Grizzly G0444 Instruction Manual
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Grizzly G0444 Instruction Manual

Grizzly instruction manual 10" table saw g0444, g0444z
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See also: Owner's Manual
10" TABLE SAW
MODEL G0444/G0444Z

INSTRUCTION MANUAL

COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5456 PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

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  • Page 1: Instruction Manual

    INSTRUCTION MANUAL COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5456 PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
  • Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...

  • Page 3: Table Of Contents

    Table Of Contents SECTION 1: SAFETY...3 Safety Instructions For Power Tools ...3 Additional Safety Instructions For Table Saws ...5 Preventing Kickback...6 Protecting Yourself From Kickback ...6 Safety Accessories...7 Common Definitions, Terms And Phrases...8 SECTION 2: INTRODUCTION ...9 Commentary...9 SECTION 3: CIRCUIT REQUIREMENTS ...10 Voltage &...
  • Page 4 SECTION 9: REFERENCE INFO ...46 General ...46 Aftermarket Accessories ...46 G0444 Machine Data Sheet...48 G0444Z Machine Data Sheet ...49 Troubleshooting ...55 Making A Push Stick ...56 G0444 & G0444Z Wiring Diagrams ...57 Warranty & Returns ...58...

  • Page 5: Section 1: Safety

    Keep work area well lighted. G0444/G0444Z 10" Table Saw Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
  • Page 6 ING DIFFICULTIES performing the intend- ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed. G0444/G0444Z 10" Table Saw...

  • Page 7: Additional Safety Instructions For Table Saws

    If normal safety precautions are over- looked or ignored, serious personal injury may occur. G0444/G0444Z 10" Table Saw 7. USING RIP FENCE AND CROSSCUT FENCE TOGETHER. When using the crosscut fence, the workpiece should never be contacting the rip fence while the saw blade is cutting.

  • Page 8: Preventing Kickback

    • Use a push stick to keep your hands farther away from the moving blade. If a kickback occurs, the push stick will most likely take the damage that your hand would have received. G0444/G0444Z 10" Table Saw...

  • Page 9: Safety Accessories

    See Figure 2 for examples of zero clearance table inserts. Figure 2. Zero clearance table inserts. G0444/G0444Z 10" Table Saw Featherboards Featherboards (Figure 3) help prevent workpiece kickback. To make a featherboard, cut a 30-40°...

  • Page 10: Common Definitions, Terms And Phrases

    Allows operator to keep hands away from the saw blade. Kerf: The resulting cut or gap made by a saw blade. Kickback: An event in which the workpiece is thrown back toward an operator at a high rate of speed.

  • Page 11: Section 2: Introduction

    We are proud to offer the Model G0444/G0444Z 10" Table Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzly’s...

  • Page 12: Section 3: Circuit Requirements

    The following list and figures outline the correct plug and receptacle to use: G0444 110V (prewired)... NEMA 5-15 220V... NEMA 6-15* *Not Included Figure 4. NEMA 5-15 plug and receptacle. Figure 5. NEMA 6-15 plug and receptacle. G0444/G0444Z 10" Table Saw...

  • Page 13: Circuit Capacity

    If you are unsure, consult a qualified electrician. G0444/G0444Z 10" Table Saw If the circuit breaker trips or the fuse blows regu- larly, your machine may be operating on a circuit that is close to its amperage draw capacity.

  • Page 14: Section 4: Machine Features

    SECTION 4: MACHINE FEATURES Figure 8. Front view. A. Power Switch B. Miter Gauge C. Blade Guard D. Rip Fence E. Fence Rails Blade Tilt Handwheel G. Blade Height Handwheel -12- G0444/G0444Z 10" Table Saw...

