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Pellet-Fired
Fireplace Insert
Save These Instructions
For Future Reference
P/N 775,229M, Rev. D, 02/2009
Portland
US
Report No. 050-S-14b-2
INSTALLATION AND OPERATION MANUAL
A French manual is available upon request. Order P/N 775,229CF.
Ce manuel d'installation est disponible en francais, simplement en faire la demande. Numéro de la pièce
775,229CF.
These appliances must be properly installed and operated in order to prevent the possibility
of a house fire. Please read this entire manual before installation and use of this pellet
fuel-burning room heater. Failure to follow these instructions could result in property
damage, bodily injury or even death. Contact your local building or fire officials
•
Hot! Do not touch! The glass and surfaces of this appliance will be
hot during operation and will retain heat for a while after shutting off
the appliance. Severe burns may result.
•
Carefully supervise children in the same room as appliance.
•
Lennox™ pellet-burning appliances are designed for use as a supple-
mental heater. They are not intended for continuous use as a primary
heat source.
to obtain a permit and information on any installation requirements and
inspection requirements in your area.
WARNINGS
Pellet Insert
Model Winslow™ (PI40)
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Related Manuals for Lennox Hearth Products Winslow
Summary of Contents for Lennox Hearth Products Winslow
- Page 1 For Future Reference P/N 775,229M, Rev. D, 02/2009 Pellet Insert Model Winslow™ (PI40) A French manual is available upon request. Order P/N 775,229CF. Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce Portland 775,229CF.
- Page 2 Failure to comply WARNING with this restriction will void all warranties and the safety listing of the stove. Consult with your Lennox Hearth Products Improper installation, adjustment, alteration, ser- dealer for more information on approved pellet fuels.
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Page 3: Table Of Contents
Cleaning Heat Exchanger ......... Page.20 Cleaning Flue Gas Passageways ......Page.20 Thank you for selecting a Lennox Hearth Products pellet fireplace Cleaning Combustion Blower ........Page.21 insert as the answer to your home heating needs. -
Page 4: Planning Your Installation
Electrical Generator Operation to eliminate negative pressures caused by the above-mentioned sources. Your Winslow™ PI40 insert can be powered with a gas driven electrical Outside air connected to the appliance probably will not resolve such generator. However, the generator’s electrical regulator may not be compat- a problem as the stove is not the source of negative pressure. -
Page 5: Features And Specifications
Appearance Options ID flex line or pipe can be attached to the fireplace insert’s air intake to The Winslow PI40 insert can be ordered with the following door trims, grills, draw air from outside the house. surround (flange) assemblies, log set and brick panel options :... -
Page 6: Insert Dimensions
MINIMUM FIREPLACE SIZE Figures 3 and 5 shows the minimum sized fireplace required for the Winslow™ PI40 insert when any of the four non-extended surround sizes are used. With the hopper at its largest size (as shipped from the factory), the fireplace needs to be a minimum of 22-1/2”... -
Page 7: Clearances To Combustibles
(594mm) Zero Clearance Kit and Heat Kit Installation 3” Floor Protection The Winslow™ PI40 insert has a Zero Clearance Kit (Cat. No. 79025) and (76mm) a Heat Kit (Cat. No. 79024) approved for new construction or remodel Figure 6 installations. See Zero Clearance and Heat kit installation instructions at the back of this manual for requirements. -
Page 8: Installation
1. Do not terminate the vent in any enclosed or semi-enclosed areas such as a carport, garage, attic, crawlspace, narrow walkway, closely The Winslow PI40 insert is shipped with the control board wrapped and fenced area, under a sundeck or porch, or any location that can build placed behind the firebox. -
Page 9: Vent Termination Locations
Vent Termination Locations Air Supply Inlet Vent Terminal Vertical Terminal Area Where Terminal Is Not Permitted 24” (610mm) Vertical Terminal (From Eave) 24” (610mm) Fixed Closed Able To Open Clearance above grade, veranda, porch, deck, or balcony (min. Clearance to a mechanical air supply inlet *(min. 120”/3.1m) 12”/30cm) M = **Clearance above paved sidewalk or a paved driveway located on Clearance to window or door that may be opened (min. -
Page 10: Insert Leveling
The recommended pipe installation is running the pellet pipe *The block off panel should be air tight to ensure smoke does from the insert all the way to the top of the chimney. However, not enter the house and to help the pipe may terminate inside the chimney above the damper if establish chimney draft when the the chimney is sealed below the pellet pipe termination with a... -
Page 11: Mobile Home Installations
Fireplace Installation Using Standard Surround Kits Manufactured (Mobile) Home Installations (P/N 79004, 79005, 79006 and 79007) The following steps are required for installation of the Winslow™ FIREPLACE OPENING C/L PI40 insert in mobile homes. See Figure 12. • Installation should be in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24. -
Page 12: Outside Air Installations
Door Trim Installation Instructions Parts List (A) Connecting the Winslow PI40 insert to outside combustion air is optional, except in mobile home installations and when required by local building (2) Trim Pieces (Black, Gold, Nickel, Brushed Nickel or Black Nickel) codes. - Page 13 4. Place one washer on each stud. Using a 3/8” nut driver, snug up the nuts on each piece of trim. Do not finish tightening the nuts yet. See Figure 19. 5. There should be approximately a 7/8” (22 mm) gap between the top edge of the upper door trim and the top edge of the front door and a 1-1/2”...
