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A DIVISION OF
W.R.
BENJAMIN
PRODUCTS LIMITED
HEATING PRODUCTS
OWNERS MANUAL
MODEL
CC500
IS CERTIFIED TO:
UL391
UL726
1
CSA B140.7.1
CAN/CSA B366.1
Unit Serial #
Burner Serial #
Purchased From
Company Address
Name of Installer
Installer Telephone #
Date Installed
IMPORTANT
This manual must be given to the homeowner. Please read the warranty
and return the warranty card to initiate coverage.
We Strongly Recommend The Use Of A Carbon Monoxide Detector When
Using Any Product That Consumes Fossil Fuels.
It is the responsibility of the person or company installing this boiler to verify before the
installation that the boiler certifications shown on this page, meet or exceed all local, state and
regulatory requirements for installation and use of this boiler. Failure to do so voids all claims
and warranties.
June 2006
Aussi disponible en Francais.
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Summary of Contents for Benjamin Heating products CC500
- Page 1 A DIVISION OF HEATING PRODUCTS W.R. BENJAMIN PRODUCTS LIMITED OWNERS MANUAL MODEL CC500 IS CERTIFIED TO: CSA B140.7.1 UL391 CAN/CSA B366.1 UL726 Unit Serial # Burner Serial # Purchased From Company Address Name of Installer Installer Telephone # Date Installed IMPORTANT This manual must be given to the homeowner.
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Page 2: Table Of Contents
KEEP THIS MANUAL FOR FUTURE REFERENCE. Follow all instructions carefully for installation, maintenance & operation of the CC500 boiler. TABLE OF CONTENTS Taking Delivery & Unpacking Assembly Chimney and Smoke Pipes Placement of the Unit Installation Clearances Fuel Tank Supply... -
Page 3: Assembly
Furnaces " and UL 726 "Oil Fired Boiler Assemblies". ASSEMBLY Benjamin "CC500" boilers are factory assembled. The burner and controls are field mounted using the wiring harness supplied. Other wiring for the thermostats and zone valves are not supplied.(see wiring diagram on page... -
Page 4: Placement Of The Unit
PLACEMENT OF THE UNIT The CC500 should be as close to the chimney as possible. The CC500 can be installed on a COMBUSTIBLE floor using a non-combustible pad extending 20" front and rear and 6" on each side. The boiler must be properly LEVELED. -
Page 5: Aquastat Settings
AQUASTAT SETTINGS As shown on the wiring diagram on page 12. Recommendation If Using The Domestic Hot Water Coils In The Boiler When the wood section of your boiler is not in use for an extended period of time, change the oil aquastat setting to a low limit of 1 SOT and a high limit, not to exceed 200°F. -
Page 6: Electrical
ELECTRICAL Electrical installations must conform to all local and national codes and standards as their jurisdiction may apply. See page 12. PIPING Pining must conform to all local and national codes and standards as their jurisdiction may apply. See pages 11& 13. -
Page 7: Operating Instructions (Wood Section)
OPERATING INSTRUCTIONS (WOOD SECTION) Proper draft in the wood section will not be achieved until 2" to 3" of ash is built up in the firebox. This can be readily accomplished using softwoods, which creates ash quickly or use clean sand (with "no salt" in it). Caution: DO NOT fire this boiler until all requirements are complete and the operating instructions are fully understood. -
Page 8: To Start The Burner After An Extended Shutdown
TO START THE BURNER AFTER AN EXTENDED SHUTDOWN 1. The strainer in the pump should be cleaned, and if a filter is installed in the oil line, it should be cleaned and the filter cartridge replaced. 2. The fan and the blower housing should be cleaned and the air filter replaced. 3. -
Page 9: Electrical Power Failure
ELECTRICAL POWER FAILURE NOTE: DO NOT operate your appliance, unless your total heating system has been designed and installed to operate properly without electricity. 1. Maintain A the normal fire load. 2. The air damper must be manually operated. (DO NOT prop or tie open.) 3. -
Page 10: Care Of The Boiler When Not In Use
THE HEATING TRADE) BE EMPLOYED TO DO THE CLEANING AND SERVICING. Your Benjamin "CC500" boiler is equipped with one of the most modern molded combustion chambers available. However, it is easily damaged and care must be taken handling it. To remove the chamber, (see diagram right} first remove the oil burner (8) from the three mounting studs, then remove the combustion chamber access panel (6) by means of two nuts and bolts. -
Page 11: Cleaning And Servicing Oil Section Continued (Diagram)
CLEANING AND SERVICING (OIL SECTION)continued OIL BURNER The oil burner should be removed at least once each heating season, cleaned and serviced. Also inspect and clean any accumulated soot and debris from the combustion chamber and transfer duct. Inspect and replace the burner gasket if necessary. -
Page 12: Chimney Connections (Diagram)
CHIMNEY CONNECTIONS FOR THE CC500 BOILER FACTORY BUILT A LINED MASONRY CHIMNEY APPROVED CHIMNEY APPROVED FOR SOLID FUELS FOR BURNING SOLID FUEL SAFELY. SMOKE PIPE MUST SMOKE PIPE MUST HAVE A MIN. W PER HAVE A MIN. " PER FOOT RISE FROM THE FOOT RISE FROM THE BOILER TO THE FLUE. - Page 13 CC500 PIPING & WIRING LAYOUT ;;£"*-3/8 Flexible Metal Conduit PI - Return From System P2 - Cold Water Supply P3 - Supply To System Zones P4 - Mixing Loop 1 - Normally Closed Zone Valve 2 - Air Cushion Tank...
- Page 14 LOW-18CHF and HIGH-200"F for the summer months. W.R. Benjamin Products Limited Wiring schematic for AERO OR N C Z.V. -- Normally Closed Zone Valve CC500 COMBINATION BECKETT N O Z.V. — Normally Open Zone Valve BURNER WOOD/OIL BOILER MAY 2006...
- Page 15 DOMESTIC HOT WATER MIXING CIRCULATOR PLUMBING SUGGESTED PLUMBING FOR COILS TO HOUSE PRIMARY CIRCULATOR 1 ViFEED- BALANCE VALVE MIXING CIRCULATOR 1, Cold Water Inlet 2, Shut Off Valve 3, Check Valve 4, Tempering Valve (8" below the coil Outlet) 5, Hot Water To Appliances 6, 120°F Max, Tempered Water to Fixtures RETURN FROM —...
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