Grizzly G0478 User Manual
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Grizzly G0478 User Manual

Grizzly G0478 User Manual

10" hybrid table saw
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MODEL G0478
10" Hybrid Table Saw
OWNER'S MANUAL
COPYRIGHT © SEPTEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED DECEMBER, 2017 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#EW7460 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0478

  • Page 1 10" Hybrid Table Saw OWNER'S MANUAL COPYRIGHT © SEPTEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED DECEMBER, 2017 (HE) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................3 Foreword .............................3 Contact Info ..........................3 Machine Data Sheet ........................4 Identification ..........................5 SECTION 1: SAFETY ........................6 Safety Instructions for Machinery ....................6 Additional Safety Instructions for Table Saws ................8 Preventing Kickback ........................9 Protecting Yourself From Kickback .....................9 Glossary Of Terms ........................10 SECTION 2: CIRCUIT REQUIREMENTS ..................
  • Page 4 Maintenance Log ........................40 SECTION 7: SERVICE ........................41 Troubleshooting .........................41 Replacing Flat Belt ........................43 Blade Parallelism ........................44 45° & 90° Stops .........................46 G0478 110/220V Wiring Diagram .....................47 Electrical Components ......................48 Parts Breakdown ........................49 Parts Breakdown ........................50 Safety Labels ..........................51 Parts List ...........................52 Parts List ...........................53...

  • Page 5: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number G0478 10" Hybrid Table Saw...

  • Page 6: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0478 10" HYBRID TABLE SAW Design Type ..................... Floor Model Overall Dimensions: Table Height ......................34" Table Size ....................27" D x 20" W Table Size W/Extension Wings ............27"...

  • Page 7: Identification

    A. Emergency Stop Button G. Rip Fence Lock Handle B. ON Button H. Blade Tilt Handwheel C. Motor Cover Blade Tilt Gauge D. Blade Guard and Splitter Blade Height Handwheel E. Miter Gauge K. Handwheel Lock Rip Fence G0478 10" Hybrid Table Saw...

  • Page 8: Section 1: Safety

    TIRED, OR UNDER THE INFLUENCE OF RESPIRATOR WHEN OPERATING DRUGS OR ALCOHOL. Be mentally alert MACHINERY THAT PRODUCES DUST. at all times when running machinery. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G0478 10" Hybrid Table Saw...
  • Page 9 Make sure you lubricating and changing accessories. know what type of wood dust you will be exposed to and always wear an approved 16. MAKE SURE GUARDS ARE IN PLACE respirator. AND WORK CORRECTLY BEFORE USING MACHINERY. G0478 10" Hybrid Table Saw...

  • Page 10: Additional Safety Instructions For Table Saws

    Failure to do so could result in serious per- sibility of operator injury. If normal safety precautions are overlooked or ignored, seri- sonal injury, damage to equipment, or poor work results. ous personal injury may occur. G0478 10" Hybrid Table Saw...

  • Page 11: Preventing Kickback

    • Feed cuts through to completion. Anytime you stop feeding a workpiece that is in the middle of a cut, the chance of binding, result- ing in kickback, is greatly increased. G0478 10" Hybrid Table Saw...

  • Page 12: Glossary Of Terms

    The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive Non-Through Cut: A sawing operation that mechanism, to which saw blade is mounted.

  • Page 13: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS 110/220V Operation Plug Type The Model G0478 does not include a plug. We recommend using the following plugs (see Figure 1 and 2 for examples): 110V Plug & Receptacle ....NEMA 5-30 220V Plug & Receptacle ....NEMA 6-15...

  • Page 14: Grounding

    DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician. -12- G0478 10" Hybrid Table Saw...

  • Page 15: Section 3: Set Up

    Unpacking while unpacking or mov- ing your machine—get assistance. The Model G0478 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.

  • Page 16: Inventory

    Figure 3. Table saw inventory 1. Miter Gauge ..........1 G. Handwheels ..........2 H. Handwheel Handles ........2 Handwheel Lock Knobs ......2 Dado Insert ..........1 Figure 4. Table saw inventory 2. -14- G0478 10" Hybrid Table Saw...

  • Page 17: Hardware Recognition Chart

    Hardware Recognition Chart -15- G0478 10" Hybrid Table Saw...

  • Page 18: Clean Up

    Some residential floors may require additional Grizzly’s G7895 Degreaser. To clean thoroughly, reinforcement to support both the machine and some parts may need to be removed. For opti- operator.

  • Page 19: Extension Wings

    Note: The masking tape acts as a shim, the saw by the fence rails can cause the causing the table to tilt. table top to shift or warp, throwing the blade out of alignment. -17- G0478 10" Hybrid Table Saw...

