Kohler K-1200-AC Installation Instructions Manual

Builder portfolio whirlpool baths
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Builder Portfolio Whirlpool Baths:
K-1200-AC
K-1201-AC
K-1205-AC
K-1206-AC
K-1210-AC
Optional Aprons:
K-1507-AA
K-1515-AA
CA
106548-
(9437)
R
K-1211-AC
K-1215-AC
K-1216-AC
K-1220-AC
K-1221-AC
Copyright E1994 Kohler Co.

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Summary of Contents for Kohler K-1200-AC

  • Page 1 Builder Portfolio Whirlpool Baths: K-1200-AC K-1211-AC K-1201-AC K-1215-AC K-1205-AC K-1216-AC K-1206-AC K-1220-AC K-1210-AC K-1221-AC Optional Aprons: K-1507-AA K-1515-AA Copyright E1994 Kohler Co. 106548- (9437)
  • Page 2: Important Safety Instructions

    Use this unit only for its intended use as denoted in this suction fitting. manual. DO NOT use attachments not recommended by the Kohler Co. Never drop or insert any object into any opening. DANGER: To reduce the risk of injury, do not permit children to use this unit unless they are closely supervised at all times.
  • Page 3: Table Of Contents

    Subfloor Preparation ......ROUGHING-IN: K-1200-AC, K-1201-AC ..Stud Pocket Preparation .
  • Page 4: Introduction

    Follow the sections that pertain Kohler Co. reserves the right to make changes in to your particular installation. This will aid you in avoiding product characteristics, packaging, or availability at any the unnecessary expense associated with improper time without notice.
  • Page 5: Roughing-In: K-1200-Ac, K-1201-Ac

    1. ROUGHING-IN: K-1200-AC, K-1201-AC A. ORDERING INFORMATION C. PRODUCT INFORMATION Fixture: basin area top area weight Factory installed components include pump and air switch transmitter. Bathing well 42” x 17” 55” x 25” 93 lbs. water depth capacity Information contained in this roughing-in also applies to K-1201-J1-AA, K-1201-J1-AB and K-1201-JA-AA.
  • Page 6: Roughing-In: K-1205-Ac, K-1206-Ac

    FIELD WIRING COMPARTMENT Minimum access: Pump/control box 20” W x 15” H panel required 16” PUMP 1-3/8” PUMP/CONTROL ACCESS 8-3/8” 32” 60” 1-1/2” 2-3/4” 20” É 2-7/8” 3/8” 3” 1-1/2” I.P.S. THR’D 1-1/2” O.D. 1.25>132 Kohler Co., Kohler WI 106548- (9437)
  • Page 7: Roughing-In: K-1210-Ac, K-1211-Ac

    34-1/2” x 58-1/2” Minimum access: 18” Pump/control box 20” W x 15” H panel required PUMP 1-7/8” 8-7/8” PUMP/CONTROL ACCESS 59-9/16” 36” 1-3/4” 3-1/4” 21” É 2-7/8” 1-1/8” 3” 1-1/2” I.P.S. THR’D 1-1/2” O.D. 1.25>132 106548- (9437) Kohler Co., Kohler WI...
  • Page 8: Roughing-In: K-1215-Ac, K-1216-Ac

    34-1/2” x 70” Minimum access: 18” Pump/control box 20” W x 15” H panel required PUMP 1-7/8” 8-7/8” PUMP/CONTROL ACCESS 36” 71-3/16” 1-3/4” 3” 21” É 2-7/8” 15/16” 3” 1-1/2” I.P.S. THR’D 1-1/2” O.D. 1.25>132 Kohler Co., Kohler WI 106548- (9437)
  • Page 9: Roughing-In: K-1220-Ac, K-1221-Ac

    24” Minimum access: FIELD WIRING Pump/control box 20” W x 15” H panel required COMPARTMENT PUMP 2” PUMP/CONTROL ACCESS 9” 48” 72” 1-3/4” 3-1/2” 23” 2-7/8” 13/16” 1-1/2” I.P.S. THR’D 3” 1.15>132 1-1/2” O.D. 106548- (9437) Kohler Co., Kohler WI...
  • Page 10: Product Notices

    Product Requirements. performance and safe operation of the whirlpool. NOTICE: Follow all local plumbing and electrical Kohler Co. shall not be liable under its warranty or codes. otherwise for personal injury or damage caused by any such unauthorized modification.
  • Page 11: Product Requirements

    The optional apron is removable to allow limited service access. E. ELECTRICAL REQUIREMENTS K-1200-AC, K-1201-AC, K-1205-AC, K-1206-AC, K-1210-AC, K-1211-AC, K-1215-AC, K-1216-AC, K-1220-AC, K-1221-AC: The installation must have a Class A Ground-Fault Circuit-Interrupter (GFCI). The GFCI protects against line-to-ground shock hazard. Use a 120 V, 15 A, 60 Hz separate service for the whirlpool.
  • Page 12: Installation Requirements