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Page 14: Door Grill Installation Instructions
Door Grill Installation Instructions 3. Rotate the grill back to the horizontal position, then using 1/8” allen wrench or t-handle wrench, re-install the four button head screws Parts Needed through the two holes at each end of the grill and into the stove body. See Figures 23 and 24. - Page 15 Brick Panel Installation 2. Remove all pellets and ash from the firebox to ensure a proper fit for the brick panel. Option: Part #79030 3. Insert the brick panel, top first, as shown in Figure 27. The two cut Kit Contents out corners should be at the bottom.
- Page 16 5. Screw in the four tap tights, included with this kit, using a 5/32 allen 6. Replace the burn pot and check that it is firmly in place (if you can wrench. rotate the burn pot it is not installed correctly). If present, install the optional log set according to the log set installation instructions (included with your log set).
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Page 17: Log Set Installation Instructions
2 ea. Log Support Brackets (D) 1 ea. Instruction Sheet bend lines Cat. No. Model Description H 514 P40LOG Winslow Log Set Figure 31 - Log Support Brackets Bracket correctly placed Figure 30 - Kit contents Figure 32 - Log Support Bracket Tools Required None CAUTION: The logs can be damaged if they are not handled... -
Page 18: Operation
2. Push the start button and the ignite and feeding lights will come on OPERATION and the lighting sequence will begin. For about the next 15 minutes the insert will feed pellets cyclically into the burn pot, the combustion fan Control Board will come on, and the igniter will heat up. -
Page 19: Shut Down
Corn Fuel down cycle. Shelled corn can be burned in the Winslow PI40 insert when it is mixed Power Outage - If the insert loses electrical power for less than 10 seconds with wood pellet fuel (see Fuel Specifications on Page 5). The mixture it will continue to operate. -
Page 20: Cleaning And Maintenance
Cleaning Glass CLEANING AND MAINTENANCE CAUTION: Do not open the front door when the fireplace insert is hot. To open the door, follow the first two steps listed in Front IMPORTANT CAUTIONS: Door Removal on Page 23. Clean the glass using a soft cloth or paper towel and a household glass cleaner or gas stove •... -
Page 21: Cleaning Combustion Blower
Flue Passageways Cleaning Procedure 1. Open both the right and left side door to locate side flue passageways Right Side View (see Figure 36A). 2. There is one upper and one lower, 1” x 2”, flue passageways on both the left and right sides (see Figures 36A, 36B and 36C). 3. -
Page 22: Removing Ash From The Firebox
Adjustable Hopper Cleaning the Convection Blower The Winslow™ PI40 insert is shipped with the 55 pound hopper. With the larger hopper installed, that part of the insert that slides into the To clean the convection blower, remove the left side door (see the following fireplace is 22-1/2”... -
Page 23: Front Door Opening And Removal
Hopper Extension Hopper Lid Front Door Figure 40 Figure 41 Front Door Opening and Removal CAUTION: Do not open the front door when the insert is hot. To remove the door, swing the left and right side doors A open. Pull the front door handle B to the front and swing the front door open. Lift the front door up and off the hinges as shown in Figure 41 (see C). -
Page 24: Igniter
Vacuum Switch The Winslow PI40 insert has a vacuum switch located behind the left door, fastened to the base (see A in Figure 44). If there is a leak in the firebox created by the front door being ajar or a blocked flue, the vacuum switch will sense it and cause the insert to go into a shutdown mode. -