  • Page 20: Switch

    Blade Tilt Handwheel Handwheel Figure 9. Installed handwheel. Secure the handwheels to the threaded shaft with the handwheel lock knobs. Using the blade tilt handwheel, adjust the trunnion assembly until the tilt scale reads 90°. -18- G0478 10" Hybrid Table Saw...

  • Page 21: Blade

    Figure 12. Figure 10. Correct blade direction. Re-install the arbor flange and the arbor nut, and tighten them against the blade. Figure 12. Adjusting the table insert. -19- G0478 10" Hybrid Table Saw...

  • Page 22: Blade Guard

    (Figure 14) and secure it with the ⁄ "-12 hex nut and a ⁄ " flat washer. Figure 16. Checking alignment of blade guard. Splitter Mounting Bracket Figure 14. Blade guard mounting bracket. -20- G0478 10" Hybrid Table Saw...

  • Page 23: Recommended Adjustments

    Adjust the saw blade through its complete tilt and height adjustments. The saw blade should not make contact with any part of the blade guard. If it does, re-adjust as neces- sary. -21- G0478 10" Hybrid Table Saw...

  • Page 24: Test Run

    Test Run Starting the machine: The Model G0478 is operated by a push button switch that is clearly labeled START/STOP. Plug the tablesaw into a power source. Loose hair and cloth- Put on safety glasses and hearing protec- ing could get caught...

  • Page 25: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- Bevel ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Figure 19. Crosscutting blade.
  • Page 26 Blade Note: This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw. Figure 21. Laminate blade. -24- G0478 10" Hybrid Table Saw...

  • Page 27: Non-Through And Through Cuts

    Rotate the blade to make sure it does not Crosscutting: Page 26 come into contact with any of the safety devices. Miter Cuts: Page 27 Blade Tilt/Bevel Cuts: Page 27 Dado Cutting: Page 28 Rabbet Cutting: Page 30 Resawing: Page 32 -25- G0478 10" Hybrid Table Saw...

  • Page 28: Crosscutting

    Figure 24. Crosscutting operation. Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warn- ing could result in serious personal injury -26- G0478 10" Hybrid Table Saw...

  • Page 29: Miter Cuts

    Slide the miter gauge near the blade and adjust the workpiece so the blade will cut on the waste side of the line. Proceed to make the cut in the same manner as described in the Crosscutting instruc- tions. -27- G0478 10" Hybrid Table Saw...

  • Page 30: Dado Cutting

    Attach and adjust the dado blade system Reconnect the saw to the power source. according to the dado blade manufacturer’s instructions, then install the dado insert. -28- G0478 10" Hybrid Table Saw...
  • Page 31 Workpiece DO NOT use the fence in combination with the miter gauge. Figure 29. Single-blade dado second cut. Continue making cuts toward the center of the dado until the dado is complete. -29- G0478 10" Hybrid Table Saw...

  • Page 32: Rabbet Cutting

    ALWAYS replace the blade guard after dadoing is complete. -30- G0478 10" Hybrid Table Saw...
  • Page 33 10. Perform the second cut to complete the rab- sonal injury. bet. Adjust the fence so the blade is aligned with the inside of your rabbet channel as shown in Figure 32. Blade Fence Figure 32. Rabbet cutting with a standard blade. -31- G0478 10" Hybrid Table Saw...

  • Page 34: Resawing

    ⁄ " tall a resaw barrier, add an auxiliary fence to your board. standard fence, and safely perform resawing operations. Note: This table saw can only resaw wood that is less than 6" tall. -32- G0478 10" Hybrid Table Saw...

  • Page 35: Auxiliary Fence

    Note: Only use furniture grade plywood or kiln dried hardwood to prevent warping. Pre-drill and countersink 8 holes 1 ⁄ " from the bottom of the board. -33- G0478 10" Hybrid Table Saw...
  • Page 36 Figure 37. Ideal completed resaw cut. 10. Turn OFF the table saw, then separate the parts of the workpiece and hand plane the remaining ridge. 11. When finished resawing, remove the resaw barrier and re-install the blade guard/splitter. -34- G0478 10" Hybrid Table Saw...

  • Page 37: Section 5: Accessories

    Lubricates metals for months and is while improving cutting action. safe for use on most paints, plastics, and vinyls. Figure 39. G1955 OxiSolv ® Figure 41. Boeshield T-9 spray. ® -35- G0478 10" Hybrid Table Saw...

