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Summary of Contents for American Panel HURRICHILL AP120BC1000-3
- Page 1 Cooler is Better! USER’S MANUAL BLAST CHILLERS/SHOCK FREEZERS MODEL AP120BC1000-3 MODEL AP120BCF1300-3 5800 S.E. 78th Street, Ocala, Florida 34472-3412 Phone: (352) 245-7055 Fax: (352) 245-0726 E-mail: American Panel Corporation service@americanpanel.com REV. A...
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Page 2: Table Of Contents
INDEX INTRODUCTION CONTROLLER FEATURES OPERATING MODES AUTOMATIC MODE MANUAL MODE OPERATING CYCLES PRINTER (OPTIONAL) PC CONNECTION (OPTIONAL) INSTALLATION OF REMOTE UNITS REQUIREMENTS TO BE MET DURING INSTALLATION (8 STEPS) INSTALLATION AT THE SAME LEVEL INSTALLATION AT DIFFERENT LEVELS CONNECTION PIPING FOR REMOTE CONDENSING UNITS INSTALLATION WARNINGS PREPARATION... - Page 3 PROGRAMMING 1. INITIAL PROGRAMMING 2. PROGRAMMING THE CYCLES AUTOMATIC SOFT CYCLE PARAMETERS PROGRAMMING AUTOMATIC HARD CYCLE PARAMETERS PROGRAMMING AUTOMATIC SHOCK CYCLE PARAMETERS PROGRAMMING UV LIGHT CYCLE PARAMETERS PROGRAMMING DEFROST CYCLE PARAMETERS PROGRAMMING HEATED PROBE CYCLE PARAMETERS PROGRAMMING MANUAL SOFT CYCLE PARAMETERS PROGRAMMING MANUAL HARD CYCLE PARAMETERS PROGRAMMING MANUAL SHOCK CYCLE PARAMETERS PROGRAMMING 3.
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Page 4: Controller Features
INTRODUCTION Blast Chiller Model AP120BC1000-3 is used to rapidly chill cooked foods to temperatures suitable for refrigerated storage. It is capable of lowering the core temperature of most foods from 160 F in 90 minutes. Chiller/Freezer AP120BCF1300-3 has the same chilling capabilities as the Blast Chiller and, when the shock freezing option is selected, is capable of lowering the core temperature of most foods from 160 pans. -
Page 5: Pc Connection (Optional)
MANUAL MODE Operating time is set manually, by the operator, for the meal that has been chosen. Air temperature is controlled by the air probe. If the food probes have been inserted into the food they will provide temperature readouts only. The unit will automatically switch into the holding mode at the end of the cycle. -
Page 6: Requirements To Be Met During Installation (8 Steps)
INSTALLATION OF REMOTE UNITS REQUIREMENTS TO BE MET DURING INSTALLATION (8 STEPS) COMPRESSOR 1. Inclination of the piping. 3. Airtight welding. 5. Check for leaks. 6. Open the shut-off valves (A & B, FIG.4) on both sides of remote unit and of cabinet. 7. -
Page 7: Connection Piping For Remote Condensing Units
INSTALLATION AT DIFFERENT LEVELS If the remote condensing unit is installed at a higher level than the cabinet (FIG. 6) insert a siphon in the return line at every 6 ft. of difference in height. If the remote condensing unit is installed at a lower level than the cabinet (FIG. -
Page 8: Installation
ANY SERVICE OR MAINTENANCE. INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE AGENCY APPROVED & AUTHORIZED BY AMERICAN PANEL CORPORATION. DOING OTHERWISE MAY VOID THE WARRANTY. Note: Any changes made to the equipment without authorization from the factory will void the warranty. -
Page 9: Electrical And Refrigeration Specifications
ELECTRICAL AND REFRIGERATION SPECIFICATIONS MODEL VOLTAGE AMPS 208/3/60 AP120BC1000-3 208/3/60 AP120BCF1300-3 NOTES: 1. The condensing unit and the cabinet must be connected to separate electrical power supplies. 2. The main electrical connections for the cabinet are located on a box mounted on top of the unit. 3. -
Page 10: Spaces Around The Cabinet
SPACES AROUND THE CABINET x At least 15" clear space is required above the unit for service. x At least 6" clear space is required on both sides of the cabinet. x At least 6" clear space is required on the rear of the cabinet for drain hookup and maintenance. x Enough space should be provided in front of the cabinet to fully open the door. -
Page 11: Starting & Testing The Unit
AP120BC1000-3/ AP120BCF1300-3 Manual STARTING & TESTING THE UNIT 1. To charge the unit, use the "HARD" cycle and the "MANUAL" mode. Set for two hours of operation to allow enough time to fully charge the unit. IMPORTANT: Immediately after starting the unit, check that the evaporator fans inside the cabinet are rotating CLOCKWISE. -
Page 12: Shock Freeze Cycle
AP120BC1000-3/ AP120BCF1300-3 Manual USING THE HURRICHILL™ TECHNOLOGY BLAST CHILLING All cooked food rapidly loses its quality and aroma if it is not served promptly. Natural bacteria growth, the main reason why food becomes stale, takes place at an exponential rate between 140°F and 40°F. -
