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MODEL G0537
22" SCROLL SAW
INSTRUCTION MANUAL
COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5813 PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Summary of Contents for Grizzly G0537
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Page 1: Instruction Manual
INSTRUCTION MANUAL COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5813 PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. - Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
SECTION 8: SERVICE ADJUSTMENTS ...20 About Service ...20 Squaring Table ...20 SECTION 9: REFERENCE INFO ...21 General ...21 Aftermarket Accessories ...21 G0537 Parts Breakdown ...22 G0537 Parts List ...23 G0537 Machine Data Sheet ...24 Troubleshooting Guide ...25 Warranty & Returns...26 Table Of Contents... -
Page 4: Section 1: Safety
G0537 Scroll Saw VISITORS... - Page 5 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri- cating and changing accessories. G0537 Scroll Saw 15. USE RECOMMENDED ACCESSORIES. 16. REDUCE THE RISK OF UNINTENTIONAL LENGTH 17. CHECK DAMAGED PARTS. Before further...
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Page 6: Additional Safety Instructions For Scroll Saws
Like all machines there is danger associated with the Model G0537 Scroll Saw. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury. -
Page 7: Section 2: Introduction
We are proud to offer the Model G0537 Scroll Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-... -
Page 8: Section 3: Circuit Requirements
SECTION 3: CIRCUIT REQUIREMENTS 110 Volt Amperage Draw The Model G0537 motor is wired to operate at 110V and draw the following load: Motor Load ...1.4 Amps Plug Type The Model G0537 is supplied with a NEMA 5-15 plug. DO NOT modify the plug or power cord in any way. -
Page 9: Grounding
NOTICE The wire on the power cord with green or green and yellow striped insulation is the grounding conductor. G0537 Scroll Saw Extension Cords Operation If you find it necessary to use an extension cord : •... -
Page 10: Section 4: Machine Features
SECTION 4: MACHINE FEATURES Blade Tension Adjustment Knob Blade Guard Upper Arm Table Base Table Tilt Knob Motor Figure 2. General machine features. G0537 Scroll Saw... - Page 11 ON/OFF Switch Variable Speed Knob Figure 3. Controls. Blade Guard Dust Blower Hold Down Foot Blade Throat Plate Figure 4. Cutting features. G0537 Scroll Saw...
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Page 12: Section 5: Set Up
SECTION 5: SET UP Unpacking The machine was carefully packed when it left the Grizzly warehouse. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. -
Page 13: Clean Up
G0537 Scroll Saw Site Considerations Weight Load The Model G0537 Scroll Saw is a small weight load with a small footprint. Most workbenches should be sufficient to carry the weight of the machine. Reinforce the workbench if you ques- tion its ability to support the weight. -
Page 14: Beginning Assembly
To attach the scroll saw to a solid surface: Locate a rectangular piece of that is at least 21"W and at least 20"D. Remove the rubber feet from the scroll saw. Mount the base of the scroll saw to the cen- ter of the plywood with ⁄ ⁄... -
Page 15: Installing Blades
Replace the throat plate and lower the blade guards into position. G0537 Scroll Saw Test Run Once the assembly is complete, the machine needs to be tested. The purpose of the test run is to ensure that there are no problems. -
Page 16: Section 6: Operations
When feeding the work too quickly the motor may bog down and the blade can break causing serious injury. Blade Speed Figure 9. Variable speed knob. Feed Rate G0537 Scroll Saw... -
Page 17: Changing Blades
Changing Blades A typical scroll saw blade will wear out in hours, depending on the material cut. Blades become dull quicker when cutting thick material, plywood, laminates, hardwoods and metal. To change the blade: Disconnect the machine from the power source. -
Page 18: Straight Cuts
(Figure 12). Figure 12. Straight cut. 4. Scroll saw blades will have a tendency to drift. Compensate by adjusting the feed direction. Note—The variation of hard and soft grain in wood will cause the scroll saw blade to deflect. -
Page 19: Inside Cuts
Inside Cuts Inside cuts such as circles or the insides of closed letters can be easily cut with your scroll saw by threading the blade through a hole drilled in the workpiece. To make an inside cut: Disconnect the machine from the power source. -
Page 20: Section 7: Maintenance
Wear safety glasses at all times. -18- Regular periodic maintenance on the Model G0537 will ensure optimum performance. Make a habit of inspecting the machine each time you use it. Before each use, look for the following condi- disconnect... -
Page 21: Lubrication
Apply a generous amount of machine oil to the end of the bolts that hold the bushings in place. Leave the scroll saw on its side and allow the machine oil to soak in overnight. G0537 Scroll Saw Replacing Brushes Replacing the motor brushes is a simple job that may be necessary after extended use. -
Page 22: Section 8: Service Adjustments
This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663. -
Page 23: Section 9: Reference Info
(570) 546-9663. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069... -
Page 24: G0537 Parts Breakdown
-22- G0537 Scroll Saw... -
Page 25: G0537 Parts List
Pressure Plate P0537045 Upper Arm P0537046 Bushing P0537047 Fulcrum Bolt P0537048 Adjustment Knob (Male) PN02M Hex Nut M10-1.5 G0537 Scroll Saw PART # DESCRIPTION P0537050 PB07M Hex Bolt M8-1.25 x 25 P0537052 Plastic Tube P0537053 Cable Tie P0537054 Tilting Locking Knob M6... -
Page 26: G0537 Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G0537 22" SCROLL SAW Design Type ... Bench Model Overall Dimensions: Table ...9" x 16 Overall Height ...15 Width...28 Depth ...10" Box Size ...16" x 13" x 30 Shipping Weight ...54 lbs. -
Page 27: Troubleshooting Guide
Machine slows or stalls 1. Applying too much pressure to work- when operating. piece. 2. Badly worn motor brushes. G0537 Scroll Saw CORRECTIVE ACTION 1. Increase tension on blade. 1. Loosen blade tension. 2. Loosen guides and line them up. -
Page 28: Warranty & Returns
Warranty & Returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. -
Page 29: Warranty Card
Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________... - Page 30 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
- Page 31 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • ® – Trusted, Proven and a Great Value! Grizzly ® Is The Industry Leader! SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...