Grizzly H8066 Owner's Manual
Grizzly H8066 Owner's Manual

Grizzly H8066 Owner's Manual

Mandolin kit without holes

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MODEL H8066
MANDOLIN KIT
WITHOUT HOLES
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL8553 PRINTED IN JAPAN

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Summary of Contents for Grizzly H8066

  • Page 1 MANDOLIN KIT WITHOUT HOLES OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL8553 PRINTED IN JAPAN...
  • Page 2 ���� ���� ������� �� ����� �������� ������� ��������� ��������� ��� ����� ������������ ���������� �������� ��������� ����� �� ��� ����� �� ���������� �� ����� ������� ����� ������� �� ����� ������������ ����� ���� �������� �� ����� ��������� ���� � ���� ���� ���������� ������� �...
  • Page 3: Table Of Contents

    Table of Contents SECTION 1: SAFETY........................2 SECTION 2: INTRODUCTION ......................3 Foreword ............................ 3 Contact Info ..........................3 SECTION 3: PARTS INVENTORY....................4 Inventory ............................. 4 Supplies/Tools ..........................4 Identification ..........................5 SECTION 4: ASSEMBLY ......................... 6 Shaping Body ..........................6 Assembling Body ........................
  • Page 4: Section 1: Safety

    Do not underestimate the ability of these tools and machin- ery to cause injury. Never operate any tool without all guards in place and always wear approved safety glasses. For your own safety, please heed this warning. H8066 Mandolin Kit Without Holes...
  • Page 5: Section 2: Introduction

    SECTION 2: INTRODUCTION Foreword Contact Info We are proud to offer the Model H8066 Mandolin If you have any comments regarding this manual, Kit Without Holes. This kit is a part of a growing please write to us at the address below: Grizzly family of fine woodworking projects.
  • Page 6: Section 3: Parts Inventory

    Rubber Dead Blow Hammer • Steel Straight Edge • Sharp Pencil • File Assortment • Finishing Materials • Electronic Tuner • Coat Hanger • NIOSH Approved Respirator • ANSI-Approved Safety Glasses Figure 1. Boxed components. H8066 Mandolin Kit Without Holes...
  • Page 7: Identification

    Identification Barrel Nut Endpin Bridge Fret Tailpiece Neck Figure 3. Model H8066 main features. Tuner or Tuning Machine Tuning Peg Headstock or Peghead Figure 4. Model H8066 headstock features. H8066 Mandolin Kit Without Holes...
  • Page 8: Section 4: Assembly

    Figure 5. Tone Bars F-hole patterns Figure 6. Using carbon paper to trace f-holes onto inside of top. Headblock Figure 5. Marking outline of rim onto top. Remove the rim. H8066 Mandolin Kit Without Holes...
  • Page 9: Assembling Body

    Figure 9. Drilling positioning holes. Mark the outside edge of the rim onto the backboard. Make sure the waste cut area is even around the edge of the backboard. Remove the rim. H8066 Mandolin Kit Without Holes...
  • Page 10 14. Remove the clamps and fill in any gaps in the 11. Position the top and backboard onto the rim using the brad nails as guides. glue seam with a paste filler, then sand down when dry. H8066 Mandolin Kit Without Holes...
  • Page 11: Attaching Binding

    The mandolin body should now look like the one in Figure 14. Cutter Bit Tape Shim Cardboard Padding Figure 12. Routing the binding slot using a Figure 14. Binding secured. binding router tool with tape shim. H8066 Mandolin Kit Without Holes...
  • Page 12: Sanding Body

    Wipe the mandolin body with a damp cloth to “raise” the wood grain. Wait until the wood is dry and resand the entire body with #220 grit sandpaper. Repeat Steps 4–5. -10- H8066 Mandolin Kit Without Holes...
  • Page 13: Neck To Body

    Step 5. of the mandolin body with the grit facing out (see Figure 16). Rub the neck up and down on the sandpaper until the neck con- forms to the body shape. -11- H8066 Mandolin Kit Without Holes...
  • Page 14 Do not place the nut on the pegboard (the piece that slopes downward from the neck). Figure 20. Example of marking fretboard binding on neck. 12. Remove the neck from the body. -12- H8066 Mandolin Kit Without Holes...
  • Page 15: Fretboard Extender