  • Page 15: Section 5: Set Up

    Wear safety glasses dur- ing the entire set up process! Unpacking The Model G0444/G0444Z is shipped from the manufacturer in carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 16 N. Miter Gauge Body ...1 O. Miter Gauge Handle ...1 P. V-Belt Plate...1 *Located in the Blade Guard Hardware Bag -14- Figure 9. Parts layout. Motor Bracket ...1 Blade Guard Mounting Shaft*...1 V-Belt ...1 Blade Guard* ...1 G0444/G0444Z 10" Table Saw...
  • Page 17 S. Threaded Handles U. Stand Legs ...4 V. Top Short Bracket ...2 W. Top Long Bracket...2 X. Bottom Short Bracket...2 Y. Bottom Long Bracket ...2 G0444/G0444Z 10" Table Saw Figure 10. Parts layout. ⁄ "-16 x Star Knobs ⁄ "-16...2 Switch (Not Shown) ...1...

  • Page 18: Hardware Recognition Chart

    45mm 50mm 55mm 60mm 65mm 70mm 75mm Wing Slotted Screw Button Flange Head Bolt Screw Phillips Phillips Head Head Sheet Metal Bolt Screw ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ G0444/G0444Z 10" Table Saw ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄...

  • Page 19: Clean Up

    G0444/G0444Z 10" Table Saw Site Considerations Floor Load The Model G0444 weighs 257 lbs. and the Model G0444Z weighs 283 lbs. Both models have a base footprint of 21"W x 26"D. Most commercial floors are suitable for your machine. Some resi- dential floors may require additional reinforce- ment to support both the machine and operator.

  • Page 20: Beginning Assembly

    Place the short “L” side supports on the bot- tom of the saw body (Figure 12). Note— Make sure the cast logo is facing the front of the machine. Cast Logo Figure 12. L side support installation. G0444/G0444Z 10" Table Saw have been...

  • Page 21: Rubber Feet

    16 carriage bolts, 16 flat washers, 16 lock washers, and 16 hex nuts (Figure 12). Flat Side Support Figure 14. Flat side support installation. G0444/G0444Z 10" Table Saw Rubber Feet Components and Hardware Needed: Rubber Feet...4 Hex Nuts ⁄...

  • Page 22: Dust Port

    Handwheels Figure 17. Installed handwheel. Secure the handwheels to the threaded shaft with the star knobs (Figure 17). Using the blade tilt handwheel, adjust the trunnion assembly until the bevel scale reads 90˚. G0444/G0444Z 10" Table Saw ⁄ " ...2...

  • Page 23: Motor

    (Figure 18). Motor Plate Figure 18. Installed motor plate. G0444/G0444Z 10" Table Saw Slide the carriage bolt through the hole in the V-belt plate and slide the speed nut over the carriage bolt end.
  • Page 24 — If the pulleys are not aligned, loosen the bolts tightened in step 4 and reposition the motor. 11. Secure the V-belt guard to the V-belt plate with the brass wing nut (Figure 24). Figure 24. Installed pulley cover. G0444/G0444Z 10" Table Saw...

  • Page 25: Extension Wings

    (Figure 25). Figure 25. Masking tape location for adjusting extension table up. G0444/G0444Z 10" Table Saw — If either extension wing tilts up, loosen it and place a strip of masking tape along the top edge of the table (Figure 26).

  • Page 26: Blade

    Using a 10mm wrench, secure the switch to the fence rail with the hex bolt (Figure 28) removed in step 1. Hex Bolt Figure 28. Installed switch. Fence fence and rails according to ® Switch G0444/G0444Z 10" Table Saw...

  • Page 27: Miter Gauge

    Install the threaded handle and flat washer through the miter gauge body and into the threaded hole in the miter bar (Figure 29). Figure 29. Assembled miter gauge. G0444/G0444Z 10" Table Saw Blade Guard Components and Hardware Needed: Blade Guard ...1 Blade Guard Mounting Bracket Assembly...1...
  • Page 28 Place a straightedge against the face of the saw blade and the blade guard (Figure 33). Figure 33. Checking alignment of blade guard. — If the saw blade and the blade guard are Blade Guard — If the blade guard is not aligned correctly Figure 34.

