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MQ Power DCA-800SSK Operation And Parts Manual

Portable generator (standard)
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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
MODEL DCA-800SSK
PORTABLE GENERATOR
(STANDARD)
Revision #4 (06/03/10)
To find the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MQ Power DCA-800SSK

  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL MODEL DCA-800SSK PORTABLE GENERATOR (STANDARD) Revision #4 (06/03/10) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 Diesel engine exhaust and some of PAGE 2 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 3 DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 3...
  • Page 4 Engine Troubleshooting ..........66-67 Generator Troubleshooting ..........68 Engine Contoller Troubleshooting (MPEC) ...... 69 Explanation of Codes in Remarks Column ..... 70 Suggested Spare Parts ..........71 PAGE 4 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)

  • Page 5: Parts Ordering Procedures

    NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 5...
  • Page 6 1 ( . r h / i t p ( . l r h / ( . l r h / e t t l e s PAGE 6 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 7 NOTE PAGE DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 7...
  • Page 8 DCA-800SSK — DIMENSIONS (TOP AND SIDE) Figure 1. Dimensions PAGE 8 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 9 DCA-800SSK— DIMENSIONS (FRONT , REAR AND DOORS) Figure 2. Dimensions DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 9...
  • Page 10 DANGER - ELECTROCUTION HAZARDS During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH! PAGE 10 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 11 This generator, other property, or the surrounding environment NOTE could be damaged if you do not follow instructions. DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 11...
  • Page 12 Unauthorized equipment modification will void all warranties. ■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. PAGE 12 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 13 ■ NEVER power cables or cords lay in wate r. ■ NEVER stand in water while AC power from the generator is being transfer to a load. DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 13...
  • Page 14 PAGE 14 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 15  Connect and test electric brake operation.  Secure portable power cables in cable tray with tie wraps. DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 15...
  • Page 16 DCA-800SSK — INSTALLATION DCA-600SSK — INSTALLATION Figure 3. Typical Generator Grounding Application PAGE 16 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 17 NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 17...
  • Page 18 ■ DO NOT transport generator with fuel in tank. ■ ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 4. Generator and Trailer PAGE 18 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 19 (empty). 4. Frame Length - Measurement is from the ball hitch to the rear bumper (reflector). DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 19...
  • Page 20 ) . g e t i o l l ) . g e t i o l l ) . g e t i PAGE 20 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 21 7 - ) ) 6 ( X " " 7 - ) 3 ) 8 ( X " " 7 - ) 3 ) 8 ( DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 21...
  • Page 22 Machine Safety Decals The DCA-800SSK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustrations below and on the preceding pages shows the decals as they appear on the machine.
  • Page 23 DCA-800SSK — OPERATION AND SAFETY DECALS DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 23...
  • Page 24 DCA-800SSK — OPERATION AND SAFETY DECALS PAGE 24 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 25 DCA-800SSK — OPERATION AND SAFETY DECALS DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 25...
  • Page 26 PAGE 26 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 27 DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 27...
  • Page 28 DCA-800SSK — GENERATOR CONTROL PANEL Up to S/N 3699247 S/N 3699248~ Figure 6. Generator Control Panel PAGE 28 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 29 (fault) has been detected. When a fault has been detected by the Engine Controller as a major fault, it will shut down the generator. DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 29...
  • Page 30 DCA-800SSK — ENGINE OPERATING PANEL Up to S/N 3699247 S/N 3699248~ Figure 7. Engine Operating Panels PAGE 30 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 31 D. Low Battery Fluid Lamp - This indicates the battery fluid level is low. This indicator will shut down the engine. Refill the battery with distilled water. DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 31...
  • Page 32 NOTE are considered bonded grounds .  Two (2) GFCI circuit breakers 120V@ 20 amps  Eight (16) output terminal lugs Figure 8. Output Terminal Panel PAGE 32 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 33 These receptacles can be accessed in any voltage change-over board position. Figure 12. Plastic Face Plate (UVWO Terminals) Figure 10. 240/139 VAC Twist-Lock Auxiliary Receptacles DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 33...
  • Page 34 The entire load connected to the UVWO output terminal lugs, duplex and auxiliary receptacles must not exceed 704 kW in standby or 640 kW in prime output. Figure 13. Connecting Loads PAGE 34 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 35 . t f . t f . t f voltage by amperage by 1.732. t l u o r f t l o DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 35...
  • Page 36 There exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even death! t a r l i a t l o PAGE 36 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 37 W position to read the output on the selected leg. The ammeter and voltmeter NOTE gauges are only active when the UVWO terminals are in use. Figure 16. Voltage Change-Over Board 240V Configuration DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 37...
