IMPORTANT CUSTOMER INFORMATION Please check the gas tap will press and release freely prior to lighting the burner, as this is part of the unit’s safety mechanism. It is particularly important to check this following spillage as solidified fats and carbonised meat juices can impair the valves correct operation.
INTRODUCTION This manual contains all the required information to ensure that your new appliance is installed correctly and that you have all the information necessary to identify and order spare parts. It also contains comprehensive instructions for the user and for cleaning the appliance. To maintain peak performance, it is recommended that the appliance be regularly serviced and that when ordering spare parts, reference be made to the appropriate list quoting the Part No.
Introduction (cont.) Important Before installing any item please refer to the installation instructions. We recommend that all servicing other than routine cleaning be carried out by our authorised service agents and will accept no responsibility for work carried out by other persons. For satisfactory operation parts of catering equipment become hot.
SPECIFICATION 900 Grill 600 Grill Gas Pressure Supply Pressure Adjusted Pressure Natural Gas 20 mb (8” w.g.) 15 mb (6” w.g.) Propane Gas 37 mb (14”w.g.) 37 mb (14” w.g.) Gas Connection BSP Taper Male (Rp3/8 ” ” When connecting using a flexible hose fit a ½” BSP hose Heat Input (Nett) Injector mm Natural Gas (G20) Supply 20 mb...
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Specification (Cont.) 900 Grill 600 Grill Air Requirements Area 600 Grill 36 cm (8.12 in 900 Grill 24 cm (5.43 in Manual Part No: 932975-01 MD Gas Grill Page 8 of 31 Manual Rev No: 1...
INSTALLATION Important GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000 Your attention is drawn to the latest MUST This appliance be installed by a competent person in accordance with these and any other relevant regulations. Users, too, should be aware of the regulations governing the use of gas appliances, particularly with respect to the need for regular servicing.
Installation (cont.) Positioning (cont.) Adequate ventilation is essential for safe operation of a gas appliance. A supply of fresh air is necessary for the correct combustion of the gas and there must be a means of exhausting the heat and the products of combustion from the kitchen.
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Installation (cont.) Leak Test Clean off any protective film from the stainless steel panels. AT THIS STAGE, LEAK TEST THE WHOLE SYSTEM. THE GAS SAFETY REGULATIONS require that connections in the gas supply line between the Gas Meter and the appliance is tested for gas leaks. THIS MUST BE DONE BEFORE COMMENCING TO COMMISSION THE APPLIANCE.
Installation (cont.) Checking and commissioning (cont.) Burner Aeration The aeration of all the burners is fixed and does not need adjusting. Note: - The grill burner is partially blocked off (approximately a 50mm strip in the centre of the burner) this is to give even heat distribution across the Toast Rack/Brander Plate.
Installation (cont.) Bench Stand Secure cross brace (C) to LH leg structure (A) and RH leg structure (B) using the 6mm round head screws, washers, spring washers and nuts provided. Lift the grill onto the stand and secure with four 5mm screws provided into the base of the grill. Fix the grill and its stand in the required position on the bench by bolting through the four holes in the base of the stand.
Installation (cont.) Wall Brackets BRICK CONCRETE Wall fixing brackets are available for fixing the grill unit to a wall only. From the dimensions given, mark positions of wall bracket fixing holes on the wall, drill wall to take 6mm Raw bolts, or similar, and use these to fix the brackets to the wall. Lift the grill onto the brackets, align the fixing holes and secure with the four 5mm screws provided in the base of the grill.
Installation (cont.) Floor Stand Secure cross brace (C) to LH leg structure (A) and RH leg structure (B) using the 6mm round head screws, washers, spring washers and nuts provided. Stand the partly assembled structure on its adjustable feet and fit the shelf (D) using the 6mm round head screws, washers and nuts provided and secure the front of the shelf through the side flange with the two 6mm round head screws provided.
Installation (cont.) 900mm Grill over Electric Range Screw the Two grill supports (A) to the rear of the range using the 6 screws. The nuts are already in place on the back of the range. Place the grill on the two grill supports, ensuring the front edge of the grill supports locates inside the returned flange of the grill lower panel.
Installation (cont.) 600 & 900 Grill over Gas Range Screw the Two grill supports (A) to the rear of the range using the 6 screws. The nuts are already in place on the back of the range. Place shelf onto support (A) ensuring support tab locates inside front edge of shelf. Secure shelf to supports using two screws.
