Grizzly G0524 Owner's Manual
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Grizzly G0524 Owner's Manual

Grizzly owner's manual rip saw g0524
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MODEL G0524
RIP SAW
OWNER'S MANUAL
COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#DS5689 PRINTED IN TAIWAN

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  • Page 1 MODEL G0524 RIP SAW OWNER'S MANUAL COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (TR) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...

  • Page 3: Table Of Contents

    Service Log ... 32 SECTION 9: REFERENCE INFO ... 33 General ... 33 Aftermarket Accessories ... 33 G0524 Machine Data Sheet ... 35 Parts Breakdown ... 36 Troubleshooting ... 50 G0524 Wiring Diagrams ... 51 Warranty & Returns ... 54...

  • Page 4: Section 1: Safety

    All children and visitors should be kept at a safe distance from work area. padlocks, master switches, or by removing starter keys. better and safer at the rate for which it was designed. attachment to do a job for which it was not designed. G0524 Rip Saw...
  • Page 5 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri- cating and changing accessories. G0524 Rip Saw 15. USE RECOMMENDED ACCESSORIES. 16. REDUCE THE RISK OF UNINTENTIONAL LENGTH 17. CHECK DAMAGED PARTS. Before further...

  • Page 6: Additional Safety Instructions For Rip Saws

    Like all machines there is danger associ- ated with the Model G0524. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury.

  • Page 7: Section 2: Introduction

    We are proud to offer the Model G0524 Rip Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When used accord- ing to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to...

  • Page 8: Section 3: Circuit Requirements

    SECTION 3: CIRCUIT REQUIREMENTS Voltage & Amperage Draw The following list outlines the electrical phase and voltage required to operate the rip saw, as well as the amperage draw of the motors: Pre-Wired For 220V, 3-Phase 15 HP Main Motor ... 37 Amps 2 HP Feed Motor ...

  • Page 9: Minimum Cord Size

    G0524 Rip Saw Rewire To 440V (3-Phase) The Model G0524 can be rewired for 440V 3- phase operation. This rewiring job consists of disconnecting the rip saw from the power source, changing the connections on the voltage trans- former, changing the overload relays for the motors, and rewiring the motors.
  • Page 10 ���� ����� ���� �� �� �� � �� �� �� �� �� �� � �� �� ����������������������� Figure 4a. 440V main motor wiring. � � � � �� G0524 Rip Saw...

  • Page 11: Section 4: Features & Controls

    G0524 Rip Saw...

  • Page 12: Control Panel

    B. MAIN MOTOR START Button—Starts the saw blade. C. FEED MOTOR START Button—Starts the conveyor track. D. POWER Light—Indicates there is power to the control panel. E. MAIN MOTOR STOP Button—Stops the saw blade. FEED MOTOR STOP Button—Stops the conveyor track. G0524 Rip Saw...

  • Page 13: Section 5: Set Up

    G0524 Rip Saw Unpacking The Model G0524 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.

  • Page 14: Loose Parts Inventory

    G. Combo Wrench 17 x 19mm ...1 H. Combo Wrench 22 x 24mm ...1 J. Arbor Wrench 45mm ...1 K. Cast Iron Feet ...4 -12- Figure 9. Tool Box Contents. 10 pc Allen Wrench Set (1.5-10mm) ...1 G0524 Rip Saw...
  • Page 15 L. Auxiliary Roller Brackets (Left) ...2 M. Auxiliary Roller Brackets (Right) ...2 N. Auxiliary Rollers ...4 O. Hardware Bag ...1 G0524 Rip Saw Figure 11. Hardware Bag Contents. DESCRIPTION P. Cap Screws M6-1.0 x 16 ...8 Q. Setscrews M6-1.0 x 30 ...4 R.

  • Page 16: Hardware Recognition Chart

    40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Wing Slotted Screw Button Flange Head Bolt Screw Phillips Phillips Head Head Sheet Metal Bolt Screw ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ G0524 Rip Saw ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄...

  • Page 17: Site Considerations

    Site Considerations Floor Load The Model G0524 weighs 1980 lbs. Most com- mercial floors are suitable for your machine. Some floors may require additional reinforcement to support the machine, the operator, and the workpiece. Working Clearances Consider existing and anticipated needs, size of...

  • Page 18: Power Cord

    The Model G0524 is a heavy weighs 1980 lbs. Serious per- sonal injury may occur if safe moving methods are not followed. Use the assistance of power equipment when moving the crate and placing the machine. To remove the saw base unit from the crate...

  • Page 19: Test Run

    Remove The Blade For safety reasons, the saw blade must be removed before the saw is test run to ensure the wiring is not reversed at the main terminal (Figure 14). If the wiring is reversed, the saw arbor and the conveyor track will run in the wrong direction.

