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Related Manuals for Grizzly G0588/G0591
Summary of Contents for Grizzly G0588/G0591
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Page 1: Instruction Manual
12" SLIDING TABLE SAW MODEL G0588/G0591 INSTRUCTION MANUAL COPYRIGHT © MAY, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED NOVEMBER, 2005. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. - Page 2 Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
INTRODUCTION ... 3 Foreword ... 3 Contact Info ... 3 Machine Data Sheet ... 4 Identification ... 5 SECTION 1: SAFETY... 7 Safety Instructions for Machinery ... 7 Additional Safety Instructions for Table Saws ... 9 Preventing Kickback ... 10 Protecting Yourself from Kickback ... - Page 4 Operation Safety ... 33 Operation Tips ... 33 Changing Blades ... 34 Rip Cutting ... 35 Crosscutting ... 37 Miter Cutting ... 39 SECTION 5: ACCESSORIES ... 40 SECTION 6: MAINTENANCE ... 43 Schedule ... 43 Cleaning ... 43 Unpainted Cast Iron ... 43 Lubrication ...
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Page 5: Introduction
INTRODUCTION Foreword We are proud to offer the Model G0588/G0591 12" Sliding Table Saws. These machines are part of a growing Grizzly family of fine woodworking machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis-... -
Page 6: Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0588/G0591 12" Sliding Table Saws Overall Dimensions: Overall Size ...140" W (192" w/Cross Slide Fence Extended) x 126" D (270" w/Sliding Table Extended) x 48" H Table Height ... - Page 7 Figure 1. Main view of machine features and controls. G0588/G0591 12" Sliding Table Saws...
- Page 8 U. Scoring Blade Lock Socket: Locks the scoring blade adjustments. V. Lower Blade Guard: Prevents accidental contact with the blade when the table is at its full extension. G0588/G0591 12" Sliding Table Saws...
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Page 9: Section 1: Safety
3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G0588/G0591 12" Sliding Table Saws 4. ALWAYS USE HEARING PROTECTION WHEN MACHINERY. Machinery noise can cause permanent hearing damage. - Page 10 Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator. ADJUSTING KEYS DAMAGED PARTS LOCK MOBILE BASES USED) BEFORE OPERATING G0588/G0591 12" Sliding Table Saws...
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Page 11: Safety Instructions For Sliding Table Saws
Like all machines there is danger associat- ed with the Model G0588/G0591. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury. -
Page 12: Preventing Kickback
• Use a pushstick to keep your hands farther away from the moving blade. If a kickback occurs, the push stick will most likely take the damage that your hand would have received. G0588/G0591 12" Sliding Table Saws... -
Page 13: Glossary Of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: A metal shaft extending from the drive mechanism that is the mounting location for the saw blade. -
Page 14: Section 2: Circuit Requirements
Electrocution or fire could result if this machine is not grounded correctly or if your electrical con- figuration does not com- ply with local and state codes. Ensure compliance by checking with a quali- fied electrician! G0588/G0591 12" Sliding Table Saws... -
Page 15: 220/440V 3-Phase
Use the following type of cord to connect your machine to power (a cord is not provided): Cord ...4 wire Gauge ... 10 Gauge G0588/G0591 12" Sliding Table Saws Connection Type We recommend hardwiring 3-phase machines directly to the circuit breaker and installing a lock-... -
Page 16: Phase Converter
To rewire the Model G0588 for 440V opera- tion: Disconnect the saw from the power source! Remove the control panel cover plate shown in Figure 6. Figure 6. Control panel cover plate. G0588/G0591 12" Sliding Table Saws... - Page 17 11A. Note: The magnetic switch consists of the magnetic contactor and the overload relay. G0588/G0591 12" Sliding Table Saws Rewire the motor per the diagram on the inside of the motor wiring cover.
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Page 18: Section 3: Set Up
-16- Unpacking The Model G0588/G0591 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed presents for delivery, please immediately call Customer hazards Service at (570) 546-9663 for advice. -
Page 19: Moving & Placing Base Unit
Lift the saw base unit and move it to your predetermined location. Site Considerations Floor Load The G0588/G0591 weighs 1140 lbs. and has a base footprint of 79" W x 74" D. Most commercial floors are suitable for this machine. Residential floors may require additional reinforcement to support the machine and operator. -
Page 20: Clean Up
Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. - Page 21 N. Blade Guard/Dust Hood ... 1 O. Adjustable Handle M8-1.25 x 28 ... 1 P. Riving Knife ... 1 Figure 14. Blade guard components. G0588/G0591 12" Sliding Table Saws Q. Edge Shoe ... 1 R. Hold Down ... 1 Figure 15. Included accessories.