  • Page 38 Use voltage regulator adjustment knob whenever fine tuning of the output Figure 25. UVWO Terminal Lugs voltage is required 1Ø-139V Connections PAGE 38 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 39 NEVER attempt to connect a load to the UVWO output terminals while the generator is operating. The possibility exists of serious injury, electrical shock, electrocution even death. DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 39...
  • Page 40 ° 5 ONLY properly trained personnel who have read and ° 5 ° 5 understand this section should refill the fuel tank system. ° 5 ) ° PAGE 40 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 41 The fuel in the trailer will be filtered and sent to the engine. ALWAYS fill trailer fuel tank (Figure 34) first. DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 41...
  • Page 42 See Figure 38 for fuel expansion. filler tube level rises when the internal tank is filled. Figure 38. Fuel Expansion Figure 36. Filling Secondary Internal Fuel Tank PAGE 42 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 43 NEVER place hands near the belts or fan while the t n i n i l t n i generator set is running. i t n ° F ° ° F ° DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 43...
  • Page 44 Tighten all hose clamps and check hoses for leaks. If any hose ( fuel or oil ) lines are defective replace them immediately . PAGE 44 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 45 Figure 43. Load Connections 4. Close all engine enclosure doors (Figure 44). Figure 41. Engine Operating Panel Up To S/N 3699247 Figure 44. Engine Enclosure Doors DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 45...
  • Page 46 10. Once the engine has started, let it run for 3-5 minutes, then turn the throttle handle control (Figure 48) to the “HIGH” position. Figure 53. Ammeter (No Load) PAGE 46 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 47 Under normal operating conditions this speed is approximately 1800 RPM’s. Figure 51. Ammeter (Load) 19. The generator will run until manually stopped or an abnormal condition occurs. Figure 49. Engine Tachometer Gauge DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 47...
  • Page 48 Figure 65. Engine Running LED (ON) Pre-Heat Pre-Heat Lamp Button 26. Continue operating the generator as outlined in steps 11 thru 19 (pages 46-47). Figure 60. Pre-Heat Button/ Lamp PAGE 48 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 49 2. Set the battery ON/OFF switch (Figure 66) to the “ON” 5. Continue operating the generator as outlined in steps position. 11 thru 19 (pages 46-47). Figure 66. Battery ON/OFF Switch DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 49...
  • Page 50 This will allow the generator to operate normally. Remember the generator will not start if the emergency stop button is engaged. Figure 72. Emergency Stop Button PAGE 50 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 51 , i t t . y l t l i f i f , i t t . y l DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 51...
  • Page 52 6. After replacing the element, press the button of the dust indicator to return the red piston to its original position. PAGE 52 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 53 Always tighten to the correct 12. Remove the corrosion resistor (if equipped) and open angle. valve. 13. Supply water until it flows over the water filler. DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 53...
  • Page 54 1. Using a grease pump, grease the fan hub (1 place) and  If the engine has not been started for more than one tension pulley (2 places). year, contact your Komatsu distributor to have engine overhauled. PAGE 54 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 55 Figure 75. Battery Charger/Jacket Water Heater Power Connections DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 55...
  • Page 56 PAGE 56 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 57 ALWAYS wear safety glasses when removing or installing force NOTE fitted parts. Failure to comply may result in serious injury. Figure 77. Major Suspension Components DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 57...
  • Page 58 Figure 78. Wheel Lug Nuts Tightening Sequence NEVER use an pneumatic air gun to tighten wheel lug nuts. NOTE Use a torque wrench to tighten lug nuts. PAGE 58 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 59 DCA-800SSK — TRAILER-WIRING DIAGRAM Figure 79. Trailer Wiring Diagram (5-Pin) DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 59...
  • Page 60 DCA-800SSK — TRAILER-WIRING DIAGRAM Figure 80. Trailer Wiring Diagram (7-Pin) PAGE 60 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 61 DCA-800SSK — GENERATOR WIRING DIAGRAM Figure 81. Generator Wiring Diagram DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 61...
  • Page 62 DCA-800SSK — GENERATOR WIRING DIAGRAM (MAIN BREAKER) Figure 82. Main Circuit Breaker Wiring Diagram PAGE 62 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 63 DCA-800SSK — ENGINE WIRING DIAGRAM Figure 83. Engine Wiring Diagram DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 63...
  • Page 64 DCA-800SSK — ENGINE WIRING DIAGRAM Figure 84. Engine Wiring Diagram(Continued) PAGE 64 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 65 DCA-800SSK — ELECTRONIC GOV. CONTROLLER WIRING DIAGRAM Figure 85. Electronic Governor Controller DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 65...
  • Page 66 PAGE 66 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 67 . e l , t e g i t i l y , t l o i s e l z . r e DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 67...
  • Page 68 PAGE 68 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 69 ) s ( c i t k c i t r i c i t k c i DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 69...