Page 13: Panning And Loading
PANNING AND LOADING PANNING 1. Standard pan depth is 2-1/2”. Other depths can be used but are not recommended as their use would require an increase in the cycle time. 2. Stainless steel or aluminum pans are recommended, as plastic containers will increase the chilling time. -
Page 14: Blast Chillers / Shock Freezers
AP120BC1000-3/ AP120BCF1300-3 Manual CONTROL PANEL FOR MODELS AP120BC1000-3 / AP120BCF1300-3 BLAST CHILLERS / SHOCK FREEZERS... -
Page 15: Key Combinations
KEYBOARD KEYS ON/OFF & START/STOP ON/OFF START/STOP PROGRAMMING KEYS DOWN SELECT ENTER KEY COMBINATIONS ¾ Initial Programming state – to initially set the device o With the display reading "OFF", press and hold ¾ Cycles programming state – to initially set the cycles o With the display reading "OFF", press ¾... -
Page 16: Programming
PROGRAMMING 1. INITIAL PROGRAMMING NOTE: Initial programming is preset at the factory. Use this section only if changes are desired. If no changes are to be made, skip to Page 17 ( 2. Programming the cycles ). a. With the display reading "OFF", press ("START/STOP") for a few seconds (5 sec.). - Page 17 g. To set the day, press h. To set the hour, press continue to press the buttons until the hour and "AM" or "PM" show correctly) then press i. To set the minutes, press j. To change the number of probes, press then press The high air alarm temperature should be left at F.
- Page 18 The low food alarm temperature should be left at F. However, to make a change o. To change the temperature, press then press p. To change to YES or NO, press press * YES for shock freezers (AP120BCF1300-3) NO for blast chillers (AP120BC1000-3), and go to step r. q.
- Page 19 For YES, the display will show: The printer baud rate should be left at 1200. However, to make a change: x. To change the baud rate, press press y. To change the timing, press press z. To change to YES or NO, press press aa.
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Page 20: Programming The Cycles
2. PROGRAMMING THE CYCLES a. With the display reading "OFF", press b. Enter the password (see page 14), then press AUTOMATIC SOFT CYCLE PARAMETERS PROGRAMMING The LED for "A" will be "ON". The LED'S for cycles will be blinking. c. Press . -
Page 21: Automatic Hard Cycle Parameters Programming
AUTOMATIC HARD CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to: The LED for "A" will be "ON". The LED'S for cycles will be blinking. i. Press the button. The LED for "HARD" will be steady "ON". j. -
Page 22: Automatic Shock Cycle Parameters Programming
q. To change the temperature, press then press The display will show: AUTOMATIC SHOCK CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to: The LED for "A" will be "ON". The LED'S for cycles will be blinking. r. -
Page 23: Uv Light Cycle Parameters Programming
UV LIGHT CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to: The LED for "A" will be "ON". The LED'S for cycles will be blinking. x. Press the button. The LED for "UV LIGHT" will be steady "ON". y. -
Page 24: Heated Probe Cycle Parameters Programming
HEATED PROBE CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to: The LED for "A" will be "ON". The LED'S for cycles will be blinking. dd. Press the button. The LED for "HEATED PROBE" will be steady "ON". ee. -
Page 25: Manual Hard Cycle Parameters Programming
kk. To change the time, press press To change the temperature, press then press mm.To change the temperature, press then press The display will show: MANUAL HARD CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to: The LED for "M"... -
Page 26: Manual Shock Cycle Parameters Programming
rr. To change the temperature, press then press ss. To change the temperature, press then press To change the time, press press uu. To change the temperature, press then press vv. To change the temperature, press then press The display will show: MANUAL SHOCK CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to:... - Page 27 zz. To change the time, press press aaa.To change the temperature, press then press bbb.To change the temperature, press then press The display will show: After about 2 seconds the display will automatically change to: NOTE: PROGRAMMING FOR "DEFROST", "UV" & "HEAT PROBE" WILL BE THE SAME IN MANUAL MODE AS IT IS IN AUTOMATIC MODE (see pages 20-22).