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Page 22: Hardware Recognition Chart
Hardware Recognition Chart -20- G0588/G0591 12" Sliding Table Saws... - Page 23 Figure 16. Installing the sliding table. G0588/G0591 12" Sliding Table Saws Remove the cover plates shown in Figure 17 and remove the cover plate under the other end of the sliding table.
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Page 24: Extension Tables
Use the hex bolt in the support leg to level the surface of the large extension table. Tighten all of the cap screws securing the tables. G0588/G0591 12" Sliding Table Saws... -
Page 25: Rip Fence And Scale
Figure 22, and loosely secure with the hex nuts and a flat washers removed in Step 1. Figure 22. Installing the round rail. G0588/G0591 12" Sliding Table Saws Align the square tube w/scale parallel with the top of the table and secure with the cap screws (see Figure 23). - Page 26 Tighten the hex nut to lock the height. Note: The rip fence will scratch the table surface if the ride height is not adjusted cor- Fence rectly. Figure 28. Rip fence height adjustment. G0588/G0591 12" Sliding Table Saws...
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Page 27: Main Blade
Note: The arbor nut has left hand threads and loosens by turning clockwise. G0588/G0591 12" Sliding Table Saws Slide the blade onto the arbor with the teeth facing the front of the saw (see Figure 30). Note: Wear gloves to protect your hands when installing or removing blades. -
Page 28: Scoring Blade
The shims are provided so the scoring blade set can match the kerf thickness of the main blade. The require- ments for the G0588/G0591 scoring blade are a diameter of 80mm with a 20mm arbor hole. Components and Hardware Needed: Scoring Blade (Not Included) ...1... -
Page 29: Aligning Blades
Figure 36. Figure 36. Fence against blade as a guide for aligning the scoring blade. G0588/G0591 12" Sliding Table Saws Use the adjustment controls to move the scoring blade so that the rip fence can touch both the scoring blade and the main blade... - Page 30 —If there is a gap between the square and the riving knife, go to Step 6. Figure 38. Checking vertical alignment. Figure 39. Set screws for adjusting riving knife. -28- G0588/G0591 12" Sliding Table Saws...
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Page 31: Sliding Table
Blade Table Figure 41. Measuring gap between the table and the blade. G0588/G0591 12" Sliding Table Saws Rotate the blade 180˚ and slide the table with the measuring device to position B. Measure the difference between the two positions (use the feeler gauge if using the adjustable square). -
Page 32: Crosscut Table
(Figure 44) to align the fence perpendicular to the sliding table. Note: Follow the instructions on Page 48 to make the fence perfectly perpendicular. Figure 44. Crosscut fence adjustment screw. G0588/G0591 12" Sliding Table Saws T-Bolt... -
Page 33: Fence Scale Alignment
Slide the fence away from the blade and replace the stop screw. G0588/G0591 12" Sliding Table Saws Dust Collection Components and Hardware Needed: Blade Guard/Dust Hood ...1 Flat Washer 8mm ...1... -
Page 34: Power Cord
R & T in the terminal box. —Investigate and correct the problem before operating the machine further. If you need help, refer to the Troubleshooting section in the back of this manual or contact Tech Support at (570) 546-9663. G0588/G0591 12" Sliding Table Saws occur, press... -
Page 35: Section 4: Operations
OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. G0588/G0591 12" Sliding Table Saws Operation Tips Your safety is important. -
Page 36: Changing Blades
Changing Blades The Model G0588/G0591 will perform best when high quality, sharp blades are used. Therefore, whenever the blades start to get dull, we rec- ommend that you have them resharpened or replaced with a new blade. To change the blades:... -
Page 37: Rip Cutting
Rip Cutting The Model G0588/G0591 easily rips full size panels (Figure 50). The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface. This saw also can rip cut smaller boards using the machine as a traditional table saw (Figure 51). - Page 38 Remove the crosscut fence. Use the table lock (Figure 53) to lock the sliding table into a stationary position. -36- Figure 55. Rip fence even with center of blade (blade guard removed for clarity). G0588/G0591 12" Sliding Table Saws...
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Page 39: Crosscutting
Crosscutting The Model G0588/G0591 can crosscut full size panels with the fence in the forward or rear posi- tion, although it is easier to load full size panels with the crosscut fence mounted in the forward position (see Figure 57). - Page 40 Crosscutting full size panels: Install the crosscut fence in the forward mounting points shown in Figure 60 and lock it in place. Figure 60. Crosscut fence mounting points. -38- G0588/G0591 12" Sliding Table Saws...