  • Page 70: Explanation Of Code In Remarks Column

    Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column. PAGE 70 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 71 1 ..0602122200 ......UNIT, OIL PRESSURE 1 ..0602123206 ......UNIT, WATER TEMPERATURE 1 ..0601807515 ......CIRCUIT BREAKER, S8V 2500A ......S/N 3706721~ 1 ..ECU9988N600/800 ...ECU, ENGINE CONTROLLER ... S/N 3699248~ DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 71...
  • Page 72 DCA-800SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 72 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 73 C5130000003 STRATOR ASSY. C5131200404 CLAMPER C5131200014 CLAMPER C5131200504 CLAMPER 0016310090 HEX. HEAD BOLT 0030010000 HEX. NUT 0040010000 LOCK WASHER 0041210000 PLAIN WASHER 0017110020 HEX. HEAD BOLT DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 73...
  • Page 74 DCA-800SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 74 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 75 HEX. HEAD BOLT 0012112040 HEX. HEAD BOLT 0042512000 LOCK WASHER C5131300003 COVER, FAN 0017106050 HEX. HEAD BOLT 0605000012 RUBBER SUSPENSION 0030020000 HEX. NUT 0040020000 LOCK WASHER DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 75...
  • Page 76 DCA-800SSK — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 76 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 77 SWITCH, S303T ........1..S/N 3698626~ 0601810161 PANEL LIGHT 0601810214 BULB 0207004000 HEX. NUT 0601830710 SWITCH, PANEL LIGHT C9221100004 HEX. HEAD BOLT 0040008000 LOCK WASHER 0041208000 PLAIN WASHER 0080200007 SNAP RING DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 77...
  • Page 78 DCA-800SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 78 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 79 RELAY ............1 ..HE1A DC24V AHE1212 0027104016 MACHINE SCREW 0601823732 RELAY ............1 ..LY2 DC24V PTF08A SOCKET ..........1 ..REPLACES 0601823109 PYCA1 HOLDER ........... 1 ..REPLACES 0601824400 DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 79...
  • Page 80 DCA-800SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 80 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 81 HEX. HEAD BOLT 7521827603 PANEL, CONTROL BOX 0017106016 HEX. HEAD BOLT 7521811904 BRACKET 0017110025 HEX. HEAD BOLT 0017108020 HEX. HEAD BOLT 0017110030 HEX. HEAD BOLT 0207010000 HEX. NUT DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 81...
  • Page 82 DCA-800SSK — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 82 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 83 6152817500 AIR CLEANER, ASSY......2 ..REPLACES 0602046254 5610262520 ELEMENT, AIR CLEANER, INNER ..2 ..REPLACES 0602046348 5610262530 ELEMENT, AIR CLEANER, OUTER ..2 ..REPLACES 0602046348 DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 83...
  • Page 84 DCA-800SSK — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 84 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 85 BREATHER HOSE ........1 ..UP TO S/N 3692433 REPL. 0602014069 7700751310 BREATHER HOSE ........1 ..S/N 3692434~ 0728100549 HOSE BAND ..........2 ..REPLACES 0602014069 C5358300204 CLAMPER 0412222274 FAN BELT, ENGINE (SET OF 3) DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 85...
  • Page 86 DCA-800SSK — OIL DRAIN ASSY. OIL DRAIN ASSY. PAGE 86 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 87 BUSHING 3/4 x 1/2 0130206000 STREET ELBOW, 1/2 0602022202 HOSE JOINT 3502054124 DRAIN JOINT 0802024004 PACKING 0191602700 HOSE 0191601600 HOSE 0605515134 HOSE BAND 0132006000 PLUG, 1/2 DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 87...
  • Page 88 DCA-800SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 88 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 89 ALARM LAMP, OIL FILTER ......1 ..REPLACES 0602103090 0601810244 BULB 0601830710 ENGINE SPEED SWITCH ......1 ..S-301T 0601850267 GROMMET 0601830448 PREHEAT BUTTON, AH25FB101 ....1 ..S/N3699248~ DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 89...
  • Page 90 DCA-800SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 90 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 91 SET PLATE, RUBBER SHEET 0019106020 HEX. HEAD BOLT 0042306000 LOCK WASHER 0442406000 PLAIN WASHER 0605010660 KNOB 0207006000 HEX. NUT 0010112045 HEX. HEAD BOLT 0041212000 PLAIN WASHER 0805009804 STAY RUBBER DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 91...
  • Page 92 DCA-800SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 92 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 93 HEX. HEAD BOLT 0601811034 RECEPTACLE ..........3 ..REPLACES 0601812565 & 0601812535 0027104015 MACHINE SCREW 0030004000 HEX. NUT 0041204000 PLAIN WASHER C4237101203 COVER 0601851780 GROMMET ............ 1 ..S/N 3700699~ DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 93...