    5. Cap supplies and check for leaks. For replacement installations: Remove old bath, remove old wall material and remove old floor covering from area. Remove old plumbing which does not conform to roughing-in requirements. Kohler Co., Kohler WI 106548- (9437)
  • Page 13: Site Requirements

    For sunken installation, refer to Roughing-In notes located in Roughing-In section beginning on page 5 for cut-out detail. Make sure the bath is supported by the supporting blocks at the bottom of the bath. 106548- (9437) Kohler Co., Kohler WI...
  • Page 14: Plumbing Preparation

    Instructions packed with the tiling-in bead. B. PARTIALLY INSTALL BATH DRAIN Install drain bath/whirlpool according manufacturer’s instructions. C. PROTECT BATH UNIT Place a drop cloth or similar material in bath/whirlpool bottom. Be careful not to scratch product. Kohler Co., Kohler WI 106548- (9437)
  • Page 15: Install Whirlpool

    They are only needed on blocks that are to the outside edges of your installation. Wood Insert tailpiece into trap. Make sure bath is level and Strips resting on all supporting blocks. Wood Strips 106548- (9437) Kohler Co., Kohler WI...
  • Page 16: Height Adjustment

    B. HEIGHT ADJUSTMENT NOTICE: Steps B. and C. are necessary for making your Kohler Whirlpool operate more quietly. Drainage If the subfloor is level, no adjustment is necessary; É É proceed to Step C. If the subfloor is not level, shim beneath pump bracket (plywood is recommended).
  • Page 17: Electrical Connections - Air Actuator Versions

    Do not use a grounding adapter. Your Kohler Whirlpool bath is equipped with a cord and plug. All wiring of the pump and control has been completed at the factory. A licensed electrician must install a GFCI protected, 120 Volt, 15 Amp, grounded outlet.
  • Page 18: Locate Field Wiring Compartment - 120 V, 60 Hz

    Fasten screw through cover at hole near strain relief at top of pump. Tighten screw at bottom of pump. Snip off approximately 1” of air actuator tubing and reattach to pump. Make sure tubing is securely attached to pump. Air Actuator Tubing Connection Kohler Co., Kohler WI 106548- (9437)
  • Page 19: Field Wiring Control Box Compartment - 230 V, 50 Hz

    Follow Brown Earthing Lug (for (Phase) local electrical codes. A 230 V, 15A, 50 Hz separate bonding in accor- circuit is required. dance with national Wire Connectors and local codes) 106548- (9437) Kohler Co., Kohler WI...
  • Page 20: Electrical Connections - Wall Timer Versions

    Do not use a grounding adapter. PUMP Green (Ground) Your Kohler Whirlpool bath is equipped with a cord and plug. All wiring of the pump and control has been White White completed at the factory. A licensed electrician must...
  • Page 21: Water Test Whirlpool And Electronics

    2 x 4 Studding Tape and mud drywall...seal drywall and joints under bath rim. Install finished wall material to subwall. Seal joints between the whirlpool rim and finished wall using Vinyl Tiling-In Bead silicone sealant. Bath Rim 106548- (9437) Kohler Co., Kohler WI...
  • Page 22: Optional K-1507 Apron Installation

    Press the base of the apron securely onto the velcro strips of the 2 x 2 board. 2 x 2 Board 3-3/4” NOTE: The apron is removable to allow limited ser- vice access, if required. Kohler Co., Kohler WI 106548- (9437)
  • Page 23: Optional K-1515 Apron Installation

    Plumb the apron and secure the nailing-in flange using #6d large-head galvanized nails. 106548- (9437) Kohler Co., Kohler WI...
  • Page 24: Complete Installation

    Plaster can be removed by scraping with a wood edge. Do not use metal scrapers, wire brushes, or other metal tools. One of the powder-type detergents may be used on a damp cloth to provide mild abrasive action to the residual plaster. Kohler Co., Kohler WI 106548- (9437)
  • Page 25: Confirm Proper Operation

    A built-in timer automatically stops the motor after Add air to whirl- Reduce 20 minutes of operation. pool action, rotate flange counter- clockwise. To reduce air, turn clockwise. Shut off whirlpool. Restart whirlpool after 20 minute cycle is com- plete. 106548- (9437) Kohler Co., Kohler WI...
  • Page 26: Troubleshoot Whirlpool System

    C. TROUBLESHOOT WHIRLPOOL SYSTEM This troubleshooting guide is for general aid only. A Kohler Authorized Service Representative or a qualified electrician should correct all electrical problems. For warranty service, contact your dealer or wholesale distributor. SYMPTOMS PROBABLE CAUSES RECOMMENDED ACTION 1.
  • Page 27 106548- (1093) Kohler Co., Kohler WI...
  • Page 28 106548- (1093) Kohler Co., Kohler WI...

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