Installation (cont.) Assembly of Range Mounted Grill Fit a suitable “T” piece (A) into range supply pipe and connect governor (B) to ½” BSP inlet pipe (C). Connect a suitable pipe (D) between “T” piece and grill inlet elbow (E), then connect governor (F) to 3/8” BSP inlet pipe.
Installation (cont.) Assembly of Heat Shield Kit Remove the four screws (two at the top and two at the bottom) securing the side panels to the back panel. Fit heat shield and secure with existing four screws. XCCL6G-HS Heat Shield Kit - 600 XCCL9G-HS Heat Shield Kit - 900 927401-01 (900 GRILL)
USERS INSTRUCTIONS Important Note! GAS SAFETY (INSTALLATION & USE The attention of the user is drawn to the requirements of the REGULATIONS 2000 . This appliance must be used in accordance with those, particularly so in respect of the need for regular servicing. The attention of the user is also drawn to the requirement that those parts, which have been protected by the manufacturer or his agent, are not to be adjusted by the user.
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Users Instructions (cont.) Lighting the Grill Before lighting the grill check that the cooking zones and particularly grill pans and receptacles are clean to avoid the risk of fire. Turn on the gas supply. Push-in and turn the Gas Tap anti-clockwise to the large double flame position, and apply a lighted taper to light the burner.
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Users Instructions (cont.) Using the Brander The Brander is supplied with a detachable grease trough intended for the collection of fat. The Brander can be positioned level, or at different angles as required for cooking, but the front pegs must always be positioned in the front locations on the sides to ensure the Brander does not move.
Users Instructions (cont.) Cleaning It will be found that it takes less time and effort if appliances are cleaned every day, particularly while they are still warm and before grease and spillage’s are burnt on. PROPRIETARY OVEN CLEANER MUST BE USED WITH CARE, THEY ARE HIGHLY CORROSIVE AND MAY CAUSE DAMAGE TO SURFACES AND COMPONENTS.
Users Instructions (cont.) General Maintenance and Care This equipment is designed and manufactured to give you long, satisfactory service at low cost, provided that it is given proper care and attention at all times. Frequent cleaning and regular checking of correct adjustment will be rewarded by reduced operating and maintenance costs, minimum downtime, and regular results from your cooking.
SERVICE AND MAINTENANCE MUST Maintenance only be carried out by a competent person. Ensure that the gas supply to the appliance has been turned “ ” before dismantling any components. Routine Maintenance procedure Turn “ON” the grill and check that the gas pressure at the pressure test point is as stated on the Data Plate.
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Service and Maintenance (cont.) ENSURE THAT THE GAS SUPPLY TO THE APPLIANCE HAS BEEN TURNED OFF BEFORE REMOVING OR DISMANTLING GAS COMPONENTS. Removal of Panels (Section 1) Remove the four screws (A), withdraw the fascia panel. Replace in reverse order. Remove control knob.
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Service and Maintenance (cont.) Removal of Burner Injector (Section 3) Remove burner as described in Section 2. Remove the three screws (A) and pull spider (B) of the burner. Unscrew burner injector (C) from spider and clean or renew as necessary. To clean the injector, brush off with a stiff bristle brush any dirt;...
Service and Maintenance (cont.) To Convert NG Appliance to LP Gas (Section 5) Remove panels as described in Section 1. Remove burner injector as described in Section 3. Fit new burner injector 1.45mm/280amal (924064-04) 900 Grill and 1.19mm/190amal (924064-06) 600 Grill. Screw by-pass screw fully in.
SPARE PARTS LIST Part Number Description Quantity 930875-11 Control Knob Black 924064-03 Injector – NG – 2.53mm 850 Amal (900) 924064-04 Injector – LP – 1.45mm 280 Amal (900) 924064-05 Injector – NG – 2.08mm 600 Amal (600) 924064-06 Injector – LP – 1.19mm 190 Amal (600) 924064-01 Burner (900) 924064-02...
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The Company offer twelve months warranty with each new piece of equipment subject to our normal conditions of sale and will undertake responsibility for warranty subject to the additional following conditions. Notice of the defect/damage is given within 48 hours of breakdown or in the case of damage four days from the date of despatch and the manufacturer given adequate opportunity to examine the goods in order that appropriate action can be taken.
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