Page 25: Draft Adjuster
It may be necessary to continue adjusting it in increments until proper combustion is achieved (the flame should become a brighter The Winslow™ PI40 insert has a draft adjuster located at the right side yellow and begin to “dance”). -
Page 26: Diagnostic Codes
DIAGNOSTIC CODES If the insert operates abnormally, the ready light on the control board will signal the nature of the abnormal operation. The following is a list of pos- sible signals or codes: Ready light is constant red Ignition Failure Ready light flashes red 1 short and 1 long blink Vacuum Switch Open Ready light flashes red short blinks... -
Page 27: Replacement Parts
Auger motor not operating Call service technician REPLACEMENT PARTS Contact an Authorized Lennox Hearth Products dealer to obtain any of these parts. Never use substitute materials. Use of non- approved parts can result in poor performance and safety hazards. Winslow™ PI40 insert... -
Page 28: Accessories
PI40-HK3441F41 34-5/8” Ht. x 41” Wd. Surround Panels H73 PI40-3ZCFK 9” Ht. x 41” Wd. 3” Deep * 7909 PI40-HK3448F 34-5/8” Ht. x 48” Wd. Surround Panels * The three inch deep surround assembly positions the Winslow™ pellet insert three inches forward onto the hearth which allows the insert to fit into a fireplace with a narrower front GFHKET-B Extended Side Trim Kit, Black 7551 width (32” minimum). Using the other standard surround sizes require a minimum front fireplace width of 36”. 7506 GFHKET-G... -
Page 29: Heat Kit Instructions
Heat Kit Instructions Kit Contents (Refer to Figure 47) 1 ea. 2” lower trim piece (A) 1 ea. 1” Insulation Board (B) 2 ea. 1/2” x 10-24” screws (C) 1 ea. Instruction Sheet Pellet Heat Kit Cat. No. Model Description 7904 PI40-HK Pellet Heat Kit Figure 48... -
Page 30: Pellet Insert Zc Kit Assembly Instructions
INSTRUCTIONS IN THE INSTALLATION AND OPERATION MANUAL. IF ANYTHING OTHER THAN A MASONRY HEARTH IS USED WITH THE WINSLOW FIREPLACE INSERT, YOU MUST USE HEAT KIT, CAT. NO. 7904 - SOLD SEPARATELY. IF A MASONRY HEARTH IS USED IT MUST... - Page 31 Bottom holes on each side Figure 55 Figure 57 4. Install the top panel (D). Place the top panel (D) on top of the pe- rimeter panels (A, B, and C). Using only the three holes along the left and right side of the top panel (D), screw panel (D) onto the side panels (A and B).
- Page 32 7. Remove the 3 screws located across the top of the pellet hopper (see 9. Install the access panel (E) by screwing it onto the right side panel Figure 59). (C), using four of the sheet metal screws provided. Figure 61 Figure 59 10.
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Page 33: Zc Framing Dimensions For
ZC Framing Dimensions for Combustible / Floor Top View Exhaust 8-1/4” (10mm) Front 9-1/8” (3mm) 39” (991mm) Front View Exhaust Intake Power Cord 6-3/4” 4” (17mm) 3-1/” (10mm) (89mm) 10-3/8” (64mm) 19-1/” (495mm) 5-1/” (648mm) Side View Outside Air Intake 9-1/”... -
Page 34: Zc Framing Dimensions For Non-Combustible Hearth /Floor
ZC Framing Dimensions for Non-Combustible Hearth / Floor Top View Exhaust 8-1/4” (10mm) Front 9-1/8” (3mm) 39” (991mm) Front View Exhaust Intake A/C Power Cord 4-3/4” (11mm) 3”(76mm) -1/”(64mm) 10-3/8” (64mm) 19-1/” (495mm) 5-1/” (648mm) Side View Outside Air Intake 8”... - Page 35 NOTES...
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Page 36: Product Reference Information
Your Dealer's Name _________________________________________________ Your Dealer's Phone Number __________________________________________ Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
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