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Page 41: Miter Cutting
(see Figure 63). Angle Gauge Figure 63. Crosscut table angle gauge. G0588/G0591 12" Sliding Table Saws Position the flip stop according to the length of the workpiece you want to cut off to the left of the blade. -
Page 42: Section 5: Accessories
Lubricates metals for months and is safe for use on most paints, plastics, and vinyls. ® Figure 68. Boeshield 1 Qt. Gel ® 12 oz Spray ® T-9 12 oz Spray ® T-9 4 oz Spray ® T-9 spray. ® G0588/G0591 12" Sliding Table Saws... - Page 43 Also compatible with safety glasses! Figure 70. Half-mask respirator and disposable cartridge filters. G0588/G0591 12" Sliding Table Saws Carbide-Tipped Saw Blades (ATB) G4808—12" Ripping, 40T G4809—12" General Purpose, 60T G4810—12" Fine Finishing/Cabinet Work, 80T...
- Page 44 ±0.001 in just minutes. Replace your tablesaw blade when calibrating the double disk ground Master Plate for a precision measurement, with no runout! Figure 76. Superbar™ and Master Plate. ® Figure 75. H3771 Blade Loc ® G0588/G0591 12" Sliding Table Saws...
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Page 45: Section 6: Maintenance
G0588/G0591 12" Sliding Table Saws Cleaning Cleaning the Model G0588/G0591 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. Use compressed air to blow dust from between the two sections of the sliding table. -
Page 46: Lubrication
Sliding table ways. Spray or wipe on a light machine oil or lubricant such as Boeshield the entire length of the steel rods (see ® Figure 78). -44- Blade height worm gears. Lubricate with an automotive wheel bearing grease (see Figure 79). G0588/G0591 12" Sliding Table Saws... -
Page 47: Section 7: Service
This section is provided for your convenience— it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663. - Page 48 82 and slide the flat belt off of the roller. Spring Arm Figure 82. Scoring blade belt tension arm. Remove the old flat belt and replace it with a new flat belt. Close and secure the motor cabinet door. G0588/G0591 12" Sliding Table Saws...
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Page 49: Blade Tilt
Recheck the blade with the square to ensure the nut has not been over-tightened. G0588/G0591 12" Sliding Table Saws Adjust the blade angle until you hit the 45˚ positive stop. Check the bevel with an adjust- able square set to 45˚. -
Page 50: Squaring Crosscut Fence To Blade
Loosen the hex nut shown in Figure 86 and rotate the hex bolt to square the crosscut fence. Hex Nut Figure 86. Crosscut fence adjustment cam. Tighten the hex nut and repeat Steps 3-6. G0588/G0591 12" Sliding Table Saws ⁄ " off of each ⁄ ", ⁄... -
Page 51: Electrical
Overload Relay Figure 87. G0591 single phase magnetic switch. Contactor Overload Relay Figure 88. G0588 3-phase magnetic switch. G0588/G0591 12" Sliding Table Saws Electrical � Figure 89. G0591 single phase wiring diagram. � Figure 90. G0588 3-phase wiring diagram. ���������... -
Page 52: Troubleshooting
2. Correct the low voltage conditions. 3. Install correct fuses or circuit breakers. 4. Reduce load on motor. 1. Exchange wires R & T in the terminal box. 1. Tighten V-belt (Page 45). 2. Replace V-belt (Page 45). G0588/G0591 12" Sliding Table Saws... - Page 53 1. The rip fence scale is out of calibra- rate. Tilt or blade height handwheels 1. Lock knob is tight. difficult to turn. 2. Gears caked with dust. G0588/G0591 12" Sliding Table Saws Possible Cause or loose. blade. main blade. the main blade.
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Page 54: Section 8: Parts
PLABEL-11 PLABEL-29 P0588314 P0588315 P0588316 PLABEL-34 P0588318 PLABEL-14 P0591320 P0588320 G0588/G0591 12" Sliding Table Saws DESCRIPTION OVERLOAD RELAY MAGNETIC CONTACTOR DUST SHIELD SCALE DUST COVER TERMINAL BOX EMERGENCY BUTTON READ MANUAL 2"W X 3 5/16" KICKBACK WARNING LABEL DISCONNECT POWER LABEL SAFETY GLASSES 2"... - Page 55 ��� ��� ��� ��� ��� ��� �� �� �� ��� ��� �� G0588/G0591 12" Sliding Table Saws �� �� � � � � � �� �� � ������������� ��������������� �������� ���������� �� � � ��� ��� � ��� �� �� ��...