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Page 28: Recipe Name Programming
3. RECIPE NAME PROGRAMMING a. With the display reading "OFF", press the button and hold it for 10 seconds. b. Enter your password (see page 14), then press c. Press to change to the desired recipe number (from 1 to 150), then press move you to the "NAME"... -
Page 29: Operation
OPERATION 1. AUTOMATIC MODE - SOFT CHILL a. With the display reading "OFF", press the (“ON/OFF”) button. b. To select the soft cycle, press the appropriate button . The LED for "SOFT" will be steady "ON". c. The LED's for “AUTOMATIC” and “MANUAL” are now blinking. - Page 30 The display will show: ernating with ernating with h. Press the ("START/STOP") button to start the cycle. The display will show briefly: Then the display will show: alternating with The AUTOMATIC mode uses both the food probes and air probe temperatures to control the cycle.
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Page 31: Manual Mode - Soft Chill
2. MANUAL MODE - SOFT CHILL F INSTEAD OF AUTOMATIC you wish to select a MANUAL cycle, perform steps 1.a, 1.b, 1.c, 1.d 1.e, 1f and 1.g (above), except in step 1.c press button LED for "MANUAL" will then be steady "ON". The readouts in those steps will be the same as before. -
Page 32: Hard Chill Cycle
3. HARD CHILL CYCLE To perform a hard chill cycle, follow steps 1 or 2 (above), EXCEPT in step 1.b (above) press instead of 4. SHOCK FREEZE CYCLE To perform a shock freeze cycle, follow steps 1 or 2 (above), EXCEPT in step 1.b (above) press instead of 5. -
Page 33: Defrost Cycle
6. DEFROST CYCLE The defrost cycle runs the evaporator fan for 5 minutes with the door open a. To perform a defrost cycle, press the ("DEFROST") button. b. Open the door. c. Press the ("START/STOP") button to start the defrost cycle. The display will show briefly: Then the display will now show: After 5 minutes the display will show:... -
Page 34: Heated Food Probe
7. HEATED FOOD PROBE a. To select the heated food probe, press ("HEATED PROBE"). If the food probe temperature is over 30 will show: After a few seconds it will go back to reading: If the food probe temperature is les than 30 display will show: b. -
Page 35: Preparing And Using The Optional Printer
8. PREPARING AND USING THE OPTIONAL PRINTER a. With the display reading "OFF", press the (“PRINT”) button. b. To start printing, press the button. After a few seconds the display will show: and the printer will be printing. 9. TO CLEAR DATA a. -
Page 36: Printer
PRINTER NOTE: The optional printer is delivered fully installed LOADING A ROLL OF PAPER 1. Remove the paper cover by pressing on the groove patterns to pop the front edge up. Lift off the cover. 2. Press the rocker switch to the left. The light will go off. 3. -
Page 37: Replacing The Ribbon (No Paper In The Printer)
REPLACING THE RIBBON (NO PAPER IN THE PRINTER) 1. Turn the printer OFF. 2. Four small grooves are embossed on each side of the printer cover. Push down on one or both of these areas until the printer cover tilts up, then lift the cover completely off. 3. -
Page 38: Maintenance And Cleaning
MAINTENANCE AND CLEANING CLEANING THE CONDENSER For correct and efficient operation of the blast chiller, it is necessary that the condenser be kept clean so that air can circulate around it freely and come into contact with the whole of its surface. CLEANING THE STORAGE COMPARTMENT Fig.2 NOTE: If additional refrigerant should be needed, be certain to use the correct type and amount... -
Page 39: Wiring Diagrams
AP120BC1000-3/ AP120BCF1300-3 Manual WIRING DIAGRAMS... - Page 40 AP120BC1000-3/ AP120BCF1300-3 Manual...
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Page 47: Computer Connection
AP120BC1000-3/ AP120BCF1300-3 Manual COMPUTER CONNECTION... -
Page 48: Parts List
PARTS LIST PART # 990059 990074 990075 990217 990104 990105 990108 990219 990134 990137 990145 990147 990191 990205 990155 990156 990159 990161 990178 990197 991037 991044 991045 993025 993042 993043 993044 AP120BC1000-3/ AP120BCF1300-3 Manual DESCRIPTION PRINTER TRANSFORMER 208V/24V/12V TRANSFORMER FOR PRINTER ELECTRONIC BOARD "BLUE SYS"... -
Page 49: Standard Warranty
COMPRESSOR ONLY Food probes, UV and incandescent lamps American Panel Corporation agrees to repair or replace at its option, FOB Factory, any part which proves to be defective due to defects in material or workmanship during the warranty period, providing the equipment has been properly installed, maintained and operated in accordance with the HurriChill™... -
Page 50: Ordering Printer Supplies (Ribbon & Paper)
ƒ Enter your zip code or city / state If you do not have access to the internet: ƒ Call American Panel at 1-800-327-3015 Listing of Weigh-Tronix items and part numbers: Weigh-Tronix Item Description Paper (Roll) Ribbon, Black AP120BC1000-3/ AP120BCF1300-3 Manual...
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