way. In this case, and in similar cases, the fixture must be secured in place with the omega clamp BELOW the fixture tray.
  • Page 40: Shorter Luminaires Requiring Bracket Standoffs

    Shorter Luminaires Requiring Bracket Standoffs In order to align the center of the luminaire correctly in the Tornado enclosure, some fixtures need the Fixture tray to be raised. This is done with tubular standoffs that insert between the Fixture Tray and the enclosure Base.
  • Page 41: Mounting The Luminaire - Tornado 2400

    Mounting the Luminaire – Tornado 2400 The Tornado 2400 is designed to house the Barco/High End Systems Showgun, Showbeam, Showpix and DL3 luminaires, all of which have the same base. The Tornado 2400 is supplied with two heavy-duty mounting brackets, which bolt to the extruded clamps supplied with the Showgun/Showbeam/DL3 fixture.
  • Page 42: Closing Up The Enclosure

    6 Closing up the Enclosure Check all electrical connections Clear the enclosure and luminaire of all dust and debris. Check that the power switch on the luminaire is in the ON position. Complete DMX control connections, following luminaire manufacturer’s  instructions.
  • Page 43 Securing the Globe to the Tornado Enclosure Base 1. Using two people, lift the globe assembly in place. 2. As soon as the globe assembly is in place, secure the four latches, and insert padlocks in the locking rings, if required, for additional security. 3.
  • Page 44: Operation

    7 Operation  Enclosure must receive power at all times. It is an active, climate-controlled enclosure, and will not provide proper protection for the luminaire inside if it is not connected to AC power.  Unless the enclosure or luminaire is undergoing routine maintenance, the globe should be in place and locked down at all times.
  • Page 45: Routine Maintenance

    8 Routine Maintenance It is very important to perform routine maintenance on both the enclosure and the luminaire within. Failure to do so may reduce lifetime for both the enclosure and the luminaire. Note Maintenance schedules depend on location and environment. The times given here are general guidelines for you to use.
  • Page 46 cleaned with any mild cleaner. It is also acceptable to treat globe with a product that keeps rain from adhering to its surface. DO NOT USE hydrocarbon-based cleaners on the globe under any circumstances. They can severely damage the globe material. Luminaire Review the manufacturer's instructions for proper maintenance of your luminaire.
  • Page 47: Troubleshooting

    9 Troubleshooting This is a guide to the general symptoms, problems, and solutions that may occur during the lifetime of your enclosure. However, it is important to remember that problems may occur within the luminaire itself and these must also be considered. Luminaire does not have power.
  • Page 48 Latches do not latch properly.  Closure of globe may be obstructed. Check to make sure seals are clear before replacing globe. Tornado Enclosure User Manual page...
  • Page 49: Limited Warranty

    10 Limited Warranty All sales are subject to the company’s Standard Terms and Conditions, available for download at www.tempest.org. The following is an extract. INSPECTION/WARRANTY/RETURNS. A. Customer, at its sole expense, shall inspect all Goods promptly upon receipt and accept all Goods that conform to the specifications or catalog.
  • Page 50: Tempest Product Support

    11 Tempest Product Support Step 1: First contact your local Dealer for support. Your dealer is best placed to respond quickly to your needs. Step 2: If your dealer is unable to answer your questions please contact Tempest Lighting 13110 Saticoy Street...

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