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Page 56: Extension Tables
DESCRIPTION HEX NUT M6-1 FLAT WASHER 6MM SCALE BASE TUBE PLUG SCALE RACK CAP SCREW M5-.8 X 8 RAIL STUD M12-1.75 X 120 HEX NUT M12-1.75 FLAT WASHER 12MM FENCE RAIL PLUG 45 X 33 G0588/G0591 12" Sliding Table Saws... - Page 57 -55- G0588/G0591 12" Sliding Table Saws...
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Page 58: Sliding Table
PB137M PB153M P0588080 PN32M P0588259 P0588260 P0588261 PSB14M P0588304 G0588/G0591 12" Sliding Table Saws DESCRIPTION HOLD DOWN ARBOR PLASTIC HOLD DOWN WASHER T-NUT PLATE EDGE SHOE PLATE T-NUT PLATE HEX BOLT M10-1.5 X 20 ADJUST HANDLE M10-1.5 X 16 STEEL BALL BASE STEEL BALL BASE SPONGE STEEL BALL DIA. - Page 59 �� �� �� �� �� �� �� � �� �� �� �� �� �� G0588/G0591 12" Sliding Table Saws ��� �� �� �� �� �� �� �� �� �� �� �� �� ��� �� �� �� �� �� �� ��...
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Page 60: Crosscut Table
EXTENSION SWING ARM SWING ARM ADJ SCR M20-2.5 HEX NUT M20-2.5 FLAT WASHER 8MM LOCK NUT M8-1.25 HEX BOLT M8-1.25 X 100 STOP BLOCK SET SCREW M6-1 X 6 BALL BEARING 6204ZZ SWING ARM SHAFT G0588/G0591 12" Sliding Table Saws... - Page 61 �� �� �� ��� �� ��� �� ��� ��� ��� G0588/G0591 12" Sliding Table Saws �� �� �� ��� ��� ��� ��� ��� ��� �� �� ��� �� �� ��� ��� ��� ��� �� �� �� �� �� ��� ��...
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Page 62: Crosscut Fence
125A P0588125A LOCK T-BOLT M10-1.5 X 25 126A P0588126A SCALE(SHORT) P0588127 P0588128 PSS29M P0588130 138A P0588138A STOP PLATE P0588263 DESCRIPTION T-BOLT M10-1.5 KNOB M10-1.5 CROSS CUTTING FENCE-SHORT LOCK PLATE SET SCREW M6-1 X 35 CROSS FENCE SUPPORT PLATE SCALE TUBE G0588/G0591 12" Sliding Table Saws... - Page 63 -61- G0588/G0591 12" Sliding Table Saws...
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Page 64: Rip Fence
P0588148 P0588149 P0588150 P0588151 P0588152 153A P0588153A PN09M PTLW12M G0588/G0591 12" Sliding Table Saws DESCRIPTION ROLLER HEX BOLT M12-1.75 X 50 CAP SCREW M8-1.25 X 20 HEX BOLT M8-1.25 X 60 RIP FENCE PLATE LOCK BLOCK (LONG) LOCK BLOCK (SHORT) - Page 65 ��� ��� ��� ��� �� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ���� ���� ��� ��� ��� ��� ��� ��� ��� -63- G0588/G0591 12" Sliding Table Saws...
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Page 66: Tilt Assembly
SET SCREW M8-1.25 X 14 HAND WHEEL SHAFT HAND WHEEL FOLDABLE HANDLE HL-80 SET SCREW M4-.7 X 8 ARBOR PLATE KNOB M10-1.5 COVER (UPPER) ROTATE PART LOCK ROLL PIN 3 X 20 CAP SCREW M8-1.25 X 20 G0588/G0591 12" Sliding Table Saws... - Page 67 -65- G0588/G0591 12" Sliding Table Saws...
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Page 68: Motor Assembly
HEX WRENCH 2MM HEX WRENCH 3MM HEX WRENCH 6MM T-KEY WRENCH 4MM T-KEY WRENCH 5MM T-KEY WRENCH 6MM WRENCH 13MM WRENCH 19MM WRENCH 10 X 12 WRENCH 14 X 17 WRENCH 22 X 24 HEX NUT M12-1.75 G0588/G0591 12" Sliding Table Saws... - Page 69 -67- G0588/G0591 12" Sliding Table Saws...
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Page 70: Arbor Assembly
IDLE WHEEL BALL BEARING 6000ZZ INT RETAINING RING 26MM CAP SCREW M10-1.5 X 16 FLAT BELT PULLEY KEY 6 X 6 X 15 PULLEY SUPPORT EXTENSION SPRING FLAT BELT T150-920-T1 SET SCREW M5-.8 X 10 G0588/G0591 12" Sliding Table Saws... - Page 71 -69- G0588/G0591 12" Sliding Table Saws...
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Page 72: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. -
Page 73: Warranty Card
Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. - Page 74 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
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