    Carefully sand or cut the curve down to the Figure 22. Example of gluing the neck. line. 18. Scrape away excess glue with a sharp knife when it sets, then allow the glue to dry for 24 hours before the next step. -13- H8066 Mandolin Kit Without Holes...
  • Page 16: Fretboard

    Note: When using clamps, use wooden positioning. blocks and pads to protect the instrument. Scrape away the excess glue when it becomes firm, then allow the glue to dry for 24 hours. -14- H8066 Mandolin Kit Without Holes...
  • Page 17: Shaping Neck

    Wait until the wood is dry and resand the ment. neck with #220 grit sandpaper. Dampen again and resand. Scrape away the excess glue when it becomes firm, then allow the glue to dry for 24 hours. -15- H8066 Mandolin Kit Without Holes...
  • Page 18: Shaping Fretboard

    Figure 28. File up to the edge of the frets. Note: File the binding at an angle so you do not damage the fretboard surface. Figure 30. Example of correctly angled fret ends. Figure 28. Filing fretboard binding. -16- H8066 Mandolin Kit Without Holes...
  • Page 19: Final Sanding

    Finish materials and To prepare the mandolin for finishing: books on finishing instruments can be ordered through Grizzly Industrial or numerous luthier sup- Inspect the entire mandolin under bright ply catalogs. lights and take note of any glue residue,...
  • Page 20: Nut

    Note: Use wood blocks and pads between the clamps and the neck to protect the instru- ment. Wipe away excess glue before it becomes firm, then allow the glue to dry for 24 hours. -18- H8066 Mandolin Kit Without Holes...
  • Page 21: Tailpiece

    Figure 34. Tailpiece components. Tuning Machine Insert a #3 x " chrome screw through the endpin (strap button). Screw the endpin into the center hole of the tailpiece. Figure 36. Tuning machines installed in the peghead. -19- H8066 Mandolin Kit Without Holes...
  • Page 22: Fitting Bridge

    (G string-bass). Remove the sandpaper and place the bridge on the top. Look for gaps between the bridge and the top. Repeat Step 2 until there are no gaps. Tailpiece Figure 39. String placement. -20- H8066 Mandolin Kit Without Holes...
  • Page 23 (See Figure 40). be exactly in tune and then adjusting the bridge until the note played in Step 9 is also in tune. Figure 40. Example of bridge placement. -21- H8066 Mandolin Kit Without Holes...
  • Page 24: String Height

    12th fret. — If the string heights are incorrect at the 1st fret, this indicates that the string nut grooves are either too deep or too shallow and must be adjusted. -22- H8066 Mandolin Kit Without Holes...
  • Page 25: Tuning

    Tip: Use a digital tuner such as the Grizzly H3097 Chromatic Tuner for this procedure. To lower the air chamber pitch to D or D#, try adding thin strips of wood or plastic, such as binding, to the inside edge of the f-holes. -23- H8066 Mandolin Kit Without Holes...
  • Page 26 Adjust the wood block height and slide it into the f-hole. Screws Place the pickguard against the neck exten- sion so the tip of the pickguard lines up with Figure 48. Pickguard placement. the inside edge of the binding (Figure 48). -24- H8066 Mandolin Kit Without Holes...
  • Page 27 F-Hole Shapes The following shapes can be used for f-holes on your mandolin. The top two shapes are full scale. -25- H8066 Mandolin Kit Without Holes...
  • Page 28: Section 5: Reference Info

    An absolute must for any guitar player, this tuner adhesive. allows you to tune your acoustic or electric guitar dead on. Includes 9V battery. Figure 52. Model H0917 Maxi-cure. Figure 50. Model H3097 Chromatic Tuner. -26- H8066 Mandolin Kit Without Holes...
  • Page 29 For delicate work, this mini file set includes an assortment of oval, flat, half round, round, triangu- lar and square files with comfortable handles. Figure 54. Model G3224 Chisel Set. Figure 56. Model G8979 Mini File Set. -27- H8066 Mandolin Kit Without Holes...
  • Page 30 " shank. Ideal for shaping, hol- lowing, grooving, slotting, inlaying and making tapered holes in soft metals, plastics and woods, especially on flat and slotted surfaces. Figure 58. Model H9891 Cutter Bit. -28- H8066 Mandolin Kit Without Holes...
  • Page 31: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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