  • Page 38: Basic Eye Protection

    Also compatible with safety glasses! rabbets. Figure 43. Half-mask respirator and disposable Figure 45. G2795 10" Dado Set. cartridge filters. -36- G0478 10" Hybrid Table Saw...
  • Page 39 Figure 47. G3445 Precision Saw Tool. Figure 49. G2370 SHOP FOX Board Buddies. ® -37- G0478 10" Hybrid Table Saw...
  • Page 40 Master Plate for a up to a 600 lb. capacity. precision measurement, with no runout! Figure 53. G7314 SHOP FOX Mobile Base. ® Figure 51. Superbar™ and Master Plate. -38- G0478 10" Hybrid Table Saw...

  • Page 41: Section 6: Maintenance

    SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before Cleaning the Model G0478 is relatively easy. performing maintenance. Vacuum excess wood chips and sawdust, and Failure to do this may wipe off the remaining dust with a dry cloth. If any...

  • Page 42: Maintenance Log

    Maintenance Log This page is for tracking frequency of lubrication and other maintenance procedures to ensure that they are performed at the scheduled intervals. Maintenance Performed Date Approximate Hours Of Use -40- G0478 10" Hybrid Table Saw...

  • Page 43: Section 7: Service

    SECTION 7: SERVICE This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If you need help troubleshooting, you need replacement parts, or you are unsure of how to perform the pro- cedures in this section, then feel free to call our Technical Support at (570) 546-9663.
  • Page 44 Table top is not parallel to blade. Make table parallel to blade. Splitter out of alignment. Align the splitter with the blade. Fence is not parallel to blade. Make fence parallel to blade. -42- G0478 10" Hybrid Table Saw...

  • Page 45: Replacing Flat Belt

    Replace the belt cover plate and the blade. tabs that fit into holes in the trunnion. Pull the ends of the cover plate out to release the tabs from the trunnion. Figure 54. Removing the belt cover plate. -43- G0478 10" Hybrid Table Saw...

  • Page 46: Blade Parallelism

    Make note of titled To Shim The Trunnion on Page 45. the difference between the two measure- ments on a piece of paper. -44- G0478 10" Hybrid Table Saw...
  • Page 47 Once the miter slot is adjusted parallel to the blade, recheck all measurements and be sure the table mounting bolts are secure. NOTICE If the trunnion assembly is loosened in the future, make note of the shim locations and re-assemble accordingly. -45- G0478 10" Hybrid Table Saw...

  • Page 48: 45° & 90° Stops

    If a gap exists at either the top or bottom of the square, turn the handwheel until the blade and square are flush. The Model G0478 Table Saw is equipped with Loosen the 90° set screw shown in Figure positive stops at 45° and 90°. When properly 60, and then tighten it until it stops.

  • Page 49: G0478 110/220V Wiring Diagram

    G0478 110/220V Wiring Diagram Model G0478 Wiring Diagram 110/220 Volt Single-Phase Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard leading to injury or death. -47- G0478 10" Hybrid Table Saw...

  • Page 50: Electrical Components

    Electrical Components Contactor Overload Relay Figure 61. Magnetic switch components. Figure 62. 110V motor wiring. -48- G0478 10" Hybrid Table Saw...

  • Page 51: Parts Breakdown

    Parts Breakdown 83 82 35-6 35-1 35-5 35-3 35-2 35-4 -49- G0478 10" Hybrid Table Saw...

  • Page 52: Parts Breakdown

    Parts Breakdown 53-1 53-5 53-3 53-2 53-4 53-6 -50- G0478 10" Hybrid Table Saw...

  • Page 53: Safety Labels

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -51-...

  • Page 54: Parts List

    FRONT COVER P0478030 BELT 150J X 12 53-4 P0478053-4 STOP BUTTON P0478031 ARBOR PULLEY 53-5 P0478053-5 START BUTTON P0478032 MOTOR PULLEY 53-6 P0478053-6 BACK COVER P0478033 ARBOR BRACKET P0478054 CORD SLEEVE P0478034 UPPER STOP -52- G0478 10" Hybrid Table Saw...

  • Page 55: Parts List

    P0478120 MACHINE ID LABEL P0478085 SET SCREW 1/4-20 X 1/4 P0478121 READ MANUAL 2"W X 3 5/16" P0478086 BALL BEARING 6202-2RS 5/8 P0478122 SAFETY GLASSES 2" X 3 5/16" P0478087 EXT RETAINING RING 15MM -53- G0478 10" Hybrid Table Saw...

  • Page 56: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 57 _____No Would you recommend Grizzly Industrial to a friend? _____Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? _____Yes _____No Note: We never use names more than 3 times. 10. Comments: _____________________________________________________________________...
  • Page 58 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 60 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® Visit Our Website Today And Discover Why Grizzly Is The Industry Leader! ® • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR...

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