  • Page 20: Scale Calibration

    The scale can be adjusted back and forth once the two Phillips head screws (Figure 15) are loosened. Figure 15. Phillips head screws securing the fence scale. G0524 Rip Saw...

  • Page 21: Dust Collection

    Allen Wrench 5mm ... 1 Wrench 10mm ... 1 Wrench 13mm ... 1 The Model G0524 is supplied with 4 auxiliary rollers (Figure 17) that can be attached when rip cutting workpieces shorter than 8". Note—These auxiliary rollers can be left on the machine when cutting longer boards;...
  • Page 22 Figure 20. Auxiliary roller bracket. Using a 5mm Allen wrench, secure the 4 auxiliary rollers to the brackets with the 8 cap screws and lock washers (Figure 21). Cap Screws & Lock Washers Figure 21. Auxiliary roller mounting configuration. G0524 Rip Saw...

  • Page 23: Section 6: Operations

    WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training to maximize the potential of your machine. G0524 Rip Saw Safe Operation Your safety is important. The bullets below are intended to supplement Section 2: Safety. But remember, no safety list can be comprehensive of every situation.

  • Page 24: Adjusting Feed Rate

    Press the MAIN MOTOR START button. The arbor should start and run smoothly. ⁄ " when ⁄ " less G0524 Rip Saw...
  • Page 25 Do not place hands or fingers under the workpiece. G0524 Rip Saw Never stand directly behind the workpiece while feeding it through the rip saw. Stand to the left or right of the workpiece to avoid serious personal injury in the event of kick- back.

  • Page 26: Section 7: Maintenance

    (160 hours) of regular use. We recommend 90 Wt. gear oil. After the first oil change, the oil inside the gear reducer should be replaced after every 2500 hours of use. We recommend 90 Wt. gear oil. G0524 Rip Saw...

  • Page 27: V-Belts

    When the oil level in the reservoir becomes low, a switch is triggered that prevents the saw from being operated. If this occurs, fill the reservoir above the “low” line and the saw will operate normally. Figure 25. Lube reservoir.

  • Page 28: Maintenance Log

    Maintenance Log Maintenance Performed Date Approximate Hours Of Use -26- G0524 Rip Saw...

  • Page 29: Section 8: Service Adjustments

    This section is provided for your convenience— it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663.

  • Page 30: V-Belt Tension

    Adjust the turnbuckle to increase or decrease the V-belt tension. Note—Turning the turn- buckle clockwise lowers the tension and counterclockwise increases it. Retighten the jam nut when the V-belt has been tensioned correctly and re-install the side access panel. G0524 Rip Saw...

  • Page 31: Fence Ride Height

    Retighten the jam nut when the V-belt has been tensioned correctly and re-install the side access panel. G0524 Rip Saw To adjust the ride height of the fence: Adjust the setscrew (Figure 31) to raise and lower the ride height of the fence. Note—The fence could scratch the cast iron table surface if the ride height is set too low.

  • Page 32: Pressure Rollers

    Using the pressure roller height handwheel, raise the head of the saw high enough to allow a flat board to be placed under all the the pressure rollers.

  • Page 33: Gibs

    The head of the saw slides up and down on gibs. Over time, the gibs may need to be tightened to compensate for wear. Loosen the jam nuts and adjust the setscrews to reduce the “play” along the gibs (Figure 33). Always make small adjust- ments to the setscrews, starting with ⁄...

  • Page 34: Service Log

    Service Log Service Performed Date Approximate Hours Of Use -32- G0524 Rip Saw...

  • Page 35: Section 9: Reference Info

    (570) 546-9663. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069...
  • Page 36 • Flat Washers 6mm ...2 • Cap Screws M6-1 x 35 ...2 • Phillips Head Screws M5-.8 x 8 ...2 To install the laser guide on the Model G0524 Rip Saw: Disconnect the Model G0524 Rip Saw from the power source! Attach the steel arm to the head casting with the (4) M8-1.25 x 25 cap screws, (4)

  • Page 37: G0524 Machine Data Sheet

    ... Double Row of Anti-Kickback Fingers ...High-Efficiency 4" Dust Port ...4 Heavy-Duty Pressure rollers ... Convenient & Easy-To-Reach Control Panel G0524 Rip Saw MACHINE DATA MODEL G0524 RIP SAW Specifications, while deemed accurate, are not guaranteed. 11/2003 SHEET ⁄ "...