  • Page 94 DCA-800SSK — BATTERY ASSY. BATTERY ASSY. PAGE 94 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 95 BATTERY CABLE C5347400004 EARTH CABLE 0347010030 HEX. HEAD BOLT 0208110000 HEX. NUT 0845040114 TERMINAL CAP (+) 0845041004 TERMINAL CAP (-) 0602220205 BATTERY SENSOR C5347600004 BATTERY CABLE DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 95...
  • Page 96 DCA-800SSK — MUFFLER ASSY. MUFFLER ASSY. PAGE 96 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 97 7522355103 OUTLET PIPE C5335200004 GASKET 0010116070 HEX. HEAD BOLT 0030016000 HEX. NUT 0040016000 LOCK WASHER 0041216000 PLAIN WASHER 7525125704 COVER C5331300004 COVER 0017108020 HEX. HEAD BOLT DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 97...
  • Page 98 DCA-800SSK — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 98 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 99 SUCTION HOSE 0191004500 RETURN HOSE 0191002500 RETURN HOSE 0191001100 RETURN HOSE 0605515032 HOSE BAND 0605515014 HOSE BAND 0605515155 HOSE BAND C5358300104 CLAMPER 0017110025 HEX. HEAD BOLT DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 99...
  • Page 100 THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 100 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 101 COVER, FRONT FRAME C5494100304 LINING 0019208020 HEX. HEAD BOLT 0845042703 FILLER BRACKET 0019208020 HEX. HEAD BOLT 7525125304 COVER 0019106020 HEX. HEAD BOLT 0042306000 LOCK WASHER 0042406000 PLAIN WASHER DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 101...
  • Page 102 THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 102 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 103 0800251701 FILLER COVER 0019206016 HEX. HEAD BOLT 0019208020 HEX. HEAD BOLT 0019210025 HEX. HEAD BOLT 0600500090 EMBLEM 0021106016 MACHINE SCREW C5464500004 BRACKET ..........2 ..S/N 3707481~ DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 103...
  • Page 104 THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 104 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 105 0207306000 HEX. NUT B9114000102 DOOR HANDLE 0021806016 MACHINE SCREW 7525146404 DOOR ROD 7525146504 DOOR ROD 0845050704 STAY 0205006000 HEX. NUT 0042306000 LOCK WASHER 0042406000 PLAIN WASHER DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 105...
  • Page 106 THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 106 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 107 0042412000 PLAIN WASHER 0600500090 EMBLEM 0021106016 MACHINE SCREW B9114500104 DOOR POCK 0207006000 HEX. NUT C5464500104 BRACKET ..........1 ..S/N 3707481~ C5464500204 BRACKET ..........1 ..S/N 3707481~ DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 107...
  • Page 108 THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 108 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 109 PLAIN WASHER 7435176204 DUCT C5494400204 LINING 7525176504 DUCT 7525966904 LINING 7525176604 DUCT 7525967104 LINING 7525176004 DUCT 7525967304 LINING C5454300004 DUCT C5497400004 LINING 7525176004 DUCT 7525966504 LINING DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 109...
  • Page 110 THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 110 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 111 0019110070 HEX. HEAD BOLT 0042310000 LOCK WASHER 0042410000 PLAIN WASHER B9114000002 DOOR HANDLE 0021806016 MACHINE SCREW 0019110055 HEX. HEAD BOLT 0042310000 LOCK WASHER 0042410000 PLAIN WASHER DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 111...
  • Page 112 DCA-800SSK — RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 112 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 113 RUBBER SEAL 0229201840 RUBBER SEAL 0229200625 RUBBER SEAL 0229201840 RUBBER SEAL 0228100380 RUBBER SEAL 0228100550 RUBBER SEAL 0228100120 RUBBER SEAL 0228100580 RUBBER SEAL 0228901000 RUBBER SEAL DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 113...
  • Page 114 DCA-800SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 114 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 115 DECAL; HANDLING PROCEDURES ..... 1 ..C15200040 S/N 3698626~ C1552000403 B9521100404 DECAL; SAFETY INSTRUCTIONS ..... 1 ..B92110040 B1552000103 DECAL: CAUTION ..........1 ..B15200010 S/N 3698626~ DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 115...
  • Page 116 DCA-800SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 116 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 117 STRIPE ..............1 ..C4561101204 STRIPE ..............2 ..C5561100804 STRIPE ..............2 ..C5561100204 STRIPE ..............2 ..C5561100503 STRIPE ..............1 ..C5561100004 STRIPE ..............2 DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 117...
  • Page 118 Multiquip’s designated receiving point. PAGE 118 — DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10)
  • Page 119 NOTE PAGE DCA-800SSK (STD) — OPERATION AND PARTS MANUAL — REV. #4 (06/03/10) — PAGE 119...
  • Page 120 © COPYRIGHT 2010, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.