  • Page 29: Table Insert

    The saw blade should not make contact with any part of the blade guard. If it does, re-adjust it as neces- sary. G0444/G0444Z 10" Table Saw Table Insert Components and Hardware Needed: Standard Blade Table Insert ...1 Dado Blade Table Insert ...1...

  • Page 30: Power Cord

    Failure to do this may result in seri- ous personal injury. G0444 The Model G0444 ia prewired to operate on a 110V power source. Connect the power cord to the motor according to Figure 37. G0444 Wired For 110V...

  • Page 31: Start Up

    Review Section 3: Circuit Requirements. Keep a finger on the STOP button at all times during the test run. Starting the machine: The Model G0444/G0444Z is operated by a push button switch that START/STOP. This switch can be locked out by sliding a pad- lock through the START button (Figure 38b) when the machine is not in use.

  • Page 32: Section 6: Operations

    • Best for cutting across the grain of the work- • 60-80 teeth. • Alternate top bevel tooth profile. • Small hook angle and a shallow gullet. Blade Selection piece. Figure 39. Rip blade. piece. Figure 40. Crosscutting blade. G0444/G0444Z 10" Table Saw...
  • Page 33 • Best for cutting plywood or veneer. • 40-80 teeth. • Triple chip tooth profile. • Very shallow gullet. Figure 42. Laminate blade. G0444/G0444Z 10" Table Saw Dado Blades: There are two types of dado blades: stacked and wobble. • Stacked Dado Blade—These dedicated dado cutting blades consist of a set of up to 8 indi- vidual blades.

  • Page 34: Crosscutting

    Hold the workpiece against the miter gauge and line up the cut with the blade. -32- Turn on the saw and allow it to reach full speed. Hold the workpiece firmly against the face of the miter gauge and ease it into the blade as shown in Figure 44.

  • Page 35: Ripping

    The jointed edge of the workpiece must slide against the fence during the cutting opera- tion. G0444/G0444Z 10" Table Saw Using a push stick, feed the workpiece through the saw blade as shown in Figure 45, until the workpiece is completely past the saw blade.

  • Page 36: Dado Cutting

    (depth of dado channel desired). If dadoing along the long length of the work- piece, adjust the distance between the fence and the inside edge of the blade as shown in Figure 46. Figure 46. Single-blade dado cut. G0444/G0444Z 10" Table Saw...
  • Page 37 Align the blade to cut one of the dado sides as shown in Figure 47. Figure 47. Single-blade dado cut. Turn on the saw and allow the blade to reach full speed. Perform the cutting operation. G0444/G0444Z 10" Table Saw...

  • Page 38: Rabbet Cutting

    Reconnect the saw to the power source and turn the saw ON. When the blade has reached full speed, per- form a test cut with a scrap piece of wood. If the cut is satisfactory, repeat the cut with the final workpiece. G0444/G0444Z 10" Table Saw...
  • Page 39 Clearly mark the width of the rabbet cut on the workpiece. Note—Include marks on the edge of the workpiece to clearly identify the intended cut while it is laying flat on the saw table. Raise the blade up to the desired depth of cut (depth of rabbet channel desired).

  • Page 40: Section 7: Maintenance

    Failure to do this may result in serious personal injury. Cleaning Clean the Model G0444/G0444Z according to the schedule below to ensure maximum perfor- mance. Note—The following maintenance sched- ule assumes the saw is being used every day. Daily: •...

  • Page 41: V-Belts

    (free from cracks, fraying and wear). Check the V-belt at least every 3 months; more often if the saw is used daily. G0444/G0444Z 10" Table Saw Bearings The bearings are sealed and pre-lubricated and require no lubrication during their usable life.

  • Page 42: Maintenance Log

    Maintenance Log Date Maintenance Performed Approximate Hours Of Use -40- G0444/G0444Z 10" Table Saw...