  • Page 38: Parts Breakdown

    -36- G0524 Rip Saw...
  • Page 39 CAP SCREW M12-1.75 X 55 P0524029 SPECIAL TAPER PIN P0524030 LOCKING STOPPER P0524031 SPECIAL RING P0524032 LIFTING EYE BOLT M12-1.75 X 22 P0524033 SPECIAL RING P0524034 SHAFT G0524 Rip Saw PART # DESCRIPTION PW01M FLAT WASHER 8MM P0524036 HANDWHEEL PS05M PHLP HD SCR M5-.8 X 8...
  • Page 40 -38- G0524 Rip Saw...
  • Page 41 MOTOR SEAT PN02M HEX NUT M10-1.5 P0524132 SPROCKET (10T) PK84M KEY 10 X 8 X 30 P0524134 BRUSH G0524 Rip Saw PART # DESCRIPTION P0524135 BRACE PB01M HEX BOLT M10-1.5 X 30 PS21 PHLP HD SCR #8 X 3/4" P0524138...
  • Page 42 -40- G0524 Rip Saw...
  • Page 43 213 P0524213 SPANNER LOCK NUT M40-1.5LH 214 P0524214 SPECIAL NUT M12-1.75 215 P0524215 SPINDLE SHAFT BOX 216 PN03M HEX NUT M8-1.25 G0524 Rip Saw PART # DESCRIPTION 217 PB20M HEX BOLT M8-1.25 X 35 218 P0524218 LOCK COLLAR 219 PSS16M SET SCREW M8-1.25 X 10...
  • Page 44 -42- G0524 Rip Saw...
  • Page 45 BALL BEARING 6204ZZ 329 P0524329 ROLLER 330 P0524330 BEARING COVER, LEFT 331 P0524331 SPRING 332 P0524332 SPRING SEAT 333 P0524333 G0524 Rip Saw PART # DESCRIPTION 334 P0524334 SPRING 335 P0524335 336 P0524336 SHAFT 337 P0524337 GREASE FITTING M6-1 X 6...
  • Page 46 -44- G0524 Rip Saw...
  • Page 47 425 P0524425 COVER 426 P0524426 LOCK SCREW 427 PSS02M SET SCREW M6-1 X 6 428 P0524428 STEEL KNOB (FEMALE 7MM) 429 P0524429 COVER G0524 Rip Saw PART # DESCRIPTION 430 PS05M PHLP HD SCR M5-.8 X 8 431 P0524431 OIL TUBE...
  • Page 48 CAP SCREW M6-1.0 X 16 510 P0524510 SPRING PLANK 511 PSS28M SETSCREW M6-1.0 X 30 512 PN01M HEX NUT M6-1.0 513 PSS28M SETSCREW M8-1.25 X 30 514 PN03M HEX NUT M8-1.25 515 PLW03M LOCK WASHER 6MM 516 P0524516 BEARING COVER, LEFT G0524 Rip Saw...
  • Page 49 ��� ��� ����� ��� ��� ��� ���������� ����� ������ ��� ��� �� �� G0524 Rip Saw ��� �� ���� ���� ����� ��������������������������� ������ ���� ��� �� ��� ��� ��������� ��������� ����� ����� �������� �������� ������� �������� ������ �������� ��� ���...
  • Page 50 CONTACTOR CN-16 -48- PART # DESCRIPTION P0524612 CONTACTOR CN-11 P0524613 TERMINAL P0524614 GROUND P0524615 RELAY MY2NJ-200/220VAC P0524616 TIMER P0524617 RELAY MY2NJ-200/220VAC P0524618 COMMUTATOR S2506 P0524619 STRAIN RELIEF 619A P0524619A WIRING HARNESS ASSEMBLY P0524620 CONDUIT P0524621 POWER WIRES G0524 Rip Saw...
  • Page 51 CAP SCREW M6-1.0 X 16 PH5749705 LASER BRACKET ASSEMBLY 705-1 PSB18M CAP SCREW M4-0.7 X 8 705-2 PW05M FLAT WASHER 4MM 705-3 PH5749705-3 LASER BRACKET (TOP) G0524 Rip Saw 705-3 705-4 705-4 PH5749705-4 LASER BRACKET (BOTTOM) 702-2 PART # DESCRIPTION PH5749706...

  • Page 52: Troubleshooting

    Inspect keys and setscrews. Replace or tighten if necessary. Tighten fan or shim cover. Replace V-belts. Remove hand wheel and adjust key. Remove hand wheel and adjust bullets. Inspect roll pins and setscrews in the worm gear. Tighten if necessary. G0524 Rip Saw...

  • Page 53: G0524 Wiring Diagrams

    G0524 Wiring Diagrams G0524 Rip Saw -51-...
  • Page 54 � ������ ������ ����� ����� � �� �� �� � � � � � � � ������������� � �� �� ���������������� � ������������� � �� � ���������������� �� �� � �� ����� �� G0524 Rip Saw � � � ��...
  • Page 55 Notes G0524 Rip Saw -53-...

  • Page 56: Warranty & Returns

    Warranty & Returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

  • Page 57: Warranty Card

    Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________ ___6"...
  • Page 58 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
  • Page 60 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • – Trusted, Proven and a Great Value! ® Grizzly Is The Industry Leader! ® SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...

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