  • Page 43: Section 8: Service Adjustments

    This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663.
  • Page 44 #3 and #4. Note—Very thin shim stock works well, just make sure they are all the same thickness and you put an equal number under each of the two corners. G0444/G0444Z 10" Table Saw...
  • Page 45 Figure 56. 45° blade parallelism measurement. 45˚ Bevel Front Figure 57. 45° blade parallelism measurement. G0444/G0444Z 10" Table Saw Tighten down one trunnion bolt a small amount and then move on to each of the oth- ers, tightening each down the same amount.

  • Page 46: 45˚ & 90˚ Stops

    45˚ & 90˚ Stops The Model G0444/G0444Z Table Saw is equipped with positive stops at 45° and 90°. When properly adjusted, they provide quick and precise guides for blade bevel adjustment. Use caution and remain alert when around the saw blade.

  • Page 47: Worm Gears

    Tighten the check nut against the casting while using a wrench to hold the threaded bushing stationary. G0444/G0444Z 10" Table Saw To adjust the blade height worm gear: Disconnect the machine from the power source! Remove the blade height handwheel.

  • Page 48: Section 9: Reference Info

    (570) 546-9663. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069...
  • Page 49 Reduce the likelihood of kickback with this con- venient accessory. Figure 63. H3309 SHOP FOX G0444/G0444Z 10" Table Saw OxiSolv Used to clean the gummy pitch and residue from saw blades and router bits, this high quality cleaner will make blades and bits last longer while improving cutting action.

  • Page 50: G0444 Machine Data Sheet

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0444 CONTRACTOR STYLE SAW Design Type... Floor Model Overall Dimensions: Table Height ...35" Table Size ...27"D x 20 Table Size W/Extension Wings ...27"D x 39 Overall Size (W/Extension Wings &...

  • Page 51: G0444Z Machine Data Sheet

    Dimensions ... Speed ...4250 RPM Features: ...Table Inserts For Standard & Dado Cutting ...4" Dust Hood Specifications, while deemed accurate, are not guaranteed. G0444/G0444Z 10" Table Saw MACHINE DATA SHEET ⁄ " W x 17" D x 6 ⁄ " Diameter x 1 7/2003 ⁄...
  • Page 52 -50- G0444/G0444Z 10" Table Saw...
  • Page 53 G0444/G0444Z 10" Table Saw -51-...
  • Page 54 -52- G0444/G0444Z 10" Table Saw...
  • Page 55 PS10 PHLP HD SCR 10-24 X 1 P0444044 SWITCH BOX P0444045 SWITCH FIXING PLATE PN07 HEX NUT 10-24 PSW03-1 KNOB P0444048 HANDWHEEL G0444/G0444Z 10" Table Saw ⁄ -20 X ⁄ " ⁄ " ⁄ -18 X ⁄ " ⁄ "...
  • Page 56 PSS11 SETSCREW P0444109 V-BELT 3VX-470 PK23M KEY 5 X 5 X 25 P0444111 MOTOR 1.5 HP (G0444) P0444Z111 MOTOR 2 HP (G0444Z) PWRCRD110L CORD 110V, LONG W/PLUG PWRCRD220L CORD 220V, LONG W/PLUG P0444113 NYLON CLAMP PWRCRD110S POWER CORD 110V, SHORT...

  • Page 57: Troubleshooting

    Hand wheels won’t turn. Bullets are wedged. Roll pin or setscrew in worm gear is contacting geared trunnion. G0444/G0444Z 10" Table Saw Troubleshooting CORRECTIVE ACTION Check power line for proper voltage. Inspect all lead connections on motor for loose or open con- nections.

  • Page 59: G0444 & G0444Z Wiring Diagrams

    G0444 & G0444Z Wiring Diagrams Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard, leading to injury or death. G0444/G0444Z 10" Table Saw NOTE: THE WIRES FROM THE POWER SUPPLY, EXCEPT THE...

  • Page 60: Warranty & Returns

    Warranty & Returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

  • Page 61: Warranty Card

    Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
  • Page 62 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
  • Page 64 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • ® – Trusted, Proven and a Great Value! Grizzly ® Is The Industry Leader! SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...

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